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M&C SP Series, Instruction Manual

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M&C SP Series Instruction Manual Download Page 1

 

 

 

 
 

Gas Sample Probe Series SP

®

 

 
 

SP2000, SP2000-H, SP2300-H, 
SP2400-H 
serial number 10283 and higher

 

 

Instruction Manual 
Version 1.00.03

 

 
 
 
 
 

 

 

 

Summary of Contents for SP Series

Page 1: ...Gas Sample Probe Series SP SP2000 SP2000 H SP2300 H SP2400 H serial number 10283 and higher Instruction Manual Version 1 00 03 ...

Page 2: ...please don t hesitate to contact M C or your M C authorized distributor You will find all the addresses in the appendix of this manual For additional information about our products and our company please go to M C s website www mc techgroup com There you will find the data sheets and manuals of all our products in German and English This Operating Manual does not claim completeness and may be subj...

Page 3: ...15 Electrical connections 25 15 1 Standard Version with Internal Capillary Tube Thermostat 26 15 2 Version with PT100 or thermocouple option 26 16 Starting 28 16 1 Gas sample probe SP2300 H 29 16 2 Option calibration gas feeding and blow back 29 16 2 1 Option check valve R 29 16 2 2 Option 3 2 way ball valve 3VA and 3VA320 30 16 3 Option ball valve drives 31 16 3 1 Option Pneumatic drive MS1 or MS...

Page 4: ...ve for 3 2 way ball valve 32 Figure 15 Electrical connection for electrical ball valve drive 33 Figure 16 Connections solenoid valve unit 2 34 Figure 17 Connections solenoid valve unit 3 35 Figure 18 Wiring plan of control unit 234B 38 Figure 19 Filter elements and gaskets 40 Figure 20 Position of Thermostat and heating cartridge 42 Figure 21 Position of fixing screws of connection box thermostat ...

Page 5: ... to appropriate transportation correct storage as well as professional installation and maintenance work All necessary information a skilled staff will need for appropriate use of this product are given in this operating manual 2 DECLARATION OF CONFORMITY CE Certification The product described in this operating manual complies with the following EU directives EMV Instruction The requirements of th...

Page 6: ...supplies are disconnected Operate the device only in the permitted temperature and pressure ranges For details please refer to the technical data sheet or manual Install the device only in protected areas sheltered from rain and moisture The product should not be exposure to the elements This device is NOT certified to be installed or operated in explosive hazardous areas Installation maintenance ...

Page 7: ...ans that a material damage may occur in case the respective safety measures are not met Attention This means that an unintentional situation or an unintentional status may oc cur in case the respective note is not respected Note These are important information about the product or parts of the operating manual which require user s attention Qualified personnel These are persons with necessary qual...

Page 8: ...high temperatures re quires wearing protective gloves Wear safety glasses Protect your eyes while working with chemicals or sharpe objects Wear safety glasses to avoid getting something in your eyes Wear protective clothes Working with chemicals sharpe objects or extremly high temperatures re quires wearing protective clothes ...

Page 9: ...bes like e g probes of the series SP2000 This probes guarantee a mini mum of maintenance work if correctly adapted to the process conditions At the continuous gas sampling for ana lytical measurements with M C gas sample probes a fine dust filtration already happens at the sample point Hereby already a majority of necessary maintenance work at analyzer systems is prevented Basically the quantity o...

Page 10: ...0 Fe CuNi Ni CrNi Ready for operation After 40 min H320 C after 60 min Low temperature alarm contact Contact rating 250 V 3 A 0 25 A alarm point ΔT 30 C Sample gas outlet cnnection 1x 1 4 NPTi tube connection ø 6 8 or 10 mm H320 C tube connection 6 or 8 mm Backflush Test gas connection 1 4 NPTi R H320 C tube ø 6 mm Power supply 230 V 50 60 Hz 800 W 115 V 115 V 60 Hz 800 W fuse pro tection 10 A Ele...

Page 11: ...tside Due to the special execution of the heating element of the SP2000 H SP2300 H and SP2400 H with protection cover the complete filter housing including mounting flange is heated adjustable up to 180 C 356 F version H320 C up to 320 C 608 F so that a safe operation without shortfall below the dew point in the out of process area is guaranteed The temperature adjustment of the standard version i...

Page 12: ... Type 7aT Max 180 C 356 F Graphite Type H320 C Max 320 C 608 F The following types of partial filter heating and regulation are possible Type Version H Electrical heating and control with incorporated capillary thermostat PT100 Fe CuNi Ni CrNi Electical heating and control with external electronic temperature controller D Steam heating not controlled Standard ...

Page 13: ...external dimensions of between 40 and max 50 mm is located at the aperture on the underside of the angle sheet which is closed with a silicon lid The clamp is mounted on an adjustable mounting bracket which allows adjustment for various sample line diameters The standard probe s sample gas outlet connection has a NPT internal thread to which the customer must con nect a suitable size of temperatur...

