SPARTAN IRONWORKER
PUNCHING STATION
© MARVEL MFG. CO., INC. MANUAL
PL/OMiW-2CYL_V2
(08/07)
D-11
1/2" + 1/32" = 17/32"
Example #2 - Oblong holes: When punching a
1/4" x 3/4" oblong hole in 3/8" thick material, you
would use a 9/32" x 25/32" die.
1/4" + 1/32" = 9/32"
3/4" + 1/32" = 25/32"
Punching material 1/2" to 23/32" thick:
When punching material 1/2" to 23/32" thick, add
1/16" to the size of the punch to determine the
proper size die.
Example #3: When punching a 3/4" diameter hole
in 1/2" thick material, you would use a 13/16"
diameter die.
3/4" + 1/16" = 13/16"
Example #4 - Oblong holes: When punching a
1/2" x 3/4" oblong hole in 1/2" thick material,
you would use a 9/16" x 13/16" die.
1/2" + 1/16" = 9/16"
3/4" + 1/16" = 13/16"
Punching material 3/4" to 1" thick:
When punching material 3/4" to 1" thick, add
3/32" to the size of the punch to determine the
proper size die.
Example #5: When punching a 3/4" diameter hole
in 3/4" thick material, you would use a 27/32"
diameter die.
3/4" + 3/32" = 27/32"
Example #6 - Oblong holes: When punching a
7/8" x 1" oblong hole in 3/4" thick material, you
would use a 31/32" x 1-3/32" die.
7/8" + 3/32" = 31/32"
1" + 3/32" = 1-3/32"
PUNCH AND DIE LUBRICATION
Frequent lubrication of the punch is important to
prolong the life of the punch. Every 5 to 10
punching cycles the punch should be brushed or
sprayed with a light oil such as WD40® or
CRC®. Do not use heavy oils such as motor oil
or any type of grease.
PUNCHING STATION CAPACITY
Avoid serious injury. Never
exceed the machine's punching
capacity.
The punching capacity of each machine is
provided in the chart included in this section.
Note that all versions of a particular model share
the same punching capacity, for example the
IW66D, and IW66DX all have a 66 ton punching
capacity.
Maximum Punching Capacity - Tons
Model
No.
(includes
all
variations)
Flat Stock
1
Angle Stock
1
Channel
Stock
2
IW66
66
66
42
IW88
88
88
42
IW110D/2
110
110
42
IW135
135
135
42
IW180
180
180
42
1.
With the overhang support in place.
2.
Channel stock must be punch with the overhang support
removed.
Important: The maximum punching capacity
can only be utilized when the overhang
support (A) is installed under the die holder.
WARNING
A