Mash Adventure 400cc Owner'S Manual Download

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ADVENTURE 400cc

-1-

Important Information

Please read the user’s manual carefully before going on the first riding. This manual contains a large amount of

information of operation and cautions, which will help you to handle and control of the motorcycle. For your safety, please

pay a great importance to the cautions as follows:

Warning

——

Any ignorance of the mentioned-below information may lead to safety problems.

Caution

——

Any ignorance of the mentioned-below information may cause the damage of motorcycle parts,or it may compromise

the driving safety of the motocycle itself.

Please fill in the blank with the serial Nos. of the motorcycle,

Frame No.

：

Engine No.

：

Distributor

：

Summary of Contents for Adventure 400cc

Page 1: ......

Page 2: ...of the motorcycle For your safety please pay a great importance to the cautions as follows Warning Any ignorance of the mentioned below information may lead to safety problems Caution Any ignorance of...

Page 3: ...itch 11 Fuel system 11 Operation of the engine 12 Switches on handlebar 13 Gear Shift 15 The use of clutch 15 Brake 15 Air filter installation 15 Rearview mirror 16 Oil cooler installation 16 Check up...

Page 4: ...during riding their new motorcycles while they become arrogant when they feel familiar with their motorcycle and the arrogance often bring dangers To avoid it happen to you please always keep in mind...

Page 5: ...loading capacity seriously Loading of goods The design of the motorcycle requires distribution of the carried goods in certain extent of equilibrium and improper arrangement of goods will adversely af...

Page 6: ...re is sufficient fuel in the tank when closing the filler cap make sure that the tank vent pipe is free of kink 3 Check the chain A loose chain may fall off the chain wheels an extremely worn chain ma...

Page 7: ...ome other outside parts and jointing position are easily rust Operation turning Turning basic principle is combine the centrifugal force and gravitation well to get balance result Turning method Turni...

Page 8: ...ce system Lubrication method Fuel pump type Engine oil grade Engine oil charge volume Engine oil filter element Electric motor starting Idle speed Single cylinder water cooling 4 valve top mounted cam...

Page 9: ...gnition coil type Fuel supply mode Front lamp Turn lamp Stop Rear position lamp permanent magnet AC magneto 12V 11 2A h DC power supply and the electric generator is only used to recharge the accumula...

Page 10: ...Ignition Steer switch lock Clutch lever Left handlebar Horn switches Fuel tank lock Front brake lever Throttle twist grip Engine starter switches Rear goods basket jonting assy Seat assy Front wheel...

Page 11: ...ADVENTURE 400cc 10 Front shockabsorber Side stand Real shockabsorber Gearshift pedal Rear turn light...

Page 12: ...L left turn twinkle when turn to left Green Low oil alarm indication lamp The fuel tank is near empty low fuel warning light lights up at this time should be added the fuel as soon as possible Far and...

Page 13: ...he meter clock shows the use of 12H system Time display format AM 12 05 00 PM 1 56 00 Stopwatch The meter stopwatch with digital display display the time format is 00 00 00 The maximum time for 23 99...

Page 14: ...and trouble solutions Code Description Diagnosis Name Trouble shooting level 1 Engine over temperature diagnosis TCO_OVER_TEMP 2 2 Crank wrong tooth number diagnosis TOOTH_NR 1 3 Throttle position ada...

Page 15: ...le bruises or scratch motorcycle surface recommended the use of cloth or leather Keychain Do not throw the keys or articles with heavy Do not the key grinding drilling or otherwise change the key to i...

Page 16: ...grip 1 8 press electric starting switch 8 When the engine is started turn the throttle grip until the engine is hot Close the chock if too heat and the chock need time do not close all the chock keep...

Page 17: ...be noted that the lasting operating time of the E start must not exceed 15 seconds If the battery is low lower than 10 5 V you just need to ride for a few kilometers and charge the battery The correct...

Page 18: ...fic Horn Button When the main switch at press horn button it will make a sound horn button Throttle button By adjusting the door switch open or close the choke Electric Start Button Push this button m...