Page 14: ...p Ni CrNi thermoelement is provided as a temperature sensor M C also supplies suitable temperature controller e g Type 70304G see data sheet 4 3 which also can be mounted directly at the gas sample probe max ambient temperature 45 C 113 F 11 3 SAMPLE TUBE AND PREFILTER POSSIBILITIES Depending on the process gas temperature and composition probe tubes made of different materials are used with G con...

Page 15: ... of condensation in the area of the connection piece heated sample tubes made of stainless steel with flange connection DN 65 PN 6 are used Type Max process temperature Length max Tube ø o Temperature sensor SP 30H1 1 heating max 320 C Max 550 C 1022 F 2 0 m ø 42 2 mm Fe CuNi SP 30H1 1V heating max 320 C Max 550 C 1022 F 2 0 m ø 42 2 mm Fe CuNi SP30 H2 heating max 320 C Max 550 C 1022 F 2 0 m Ø 42...

Page 16: ...00 31 G 3 4 a SP2000 V20 5 20S9127 500 SS316 316Ti 3 2 10 220 50 G 3 4 a SP2000 V20 6 20S9128 500 SS316 316Ti 3 10 520 60 G 3 4 a SP2000 V12 1 20S9500 1000 Keramik5 SS316Ti 1 10 500 40 DN65 PN6 SP2000 V12 3 20S9510 1000 Keramik5 SS316Ti 1 10 optional 1000 60 DN65 PN6 SP2000 V12 2 20S9505 1000 Keramik5 SS316Ti 2 10 optional 1000 60 DN65 PN6 SP2000 V12 1 SS2 20S9525 600 Keramik5 SS316Ti 1 10 500 40 ...

Page 17: ...emoving the probe and pay attention to the insertion length of the probe tube Make certain that the probe is easily accessible so that you can carry out any subsequent maintenance work without trouble Locate the probe connections in such a way that the connections temperature is always above the acid dew point in order to avoid corrosion and blockage problems If this is not possible a heated SP35 ...

Page 18: ... Max Dust loading g m3 Dust composition grain size μm Gas composition corrosive toxic explosive Parameters to be measured e g O2 CO SO2 NOX Vol mg Nm3 ppm Necessary gas flow l h Min l h Max Necessary T90 time s 14 MOUNTING M C SP2000 probes are designed for stationary use and if properly selected and mounted a long service life and minimum maintenance are guaranteed A horizontal operating position...

Page 19: ...of filter element and tighten it if necessary hand tight or change filter element and correspond ing sealings Warning When working during operation High surface temperatures Touching the surfaces can result in burns Wear protective gloves and any unauthorized access to the probe must be made impossible Push in the filter housing lid into the filter area Turn clamp B clockwise and turn with the han...

Page 20: ...ould explain the above mentioned steps Figure 4 Removing the new filter housing lid 14 2 MOUNTING OF THE SCREWED CONNECTOR AT THE SAMPLE OUTLET Remove heat conducting jaws at the sample outlet after loosening the knurled nut Figure 5 Mounting of screwed connector at sample outlet ...

Page 21: ...rs so that separated liquid drops can flow back to process Note A preferred mounting position is to have the probe with its sample gas outlet pointing down wards although this is not absolutely necessary for perfect functioning Insert flange seal Fig 6 between sampling flange and probe flange If the heated probe tube type SP30 35 or the ceramic prefilter type V12 is used then the probe is to be sc...

Page 22: ...22 SP2000 SP2300 SP2400 1 00 03 www mc techgroup com Figure 6 Mounting of sample tube or prefilter ...

Page 23: ...in the silicone cap Figure 7 Mounting of heated sample line Connect stainless steel connection piece or interchangeable PTFE tube at the fitting in the sample gas outlet of the probe For this remove union nut with ferrule and cutting ring and put it in right order and direction on the stainless steel connection piece or the PTFE tube Attention If a PTFE tube is used as sample line an insert must u...

Page 24: ...central mounting of the sample line to loosen the two screws and move the small mounting angle of the mounting bracket and then re tighten them Now place the heat conducting jaws around the sample gas connection in the retaining slot and fix with the knurled nut Caution Never operate probe without heat conducting jaws because of the resulting cold bridge blocking of connector and line is to be exp...

Page 25: ... again the protection cap and fasten it with the quick action locks 14 6 CONNECTION OPTION PNEUMATIC DRIVE MS1 OR MS3 The drive line for actuating the pneumatic drive is connected via a corresponding tube or pipe fitting with G1 4 outside thread figure 8 and figures 28 to 31 The required drive pressure is 6 5 up to 9 bar abs 15 ELECTRICAL CONNECTIONS Warning When connecting the equipment please en...

