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HYDRAULIC SYSTEM 

SPARTAN IRONWORKER 

P-25

 

© MARVEL MFG. CO., INC. MANUAL 

PL/OMiW-2CYL_V2

 (08/07)

 

 

PHH-82460 (88DX) 

1/2 x 2460 Hydraulic Hose 

 

23 

PHH-82250 (88D) 

1/2 x 2250 Hydraulic Hose 

 

 

PHH-82400 (88DX) 

1/2 x 2400 Hydraulic Hose 

 

24 

PHH-811550 (88D) 

1/2 x 1550 Hydraulic Hose 

 

 

PHH-81710 (88DX) 

1/2 x 1710 Hydraulic Hose 

 

25 

PHH-81730 (88D) 

1/2 x 1730 Hydraulic Hose 

 

 

PHH-81820 (88DX) 

1/2 x 1820 Hydraulic Hose 

Model IW110D/2 and IW110DX/2 

Key 

Part No. 

 

Description [Qty if more than 1] 

IWM-3402020 

Reservoir 

 

PHE-0014   

Breather-Filter 

 

PHG-0013   

Oil Level Gauge 

 

PEM-0105   

Electrical Motor IEC 10 HP 

PHP-0038   

Coupling 

 

PHP-0037   

Pump 

 

 

 

M10x25 Soc Hd Cap Scr (2) 

 

 

M10 Lock Washer (2) 

 

PHE-0017   

Strainer 

 

10 

IWM-1303008 

Gasket 

 

11 

 

 

M8x25 Hex Hd Cap Scr (10) 

12 

 

 

M8 Lock Washer (10) 

 

13 

PHV-0145   

Control Valve (2) 

 

14 

PHV-0147   

Valve 

 

15 

PHV-0146   

Control Valve 

 

16 

 

 

M5x40 Soc Hd Cap Scr (16) 

17 

PHG-0014   

Gauge Shut Off Valve 

 

18 

PHG-0012   

Pressure Gauge 

 

19 

PHV-0144   

Relief Valve  

20 

IWM-2203016 

Manifold 

 

21 

PHH-81000 1/2 x 1000 Hydraulic Hose 

 

22 

PHH-82600 (110D) 

1/2 x 2600 Hydraulic Hose 

 

 

PHH-82900 (110DX) 

1/2 x 2900 Hydraulic Hose 

 

23 

PHH-82560 (110D) 

1/2 x 2560 Hydraulic Hose 

 

 

PHH-82900 (110DX) 

1/2 x 2900 Hydraulic Hose 

 

24 

PHH-811680 (110D) 

1/2 x 1680 Hydraulic Hose 

 

 

PHH-81900(110DX) 

1/2 x 1900 Hydraulic Hose 

 

25 

PHH-81880 (110D) 

1/2 x 1880 Hydraulic Hose 

 

 

PHH-82100 (110DX) 

1/2 x 2100 Hydraulic Hose 

Model IW135D and IW135DX 

Key 

Part No. 

 

Description [Qty if more than 1] 

IWM-3602025 

Reservoir 

 

PHE-0014   

Breather-Filter 

 

PHG-0013   

Oil Level Gauge 

 

PEM-0106   

Electrical Motor IEC 15 HP 

 

PHP-0144   

Coupling 

 

PHP-0041   

Pump 

 

 

 

M10x25 Soc Hd Cap Scr (2) 

 

 

M10 Lock Washer (2) 

 

PHE-0021   

Strainer 

 

10 

IWM-1303008 

Gasket 

 

11 

 

 

M8x25 Hex Hd Cap Scr (10) 

12 

 

 

M8 Lock Washer (10) 

 

13 

PHV-0145   

Control Valve (2) 

 

14 

PHV-0147   

Valve 

 

15 

PHV-0146   

Control Valve 

 

16 

 

 

M5x40 Soc Hd Cap Scr (16) 

17 

PHG-0014   

Gauge Shut Off Valve 

 

18 

PHG-0012   

Pressure Gauge 

 

