Metos Culino Combi 40S Installation And Operation Manual Download

Page: 8 / 58

15.6.2012

Rev. 1.7

General

This manual covers the following Culino and Culino Combi kettles and all their options:

•

direct steam heated Culino kettles 40, 60, 80, 100, 150, 200, 300 and 400 litres

•

mixer (Culino Combi)

•

cooling attachment (option)

•

timer (option)

•

automatic water filling (option)

The user panel and the available functions of the Culino kettle are different depending on

the kettle version:

Summary of Contents for Culino Combi 40S

Page 1: ...300S 400S Accessories MIXER COOLING ATTACHMENT TIMER AUTOMATIC WATER FILLING Installation and Operation Manual S N 10911002080010 Valid from 14 6 2012 Rev 1 7 4215209 4215210 4215211 4215212 4215213 4...

Page 2: ......

Page 3: ...ppliance The instructions and hints in this manual will give you a quick and easy start and you will soon note how nice it is to use the Metos equipment All rights are reserved for technical changes Y...

Page 4: ...15 6 2012 Rev 1 7...

Page 5: ...9 4 1 3 Daily 9 4 1 4 Quarterly 9 4 1 5 Yearly 11 4 1 6 Emptying of surplus condensate water 11 4 1 7 Total emptying of the kettle jacket 11 4 2 Operation 12 4 2 1 Cooking 12 4 2 2 Tilting the kettle...

Page 6: ...connections 35 5 3 1 Electrical connection 36 5 3 2 Water connection 36 5 3 3 Steam and condensate connections 36 5 4 Ventilation 36 5 5 Other installations 36 5 6 Adjusting the tilting 37 5 7 Testing...

Page 7: ...g with the above may put the safety of the appliance in danger 1 1 Symbols used in the manual This symbol informs about a situation where a safety risk might be at hand Given instruc tions are mandato...

Page 8: ...nd all their options direct steam heated Culino kettles 40 60 80 100 150 200 300 and 400 litres mixer Culino Combi cooling attachment option timer option automatic water filling option The user panel...

Page 9: ...ve opens if the steam pressure exceeds 1 5 bar In addition to the safety valve the kettle has a built in electronic temperature control which operates as a backup safety device of the safety valve The...

Page 10: ...through the openings in the safety lid into the kettle during mixing It is under all circumstances absolutely forbidden to use the mixer without the safe ty lid To prevent stress injuries do not lift...

Page 11: ...l tools there is a potential risk of scratching the inner jacket and hence increased risk of corrosion Therefore we recommend using wooden or plastic tools in the kettle especially when mixing and scr...

Page 12: ...ion and control panel The main features of the Culino kettle are described in the following pictures 1 safety block 2 safety lid 3 safety grid for opening 4 lid hinge 5 control panel 6 cleaning hose 7...

Page 13: ...7 Functional description 7 1 fixing screw of lid 2 cover for lid opening 1 safety grid for lid opening 2 safety switch 1 one arm faucet for cleaning hose 2 spout for kettle filling 1 emptying valve o...

Page 14: ...7 low water level indicator light on electrically heated models only 8 emergency stop button Timer functions 9 starting time programming button 10 cooking time programming button 11 digital timer dis...

Page 15: ...ition The kettle does not heat if it is tilted the scrapers are correctly attached to the mixing tool See Positioning the mixing tool and scraper the mixing tool has been locked in its place locking p...

Page 16: ...ar has to be kept pressed together with the and the buttons 1 kettle on off switch 2 temperature adjustment buttons 1 Test button If the safety valve does not open at the latest when the pressure gaug...

Page 17: ...for releasing hot steam and water when you open the above mentioned valve 1 emptying valve of kettle jacket Check that the kettle is in its upright position Open the emptying valve by turning the han...

Page 18: ...ture button and set the temperature When you keep the temperature button pressed down the temperature changes with one degree at a time 1 on off switch 2 digital temperature display 3 low water level...

Page 19: ...een on off switch lightly to the left The green indicator light goes off and the kettle stops cooking The kettle tilts only if the kettle is switched on Since the kettle chills slowly you can stop coo...

Page 20: ...d of the lid opening are at tached and closed If one of the safety features has interrupted the operation of the mixer a green indicator light in the control panel blinks to indicate the interruption...

Page 21: ...transfer and to help the cleaning of the kettle It is easiest to attach the mixing tool to the mixer axle whenthe kettle is in a tilted position Push the ring on the mixing to ol into the kettle smixe...

Page 22: ...2012 Rev 1 7 Operating instructions 16 Then turn the handle aside Make sure that the mixing tool is locked in its place by trying to lift pull it out of its place by pulling at the mixer blade for exa...

Page 23: ...is closed put the ends of the hinges into the oblong holes on the front edge of the safety lid 1 hinge 2 safety grid for lid opening 2 Turn the safety grid down to its place the safety switch enables...

Page 24: ...ety grid because of a locking peg 1 locking peg Manual operation of the mixer 1 Ensure that the emergency stop button is not pressed down If pressed release it by turning it clockwise until it jumps u...

Page 25: ...f the mixing program has been interrupted the green indicator light of the interrupted program will begin to blink When the safety grid and the safety lid are closed you can continue the program from...

Page 26: ...ng speeds 1 mixing speed indicator light 2 mixing speed increasing button 3 mixing speed decreasing button The corresponding mixing speeds are Auto reverse function In spite of the speed selected alwa...