Page 19: ...herwise it will cause the brake temperature rise to unusually high Brake shoe brake disc excessive wear and increases the braking distance 9 Air filter installation Air filter installed in proper posi...

Page 20: ...I I I I I Brake system I I I I I Brake block converters I I I I I Headlight adjustment I I I I I Suspension I I I I Clutch I I I I I Side stand I I I I bolts nuts fasteners I I I I I Rims tires I I I...

Page 21: ...igh level of security reliability and performance of emission control Based on this description assumes the motorcycles used for design purposes sustained high speed action or in abnormal operation of...

Page 22: ...adjust this screw at your will or it will affect the stability of the engine idling speed Basic information about carburetor wear out Because of the vibration of the engine the wear out of the thrott...

Page 23: ...oline on any other agent of a low ignition point The filter core fo the air cleaner must be installed completely and unbrokenly or the dust and dirts would get into the engine to reduce the life lengt...

Page 24: ...te the T wrench for 360 degree clockwise to make the mark aligned with and then adjust the valve Insert the feeler between the valve adjusting screw and valve end to check the valve clearance The stan...

Page 25: ...ne oil Clean the filter and then install Fill with 1 1L new engine oil Start the engine for idle running with 2 3 minutes Check whether or not the engine oil level is among the lowest and highest leve...

Page 26: ...vice life The type of these bushes is stated on the back of the brake pads and also recorded in the homologation papers Other brake pads are applicable for racing games Brake discs Brake discs worn ou...

Page 27: ...spilled or overflowing brake fluid with water Warning Never use DOT5 brake fluid Store the brake fluid out the reach of kids Brake fluid can cause skin irritation Please avoid any contact with skin an...

Page 28: ...uced After installation please check whether if the circlips have been fitted correctly After assembling the braking system please always actuate the hand brake lever or foot brake pedal to check resp...

Page 29: ...bolt Spilled brake fluid must be rinsed off with water Warning Never use DOT5 brake fluid Store the brake fluid out the reach of kids Brake fluid can cause skin irritation Please avoid any contact wit...

Page 30: ...ing component chain upward The distance between the chain and the swing arm should be approx 8 10mm In the course of this procedure the upper chain portion A will get tight If necessary correct the ch...

Page 31: ...d be largely reduced and the motorcycle could easily lose control Caution When mounting the chain masterlink clip the closed side of the masterlink clip must point in running direction Meanwhile check...

Page 32: ...damping values decrease range Check the basic setup of the telescopic front shock absorber The precise riding sag level of the telescopic shock absorber cannot be determined for various reasons Simil...

Page 33: ...compression lever 1 adjusting the compression damping force to adjust and compression damping force increases gradually at the end of valve end cover to the outside of the adjusting compression dampi...

Page 34: ...ure spray directly at the pivot of bearing 12 Tire Tire pressure checking Check the appropriate pressure degree through checking the inspection tire touchdown level Using the tire gauge to inspect tir...

Page 35: ...s 1 Remove the battery and replace with a new one of the same type and specification then connect the positive pole first and the negative pole last Caution Never remove the cover 2 or the battery wil...

Page 36: ...ect the positive pole first and the negative pole last Please avoid the positive pole getting touch with the motorcycle s frame When charging connect the battery before switching on the charging devic...

Page 37: ...ble A loose shaft may cause instability when riding After the installation of front wheel please operate the front brake lever continuously until the pressure is back to normal It is very important to...

Page 38: ...ressure When you are going to ride your motorcycle to somewhere please check your motorcycle tyres including the factors of type condition and pressure etc The size of the tyre can be found in the tec...

Page 39: ...XY400GY 38 the connector is lubricating or not...

Page 40: ...our electronic system When washing the motorcycle please remove the air cleaner cover and filter core and using foam or cotton yarn to protect the intake channel When washing please block up the muffl...

Page 41: ...professional stuff please have your sump cleaned at the authorized service station Specifications of torsional moment of fasteners Ref No Position Spec N m Ref No Position Spec N m 1 Fastening nut Fr...

Page 42: ...XY400GY 41 VIII ELECTRICAL DIAGRAM...

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