19 

PHV-0144   

Relief Valve  

20 

IWM-2203016 

Manifold 

 

21 

PHH-81000 1/2 x 1000 Hydraulic Hose 

 

22 

PHH-82590 (135D) 

1/2 x 2590 Hydraulic Hose 

 

 

PHH-82600 (135DX) 

1/2 x 2600 Hydraulic Hose 

 

23 

PHH-82510 (135D) 

1/2 x 2510 Hydraulic Hose 

 

 

PHH-82470 (135DX) 

1/2 x 2470 Hydraulic Hose 

 

24 

PHH-121670 (135D) 

3/4 x 1670 Hydraulic Hose 

 

 

PHH-121820(135DX)3/4 x 1820 Hydraulic Hose   

25 

PHH-121880 (135D) 

3/4 x 1880 Hydraulic Hose 

 

 

PHH-121640 (135DX)3/4 x 1640 Hydraulic Hose 

Model IW180DX 

Key 

Part No. 

 

Description [Qty if more than 1] 

IWM-3602025 

Reservoir 

 

PHE-0014   

Breather-Filter 

 

PHG-0013   

Oil Level Gauge 

 

PEM-0108   

Electrical Motor IEC 20 HP 

 

PHP-0145   

Coupling 

 

PHP-0046   

Pump 

 

 

 

M10x25 Soc Hd Cap Scr (2) 

 

 

 

M10 Lock Washer (2) 

 

PHE-0023   

Strainer 

 

10 

IWM-1303008 

Gasket 

 

11 

 

 

M8x25 Hex Hd Cap Scr (10) 

 

12 

 

 

M8 Lock Washer (10) 

 

13 

PHV-0145   

Control Valve (2) 

 

14 

PHV-0147   

Valve 

 

15 

PHV-0146   

Control Valve 

 

16 

 

 

M5x40 Soc Hd Cap Scr (16) 

 

17 

PHG-0014   

Gauge Shut Off Valve 

 

18 

PHG-0012   

Pressure Gauge 

 

19 

PHV-0144   

Relief Valve  

20 

IWM-2203016 

Manifold 

 

21 

PHH-81000 1/2 x 1000 Hydraulic Hose 

 

22 

PHH-83440 1/2 x 3440 Hydraulic Hose 

 

23 

PHH-83290 1/2 x 3290 Hydraulic Hose 

 

24 

PHH-121660 

3/4 x 1660 Hydraulic Hose 

 

25 

PHH-121850 

3/4 x 1850 Hydraulic Hose 

Summary of Contents for SPARTAN IRONWORKER

Page 1: ...echnical Specialists in Major Cities IRONWORKER For IW66D DX IW88D DX IW110D DX IW135DX and IW180 DX Safety Installation Operation Maintenance Parts Catalog Part No PL OMIW 2CYL_V2 06 14 Corporate Off...

Page 2: ...y and in a careful and deliberate manner All guards must be in place and safety glasses and other applicable safety clothing must always be used The machine must be inspected and maintained regularly...

Page 3: ...DLE CHEMICALS SAFELY S 4 REMOVING DEBRIS S 4 SAFE MATERIAL HANDLING S 5 ELECTRICAL HAZARDS S 5 HAZARDOUS METALS S 6 HIGH PRESSURE FLUIDS S 6 PUNCHING SHEARING EQUIPMENT S 6 KEEP THE MACHINE SAFE S 7 K...

Page 4: ...A MESSAGE OF SAFETY SPARTAN IRONWORKER iv MARVEL MFG CO INC MANUAL PL OMIW 2CYL_V2 08 07 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 5: ...and the hazards it presents is your best protection against injury Attention Users of Older Marvel Equipment Marvel equipment is ruggedly built and many machines are still operating well beyond their...

Page 6: ...on and located where the machine operator can refer to it Replacement signs and literature are available from Marvel Manufacturing Co Inc Do not allow anyone to operate or repair the machine without p...