Page 26: ...5 2 VERSION WITH PT100 OR THERMOCOUPLE OPTION In case the gas sample probe is ordered with temperature sensor instead of the thermostat an electronic temper ature regulator is necessary such as the M C regulator 70304G Part No 01B8451 This instrument can be deliv ered already mounted on the probe and electrically connected or it is attached to the consignment as separate unit for external mountage...

Page 27: ... cable min 3 x 1 5 mm2 clamping range 6 12 mm through the left cable gland M20 x 1 5 of the regulator and connect it to the respective terminals Introduce the cable for the alarm contact clamping range 6 12mm through the right cable gland M20 x 1 5 and connect it to the repective terminals In case the temperature regulator 70304G is attached as separate unit the probe has additionally to be connec...

Page 28: ...ation stated on the probe s nameplate If there is a built in ball valve you should also check if it is closed In case of hand operated ball valves the control grip must be located at the right hand stop Switch on mains power supply Check the rated value setting on the built in thermostat or on the external controller The total heating up time is approximately 2 hours After about 1 hour the probe i...

Page 29: ...the aluminum part of the heater the PTFE inner part expands more than the aluminum part of the heater when it heats up The difference in length is compensated for by a spring in the cover part Caution We recommend therefore to loosen the locking screw in the clamp at the first heating up to relieve the O rings in the cover or better remove the complete filter housing lid After reaching the operati...

Page 30: ...ed by hand to the right up to the stop Note In the case of negative pressure operation it should be noted that false air would be drawn in via the non closed check valve R at less than 300 mbar abs Figure 12 Calibration gas feeding 16 2 2 OPTION 3 2 WAY BALL VALVE 3VA AND 3VA320 With the 3 2 way ball valve the two functions backflush and calibration gas feed can be carried out one after the other ...

Page 31: ... pneumatic drive with return spring type MS1 MS3 for 320 C 608 F or an electric drive EA 16 3 1 OPTION PNEUMATIC DRIVE MS1 OR MS3 WHEN USING A 2 2 WAY BALL VALVE VA Ball valve open measuring operation Ball valve closed e g changing filter element at process excess pressure or toxic sample gas or test gas feeding with option check valve R without loss of test gas into the process Figure 13 Pneumati...

Page 32: ...MS3 in connection with the 3 2 way ball valve 3VA 1 Measuring and blow back MS B 2 Measuring and test gas feeding MS C Figure 14 Pneumatic drive for 3 2 way ball valve When placing the order it shall be specified whether the ball valve should be NC without control air closed resp switched to test gas feeding or blow back or NO without control air open and hence switched to measuring Standard NC ...

Page 33: ...K TEST GAS FEEDING AND CONTROL OF THE PNEUMATIC DRIVES All solenoid valve units contain a 3 2 way solenoid valve for control of the pneumatic drive One way of the solenoid valve is used for switching the ball valve the other for ventilation and hence resetting the ball valve Furthermore depending on demand 2 2 way solenoid valves for blow back and or test gas feeding are existing Note Feed the bac...

Page 34: ...ilable Solenoid valve unit 2 With 2 solenoid valves for control of 2 operating conditions 1 x 3 2 way solenoid valve for switching from measurement operation to back purging or feeding of test gas 1 x 2 2 way solenoid valve for feeding of test gas or back purge gas Figure 16 Connections solenoid valve unit 2 ...

Page 35: ...or control of 2 operating conditions 1 x 3 2 way solenoid valve for switching over from measuring mode to back purging for eg option 3VA 1 x 2 2 way solenoid valve for feeding of test gas via option R 1 x 2 2 way solenoid valve for feeding of back purge gas Figure 17 Connections solenoid valve unit 3 ...

Page 36: ...ime the scale is valid which corresponds to the colour of the time range adjustment Range Example The back purging shall be effected every 12 hours for totally 10 seconds Duration of the back purging 10 s Pause 12 h Adjustment Duration of the back purging 10 s Set the potentiometer Time 2 to 10 white scale and the time range Range 2 to 10 s Adjustment Pause 12 h Set the time range Range 1 to 30 h ...

Page 37: ...his it is pause time in which the solenoid valve Y1 is changed over again to the measuring gas sampling At the same time the time delay relay is switched which after a delay time of eg 1 min finishes the message purging and releases again the measurement This delay time is necessary in order to have active sample gas in the analyzers during switching over from purging to measuring 16 4 1 5 Functio...

Page 38: ...38 SP2000 SP2300 SP2400 1 00 03 www mc techgroup com Figure 18 Wiring plan of control unit 234B ...

Page 39: ... operations specific guidelines for maintenance work Warning Aggressive condensate is possible Wear protective glasses and proper protective clothing When working during operation High surface temperatures Touching the surfaces can result in burns Wear protective gloves and any unau thorized access to the probe must be made impossible 17 1 CHANGING FILTER ELEMENT AND CHECKING SEALINGS Close ball v...