Page 27: ...asured to mix most food ingre dients There might although be food ingredients with a consistency that requires decreas ing the kettle contents or adding liquid to improve the mixing result The turning...

Page 28: ...w and temperature of chilling water as well as mixing Starting the cooling 1 Set the temperature to 0 C 2 Close the one arm faucet by pressing the handle down 3 Remove the spray gun from the cleaning...

Page 29: ...ing hose from the emptying valve 3 Turn the 3 way valve to the cooking position upwards 1 3 way valve in cooking position 4 Let the extra water run out of the steam jacket through the emptying valve C...

Page 30: ...ogramming button 3 time decreasing button 4 time increasing button 2 Set the right hour with the and buttons 3 Press once the starting time button the minutes start to blink on the timer display 4 Set...

Page 31: ...ing time will be memorized When the set cooking temperature is reached the pre set cooking time starts to elapse and the display begins to show the cooking time which is still left When the set cookin...

Page 32: ...lways set it to this basic mode Manual water filling Filling starts when the MAN RESET button is pushed and held down for the du ration of filling The display is updated with an accuracy of one litre...

Page 33: ...ere is an error in flow measurement or if water does not flow the value on the display blinks The water dispenser reverts to the basic mode by pushing either the automatic flow on off or MAN RESET but...

Page 34: ...etallic tools rough rubbing sponge green steel wool abrasive detergents Cleaning procedure 1 Chill the kettle with cold water 2 Scrape the dirt with a plastic scraper 3 Spray detergent in the kettle b...

Page 35: ...a dishwasher 1 solid lid 2 safety grid for lid opening 1 cover for lid opening Taking the safety lid apart 1 Close the lid 2 Remove the cover of the safety grid by raising it upwards 3 Remove the saf...

Page 36: ...ttle Salt has been added to cold water Add salt always into boiling water or when the food is ready Clean with acetic solution 0 5 dl vinegar 1 l water heat appr 1 2 hours brush and rinse Grey white b...

Page 37: ...p___________________________ Date of installation_________________________________ Checking the safety valve four times per year Yearly maintenance Descaling Date Checked by Notes Date Checked by Note...

Page 38: ...om its transport pallet it must be supported to prevent it from falling before it is fixed to the floor If the kettle falls down this may cause damage to the unit and put personnel at risk The consign...

Page 39: ...according to local recycling regulations 5 1 5 Industrial safety during installation Beware of sharp edges of sheet constructions in the kettle pillars when installing the unit Do not switch the power...

Page 40: ...ered with flooring material up to the level of the installation frame as shown in the picture below 1 Installation frame 2 Concrete casting 3 Finished floor surface 4 Silicone mastic 5 Acrylic filler...

Page 41: ...g to the floor material Recommended type is a UKA 12x200 chemical bolt which is suitable for different floor materials Alternatively expansion shell bolts or equivalent can be used Place the kettle on...

Page 42: ...ing The maximum steam pressure in the kettle is 1 bar The steam supply line must be fitted with a one way valve a shut off valve a filter a pressure reduction valve and a safety valve set at 1 5 bar T...

Page 43: ...er mounting point of the tilting motor as follows 1 Open the locking screw 2 Open the locking nut Culino Combi 40 200 l Culino Combi 300 l 400 l 1 locking screw 2 adjusting screw 3 Adjust with the adj...

Page 44: ...with a cooling option also check that the outlet valve on the safety device block is in cooking position upwards 1 3 way valve in cooking position 5 7 2 Checking the safety valve Do the following mea...

Page 45: ...lar has to be kept pressed together with the and the buttons 1 kettle on off switch 2 temperature adjustment buttons 1 Text button If the safety valve does not open at the latest when the pressure gau...

Page 46: ...increase and decrease mixing speed and buttons try all the four pre set mixing programs 1 start stop button 2 auto reverse button 3 mixing speed indicator light 4 mixing speed increasing button 5 mixi...

Page 47: ...bination of machines as specified in the machinery directive is created for which at commissioning a signed declaration of conformity must be provided covering the combination of machines Machine 1 Ke...

Page 48: ...g to the instructions by opening the water level valve Steam kettle Condensate water gath ered in the steam jacket has not been emptied Remove the condensateby opening the emp tying valve which is in...

Page 49: ...al fault Contact qualified technical personnel The mixer does not start indica tor light on the control panel blinks The safety lid and the safety grid for the lid opening are not on the kettle Place...

Page 50: ...15 6 2012 Rev 1 7 Troubleshooting 44...

Page 51: ...15 6 2012 Rev 1 7 Technical specifications 45 8 Technical specifications Installation drawing L00133 C3 Installation dimensions K02450 A3 Text L00134 B4 Steam supply recommendations 000030 A4...

Page 52: ...Installation drawing L00133 C3...

Page 53: ...Installation dimensions K02450 A3...

Page 54: ...Text L00134 B4...

Page 55: ...Steam supply recommendations 000030 A4...

Page 56: ...to floor 80 100 405 mm Tilting height from outer shell to floor 150 200 420 mm Tilting height from outer shell to floor 300 450 mm Tilting height from outer shell to floor 400 440 mm Maximum height of...

Page 57: ...connections see Installation drawing Sound level of the appliance measured 1m straight in front of the appliance and at a height of 1 5m 70 dB A Weight of mixing tool 40 M 2 8 kg Weight of mixing tool...

Page 58: ......

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