Page 7: ...fety glasses safety shoes and hearing protection Do not wear gloves except when handling work stock Gloves can get caught in the machine s moving parts and cause serious injury or death STAY CLEAR OF...

Page 8: ...e operating the machine to become familiar with the specific hazards and how to avoid them MSDS sheets for chemical products supplied with your machine are available from Marvel Manufacturing Co Inc T...

Page 9: ...igher than necessary ELECTRICAL HAZARDS Contact with high voltage will cause death Never perform any maintenance on or near electrical components until the machine s power source has been disconnected...

Page 10: ...aping under pressure can penetrate skin and cause serious injury and death Avoid the hazard by relieving pressure before disconnecting hydraulic lines Look for leaks with a piece of cardboard Protect...

Page 11: ...hoses power cords etc off the floor These create serious tripping hazards OPERATE THE MACHINE SAFELY Use the machine only for its intended use and within its specified capacity Do not operate the mach...

Page 12: ...erating the controls Turning off the machine s main electrical disconnect switch does not remove electrical power from the input side of the machine s main fuses To eliminate all electrical power at t...

Page 13: ...SPARTAN IRONWORKER SAFETY MARVEL MFG CO INC MANUAL PL OMiW 2CYL_V2 08 07 S 9 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 14: ...by lifting with the eyebolt provided in the top of the machine Avoid serious personal injury Never place any part of your body under the machine while it is suspended Avoid serious personal injury The...

Page 15: ...Ironworker is shipped fully assembled with the exception of the electric back gauge To assemble the back gauge 1 Attach the length rod A to the discharge side of the machine with the three screws prov...

Page 16: ...terminal next to the power lead connections D 4 Attach the power cord s grounding wire to the grounding terminal D see photo The importance of a properly grounded machine cannot be over emphasized bo...

Page 17: ...ions a Turn off the Main Electrical Disconnect switch Hazardous voltage Will cause serious injury or death Turn off supply electricity at your facility s circuit breaker before making electrical conne...

Page 18: ...sections which describe each work station Hydraulic Motor AMP Load 230V 460v Net Weight Airborne Noise IW66D 7 1 2 HP 20 5A 10 25A 3 969 lbs 75Db 5dB IW66DX 7 1 2 HP 26 5A 13 25A 4 851 lbs 75Db 5dB IW...

Page 19: ...Discharge Side C 3 Machine Overview Operator s Panel C 4 Important C 5 Main Electrical Disconnect Switch C 5 Auto Manual Switch C 5 Shear Notch Switch C 5 Pump On Pushbutton C 6 Pump Off Pushbutton C...

Page 20: ...ess Panel 3 Punching Station Foot Switch see page C 6 4 Punching Station see page D 1 5 Stripper see page D 3 6 Moveable Worklight 7 Angle Shearing Station see page F 1 8 Bar Shearing Station see page...

Page 21: ...see page J 2 2 Access Panel 3 Access Panel 4 Punching Station Stroke Adjustment see page D 9 5 Notching Station see page E 1 6 Electric Back Gauge see page C 7 7 Tooling Guards Material Discharge 8 N...

Page 22: ...e Overview Operator s Pushbutton Panel A Main Electrical Disconnect switch see page C 5 B Auto Manual switch see page C 5 C Shear Notch switch see page C 5 D Pump Off pushbutton see page C 6 E Pump On...

Page 23: ...and the machine can be operated Note The door of the electrical enclosure can only be opened when the electrical disconnect switch is turned to the Off position AUTO MANUAL SWITCH The Auto Manual swi...

Page 24: ...switch is released to its halfway point and retracts when the foot switch is released Jog Use the Jog position during machine set up In this position the tooling descends while the foot switch is full...

Page 25: ...osition pressing the foot switch all the way down causes the tooling to move down into the work area When the foot switch is released the tooling maintains its position Note To retract the tooling tur...

Page 26: ...of the collar D indicates the shear length setting 4 Slide the collar until its outer edge D is on the desired shear length and tighten the locking screws B Note If you find the sheared length of the...