Page 40: ...40 SP2000 SP2300 SP2400 1 00 03 www mc techgroup com Figure 19 Filter elements and gaskets Washer 93S0034 ...

Page 41: ...e probe unit has to be dismounted and removed out of the process Warnung When working during operation High surface temperatures Touching the surfaces can result in burns Wear protective gloves and any unau thorized access to the probe must be made impossible Loosen the 4 flange nuts and remove if possible the fixing screws not for prefilters V12 adapter flanges or SP30 H Extract probe with prefil...

Page 42: ... poles This is also valid for eventually connected alarm or control cir cuits Switch the probe free of tension switch off the mains voltage and let it cool down Open the toggle type fasteners and take off the protection cover Take off the lid of the electrical connection box after having unfastened the 4 screws Figure 20 Position of Thermostat and heating cartridge Heating cartridge Thermostat ...

Page 43: ...sensor retaining plate Remove the connection box including the heater cartridge and the thermostat sensor Figure 22 Dismounted electrical connection box with heating cartridge and thermostat sensor Loosen the cable gland C figure 21 for the heating cartridge and the capillary tubes of the thermostat Disconnect the electrical connection lines of the heating cartridge and the termostat from the term...

Page 44: ... C 374 F Figure 23 Adjustment of the mechanical stop at the thermostat controller If you use gas sample probes with temperature sensor PT100 or thermoelement instead of the thermostat lead the sensor connecting cable with the heating cartridge through the cable gland In order to do this put the con necting cable into the corrugation of the sealing rings and the two metal rings 18 SWITCHING OFF Cau...

Page 45: ... for lid Material Viton R 2 4 8 93S0030 Gasket 69 for lid SP2000 H320 Material graphite R 2 4 8 93S0034 Washer for graphite gasket filter housing lid for sample probe type SP2000 H320 R 1 93S0035 Sealing spiral o ring 39 for SP2000 7aT Material PTFE R 1 2 3 93S0040 Sealing spiral o ring 55 for SP2000 7aT Material PTFE R 1 2 3 90S2080 Gasket 3 4 for spun glass cartridge FW insitu probe tubes pre fi...

Page 46: ...mensions B x H x T 150 x 250 x 145 Status signal output Low temperature alarm 1 contact NO potential free Switching capacity max 250 V AC 3 A Electrical connection Terminals max 4 mm2 4 x M20 x 1 5 cable gland Power supply 115 V 50 60 Hz 1725 VA 230 V 50 60 Hz 3450 VA Pneumatic ball valve drive type MS1 and MS3 Connection control line G 1 4 i Electrical ball valve drive type EA Status signal outpu...

Page 47: ...tion Sampling possibilities Ball valve options and test gas feeding blow back 3 2 way ball valve and pneumatic drive 4 drawings More product documentation is available on our Internet catalogue www mc techgroup com Sample tubes series SP Document 2 14 Prefilter series SP Document 2 17 ...

Page 48: ...48 SP2000 SP2300 SP2400 1 00 03 www mc techgroup com Figure 24 SP2000 H basic version ...

Page 49: ...www mc techgroup com SP2000 SP2300 SP2400 1 00 03 49 Figure 25 SP2000 H with options ...

Page 50: ...50 SP2000 SP2300 SP2400 1 00 03 www mc techgroup com Figure 26 SP2300 H ...

Page 51: ...www mc techgroup com SP2000 SP2300 SP2400 1 00 03 51 Figure 27 SP2300 H filter elements ...

Page 52: ...52 SP2000 SP2300 SP2400 1 00 03 www mc techgroup com Figure 28 High temperature tube aluminium oxide AO ...

Page 53: ...www mc techgroup com SP2000 SP2300 SP2400 1 00 03 53 Figure 29 Heated sample tubes SP30 H ...

Page 54: ...54 SP2000 SP2300 SP2400 1 00 03 www mc techgroup com ...

Page 55: ...www mc techgroup com SP2000 SP2300 SP2400 1 00 03 55 Figure 30 Test gas feeding and blow back possibilities ...

Page 56: ...56 SP2000 SP2300 SP2400 1 00 03 www mc techgroup com Figure 31 SP2000 H 3VA MS NC B ...

Page 57: ...www mc techgroup com SP2000 SP2300 SP2400 1 00 03 57 Figure 32 SP2000 H 3VA MS NC C ...

Page 58: ...58 SP2000 SP2300 SP2400 1 00 03 www mc techgroup com Figure 33 SP2000 H 3VA MS NO B ...

Page 59: ...www mc techgroup com SP2000 SP2300 SP2400 1 00 03 59 Figure 34 SP2000 H 3VA MS NO C ...

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