Page 27: ...tion section of this manual before performing any steps in this section Safe operation of this machine depends on you the operator Do not operate this machine unless a You are familiar with the functi...

Page 28: ...on is pressed it remains in the off position preventing the machine from being restarted until the button is reset by turning it clockwise The Emergency Stop pushbutton does not disconnect any compone...

Page 29: ...sed Important In this photo the punch guard is in the open position Never operate the machine unless all guards are closed The stripper holds an interchangeable insert F described below The interchang...

Page 30: ...s locked in position by a set screw G 3 Place the work material C under the stripper and turn the adjusting screws B until the bottom of the stripper is parallel with the work material and the work ma...

Page 31: ...with the machine can be used to tighten and loosen the nut The punch holder consists of the retaining thread A coupling nut B and punch sleeve C The quick change feature as it name implies allows brok...

Page 32: ...erhang support B which when removed allows channel stock to be punched When punching flat stock the overhang support must be installed Features of the die holder include the die well A overhang suppor...

Page 33: ...avy Use proper lifting technique and a firm grip to avoid injury 5 Slide the die holder off the end of its mounting surface turn it around and slide it back onto the mounting surface 6 Continue with s...

Page 34: ...ned with the key in the punch ram Keyed punches require the use of 1 4 x 1 4 key stock cut to the appropriate length Note If the die does not rotate loosen the set screw B previous column which locks...

Page 35: ...tep 13 13 Loosen the socket head cap screws D which lock the die holder in place The die holder is secured by socket head cap screws D 14 Adjust the position of the die holder until the coupling nut t...

Page 36: ...llars must make contact with one of the limit switches so the hydraulic pump can unload preventing the motor from being overloaded and the hydraulic fluid from getting too hot PUNCH AND DIE SELECTION...

Page 37: ...unching a 7 8 x 1 oblong hole in 3 4 thick material you would use a 31 32 x 1 3 32 die 7 8 3 32 31 32 1 3 32 1 3 32 PUNCH AND DIE LUBRICATION Frequent lubrication of the punch is important to prolong...

Page 38: ...The overhang support has been removed in this photo When the overhang support is removed the punching capacity for all models of the Ironworker is limited to 42 tons This photo shows the stripper in t...

Page 39: ...115 134 153 172 191 210 230 1 5 8 20 7 41 5 60 83 104 124 145 166 187 207 228 248 270 1 3 4 22 44 7 65 89 112 134 156 179 201 223 245 268 290 2 25 5 51 74 5 102 128 153 178 204 230 255 280 306 2 1 4 2...

Page 40: ...beginning of each shift and by each operator o Safety First Obey all warnings o Review and comply with the instructional and safety information provided with this machine o Turn the machine s power o...

Page 41: ...s now set up and ready for operation Continue with Punch Operation below for step by step punching instructions Punch Operation 1 Complete steps 1 through 12 of Punching Station Set up page D 13 2 Pos...

Page 42: ...ent of the punch and die See Installing and Centering a Die page D 7 To punch material of a different thickness or tensile strength or to punch material with a different sized punch go to step 1 of Pu...

Page 43: ...operation of this machine depends on you the operator Do not operate this machine unless a You are familiar with the function and location of the machine s components b You have inspected the machine...

Page 44: ...g it clockwise The Emergency Stop pushbutton does not disconnect any components from the power supply Avoid serious injury or death by turning the machine s power off at the Main Electrical Disconnect...

Page 45: ...ting from the workpiece Avoid serious injury Turn off the machine s power and lock it out before replacing the lower blades 1 Turn off the main electrical disconnect switch and lock it in the Off posi...

Page 46: ...screws C and bolster hold back screws D In this photo the work table has been removed for illustration purposes Replacing the Lower Blades The lower blades need to be replaced when the work piece dev...

Page 47: ...heavy Use care when removing it from the machine 8 Slide the bolster off the end of the machine 9 Turn the main electrical disconnect switch on 10 Turn the Shear Notch switch to Notch 11 Press the Pum...

Page 48: ...ounting pad the bolster will move and the blades will strike each other 19 Tighten the jam nuts H which lock the bolster adjusting screws in place Check the blade clearance after the jam nuts have bee...

Page 49: ...is typically positioned fully left against its stop This collar has no effect on the notching station however if this collar is positioned far to the right of its stop it can limit the notching statio...

Page 50: ...ry Do not operate this machine if it is damaged has worn or missing parts or is altered in any way o Make sure all of the bolster s locking screws and locking nuts are tightened o Check the hydraulic...

Page 51: ...he notching station can cause serious injury Keep your hands and body away from the point of operation until the notcher has stopped retracting and you have removed your foot from the foot switch 3 Pr...

Page 52: ...F 10 IMPORTANT You must be familiar with the function and location of the components described in the Machine Description section of this manual before performing any steps in this section Safe opera...

Page 53: ...erator does not need to press the foot switch The electric back gauge is functional when the Auto Manual switch is turned to Auto The time delay between when the stock contacts the sensor and when the...

Page 54: ...ard A protects the operator from the shear blades and helps provides support for the work piece The guard A is slotted to allow angle stock to be sheared in any of three positions as shown in the phot...

Page 55: ...the angle shear s 450 positions the holddown cannot be used The holddown A secures the work piece in the angle shear MOVEABLE BLADE The moveable blade of the angle shearing station has two corners wh...

Page 56: ...r blades 1 Turn off the main electrical disconnect switch and lock it in the Off position Avoid injury The guard weighs 22 lbs Use care when removing it from the machine 2 Remove the socket head cap s...

Page 57: ...and lock it out before adjusting the bolster 10 Turn off the main electrical disconnect switch and lock it in the Off position 11 Adjust the side to side position of the bolster by turning the bolster...

Page 58: ...ent of the upper and lower blades at regular intervals STATIONARY BLADES The stationary blades of the angle shearing station have four cutting edges each As the blades become worn they can be removed...

Page 59: ...eighs 22 lbs Use care when removing it from the machine 2 Remove the three socket head cap screws A previous column that hold the guard in place and carefully remove the guard 3 Position the following...

Page 60: ...10D 2 IW135D IW180DX 01 014 11 Loosen the 4 socket head cap screws B and C Two socket head cap screws C and B lock each of the stationary blades in place Screws G and F are used to adjust the clearanc...

Page 61: ...collar bar Moving this collar to the right reduces the shear s upward travel Moving this collar to the left increases the shear s upward travel Right Collar C This collar controls the upward travel l...

Page 62: ...in place and function properly Avoid serious injury Do not operate this machine with missing altered or defective guards or covers o Remove unnecessary tools and equipment from the machine and surroun...

Page 63: ...e serious injury Never place any part of your body inside the guards 3 Tighten the holddown against the material Note When using either of the angle shear s 45 shearing positions the holddown cannot b...

Page 64: ...terial in the shear Avoid serious injury Sheared material will have sharp edges Always wear gloves when handling the material 3 Place the work material through the angle shear until it contacts the el...

Page 65: ...liar with the function and location of the components described in the Machine Description section of this manual before performing any steps in this section Safe operation of this machine depends on...

Page 66: ...ck gauge is functional when the Auto Manual switch is turned to Auto The time delay between when the stock contacts the sensor and when the shear is activated can be adjusted from 0 seconds to 3 secon...

Page 67: ...Adjust the Guide Guard 1 Loosen the two hand knobs B The guide guard must be properly adjusted for square cuts 2 Turn the adjusting screw C until the work stock passes easily through the bar shear 3...

Page 68: ...ect switch and lock it in the Off position 2 Remove the two hand knobs C previous column that hold the guard in place and carefully remove the guard 3 Adjust screws D as needed to obtain zero clearanc...

Page 69: ...should always be positioned fully right against its stop Moving this collar away from its stop prevents the shear from descending completely and results in incomplete cuts Middle Collar B This collar...

Page 70: ...ing the Operator s manual and the safety and warning signs attached to the saw Pre Operation Checklist This checklist must be completed at the beginning of each shift and by each operator o Safety Fir...

Page 71: ...al in the bar shear The shearing station can cause serious injury Never place any part of your body inside the guards 3 Adjust the guide guard as described on page G 3 Avoid serious injury Sheared mat...

Page 72: ...the guide guard as described on page G 3 4 Place the work material through the bar shear until it contacts the electric back gauge When the material contacts the electric back gauge the shear will aut...

Page 73: ...H 7 IMPORTANT You must be familiar with the function and location of the components described in the Machine Description section of this manual before performing any steps in this section Safe operati...

Page 74: ...to Manual switch is turned to Auto The time delay between when the stock contacts the sensor and when the shear is activated can be adjusted from 0 seconds to 3 seconds with a timer in the electrical...

Page 75: ...olddown permits the flange of angle stock to be mitered at any angle as shown in the photograph below Angle stock is shown here positioned for a miter cut on one of its flanges MOVEABLE BLADE Two edge...

Page 76: ...it can be removed and re installed with a different edge in the cutting position The stationary blade needs to be repositioned or replaced when the work piece develops burrs as a result of the shearin...

Page 77: ...ard Remove the two handknobs to remove the guard hold down 3 Remove the socket head cap screws B that hold the work table in place Remove the socket head cap screws which hold the work table to the ma...

Page 78: ...a uniform clearance of 010 12 Slightly loosen the socket head cap screws C Slightly loosen the socket head cap screws which hold the moveable blade in the machine and adjust the set screws D until th...

Page 79: ...he Shear position This collar is typically positioned fully right against its stop where it provides full upward travel of the shear As this collar is moved to the right the shearing station s upward...

Page 80: ...nd covers are in place and function properly Avoid serious injury Do not operate this machine with missing altered or defective guards or covers o Remove unnecessary tools and equipment from the machi...

Page 81: ...shearing station can cause serious injury Never place any part of your body inside the guards 3 Adjust the holddown Avoid serious injury Sheared material will have sharp edges Always wear gloves when...

Page 82: ...ve sharp edges Always wear gloves when handling the material 3 Place the work material through the flat bar shear until it contacts the electric back gauge When the material contacts the electric back...

Page 83: ...ation of the components described in the Machine Description section SPARTAN SERVICE TECHNICIANS If you need the help of a Spartan service technician contact your Spartan distributor or call Marvel Mf...

Page 84: ...ine s power and lock it out before lubricating the machine Every Eight 8 Operating Hours 1 Lubricate the Slide Use a Moly based grease and lubricate the slide at its grease fittings A and B every 8 op...

Page 85: ...er CHANGING THE HYDRAULIC FLUID The hydraulic fluid must be changed at least once every year and any time it becomes dirty or contaminated Avoid serious injury Turn off the machine s power and lock it...

Page 86: ...the shearing and notching stations are attached The slide is guided by pressure pads A The pressure pads are adjusted by turning adjusting screws which are clearly visible on the operator s side of t...

Page 87: ...e ram guide Avoid serious injury Press the Emergency Stop pushbutton before performing this procedure 1 Press the Emergency Stop pushbutton 2 Loosen the lock nuts B below The ram guide adjusting screw...

Page 88: ...plied with the machine are installed and functioning as designed HARDWARE AND FITTINGS Important This machine has been assembled using primarily metric hardware It is beyond the scope of this parts se...

Page 89: ...IWM 3010001 Pivot Pin 4 IWM 1302021 Scrap Box Punch 5 IWM 3210008 Handle 2 6 IWE M611A Cable 2 7 IWM 3002001 Cover 2 IW66D IWM 3102001 Cover 2 IW66DX 8 IWM 3202022 Cover 9 IWE M611 Foot Switch 2 10 IW...

Page 90: ...NP3 Warning Decal Shear 16 15 NP17 Warning Decal Lockout 17 IW45 NP4 Warning Decal Gloves 18 81 NP66 Warning Decal Operator 19 IWM 1302022 Scrap Box Notch 20 IWM 3402012 Guard Notcher Model IW135D and...

Page 91: ...WM 3002015 Guard Bar Shear 2 IWM 3002011 Cover 3 IWM 3002010 Cover 4 IWM 3002016 Guard Flat Shear 5 See Elect Gauge 6 IWM 3002002 Cover IW66D IWM 3102002 Cover IW66DX 7 IWM 3002019 Chute 8 IWM 3002003...

Page 92: ...IWM 3402008 Hose Cover 10 IWM 3402006 Punch Cover LH IW110D 2 IWM 3502005 Punch Cover LH IW110DX 2 11 IWM 3402015 Guard Angle Shear 12 IWM 3402007 Cover Limit Switch IW110D 2 IWM 3502006 Cover Limit...

Page 93: ...oc Hd cap Scr 4 5 M12 Lock Washer 4 6 M8x50 Soc Hd cap Scr 2 7 M8 Hex Nut 2 8 IWM 3206003 Stop 9 IWM 1605009 Clamp 2 10 M10x40 Soc Hd Cap Scr 4 11 IWM 3206002 Table 12 M8x16 Soc Hd Cap Scr 4 13 M10 Lo...

Page 94: ...22 M12 Lock Washer 4 23 M12x50 Soc Hd Cap Scr 4 24 M12 Hex Nut 6 25 M12 Flat Washer 4 26 M12x55 Hex Hd Cap Scr 2 27 M12x25 Soc Set Scr 4 28 IWM 3204011 Ruler 29 IWM 3204012 Ruler 2 30 IWM 3206003 Stop...

Page 95: ...w 17 Inc in Item 16 End Piece 18 Inc in Item 16 Spring Pin 19 IWM 3007019 Hand Knob 2 20 M16 Flat Washer 2 21 IWA 3009001 Rd Sq Shear Blade Stationary 22 IWA 3009002 Rd Sq Shear Blade Moving 23 IWM 13...

Page 96: ...down 2 IWM 2407004 Adjusting Plate 2 3 IWM 2410008 Screw 4 M10x20 Soc Hd Cap Scr 6 5 M10 Lock Washer 6 6 M20x35 Soc Hd Cap Scr 3 7 M20 Lock Washer 3 8 M10x40 Soc Set Scr 6 9 IWA 3207004 Angle Shear B...

Page 97: ...ock Washer 2 18 M12 Flat Washer 2 19 IWM 1305012 T Nut 4 20 M12x40 Soc Hd Cap Scr 6 21 M12 Lock Washer 6 Models IW88D IW88DX Key Part No Description Qty if more than 1 1 IWM 3208004 Hold Down 2 IWM 30...

Page 98: ...in Item 4End Cap 6 Inc in Item 4Spring Pin 7 IWA 2408001 Blade Lower 8 IWA 2408002 Blade Upper 9 M14x40 Soc Hd Cap Scr 3 10 M14x55 Soc Hd Cap Scr 3 11 M14 Lock Washer 6 12 M12x45 Soc Set Scr 4 13 M12...

Page 99: ...SPARTAN IRONWORKER PUNCHING STATION MARVEL MFG CO INC MANUAL PL OMIW 2CYL V2 08 07 P 12...

Page 100: ...35 IWM M10x20 Clamp Handle 36 IWM 3205004 Bracket 37 M6x16 Flat Hd Soc Scr 4 38 IWM 3205008 Clamp 39 IWM 3205005 X Axis Guide Bar 40 M6x10 Soc Hd Cap Scr 2 41 M6 Lock Washer 2 42 M10x25 Soc Set Scr 2...

Page 101: ...7 Clamp 35 IWM M10x20 Clamp Handle 36 IWM 3205004 Bracket 37 M6x16 Flat Hd Soc Scr 4 38 IWM 3205008 Clamp 39 IWM 3205005 X Axis Guide Bar 40 M6x10 Soc Hd Cap Scr 2 41 M6 Lock Washer 2 42 M10x25 Soc Se...

Page 102: ...osure Not Shown Model IW110 2D and IW110DX Key Part No Description Qty if more than 1 1 Spring Pin 2 2 IWA 3205900 Hydraulic Stripper Cylinder 2 3 IWA 3205017 M22 Nut 2 4 IWA 3205014 Stripper Adjustin...

Page 103: ...IW88D and IW88DX Key Part No Description Qty if more than 1 1 IWM 3203911 Cylinder Tube 2 IWM 2205001 Guide End 3 IWM 3203010 Piston 4 IWM 3203008 Piston Rod 5 IWM 3203009 Rod Cover 6 M24x75 Soc Hd C...

Page 104: ...ex Nut 2 15 IWH OLSK125SP Seal Kit 16 Included with Seal Kit Key 15 17 Included with Seal Kit Key 15 18 Included with Seal Kit Key 15 19 Included with Seal Kit Key 15 20 Included with Seal Kit Key 15...

Page 105: ...13121003 Proximity Switch Unit 2 Meter Male 4 Pin 2 IWE KB2 Adaptor 3 IWM 1304901 Secondary Bar 4 M5x6 Soc Set Scr 5 IWM 1304009 Cover 6 IWM 1304008 Spring 7 IWM 1304010 Button 8 IWM CPC40 Retaining R...

Page 106: ...IWM 3203001 Rod 4 IWM 3203002 Cover 5 IWM 3203007 Clevis 6 IWM 3210003 Pin 7 IWM CPS65 Clip 2 8 IWM 3210005 Pin 9 IWM CPS65 Clip 2 10 M8x10 Soc Set Scr 2 11 IWH OLSK80SS Seal Kit 12 Included with Seal...

Page 107: ...o 11 14 Included with Seal Kit Key No 11 15 Included with Seal Kit Key No 11 16 Included with Seal Kit Key No 11 17 Included with Seal Kit Key No 11 Model IW180DX Key Part No Description Qty if more t...

Page 108: ...STROKE ADJUSTERS SPARTAN IRONWORKER P 21 MARVEL MFG CO INC MANUAL PL OMiW 2CYL_V2 08 07 Shear Stroke Adjusters Punch Stroke Adjusters...

Page 109: ...2 IWM 2604900Rod 3 IWM CPS 12 Clip 3 4 IWE XCKP118 Limit Switch 5 5 M5x30 Soc Hd Cap Scr 10 6 IWM 3204007Switch Dog 5 7 IWM 3204008Pointer 5 8 M6x10 Soc Set Scr 5 9 IWM 1304004Base 10 IWM 1304005Post...

Page 110: ...e Holder 8 IWE H3CRA8 Timer IWE P2CF08 Base For Timer 9 IWE 553290 Relay with Indicator IWE 94841 Relay Base IWE 09471 Relay Retaining Spring 10 IWE O14B3HH1 On Off Switch 11 IWE PEB001 Auto Manual Sw...

Page 111: ...HP 5 PHP 0038 Coupling 6 PHP 0037 Pump 7 M10x25 Soc Hd Cap Scr 2 8 M10 Lock Washer 2 9 PHE 0017 Strainer 10 IWM 1303008 Gasket 11 M8x25 Hex Hd Cap Scr 10 12 M8 Lock Washer 10 13 PHV 0145 Control Valv...

Page 112: ...eservoir 2 PHE 0014 Breather Filter 3 PHG 0013 Oil Level Gauge 4 PEM 0106 Electrical Motor IEC 15 HP 5 PHP 0144 Coupling 6 PHP 0041 Pump 7 M10x25 Soc Hd Cap Scr 2 8 M10 Lock Washer 2 9 PHE 0021 Strain...

Page 113: ...PHV 0145 Control Valve 2 14 M5x40 Soc Hd Cap Scr 12 13 PHV 0146 Control Valve 15 PHG 0014 Gauge Shut Off Valve 16 PHG 0012 Pressure Gauge 17 PHV 0144 Relief Valve 18 IWM 3003014 Manifold 19 IWM 30030...

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