Magnetek HPV 600 User Manual Download

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HPV 600 AC Elevator Drive
Technical Manual

Summary of Contents for HPV 600

Page 1: ...HPV 600 AC Elevator Drive Technical Manual...

Page 2: ...assume responsibility or accept invoices for unauthorized repairs to its components even though defective The life of the products the Company depends to a large extent upon type of usage thereof and...

Page 3: ...9 Closed loop Start Up Procedure 18 Terminals 24 Parameters 37 Maintenance 135 Troubleshooting 137 Dimensions Weights 152 Dynamic Braking Resistor Selection 156 Three Phase AC Input Reactor Selection...

Page 4: ...60 xxxx xx All ratings at 60 50Hz 10kHz carrier frequency and based on a geared elevator application Standard CSA European Voltage Class Rated kW Continuous Output General Purpose Current Rating Conti...

Page 5: ...250VAC inductive load Update Rate 2 msec Four 4 programmable opto isolated open collectors Voltage 50 Volts DC max Capacity 150 mA Update Rate 2 msec Analog Input One differential input Voltage 10 Vol...

Page 6: ...ing for Single Phase Input Power For single phase input power derate both the continuous and peak current levels by 50 Drive Model Number The HPV 600 nameplate contains the model number which provides...

Page 7: ...side the control cabinet contains airborne dust filter the incoming air as required and clean the cooling surface of the HPV 600 regularly using compressed air and a brush An uncleaned heatsink operat...

Page 8: ...connections are secure Ensure that all transformers are connected for proper voltage IMPORTANT Double check all the power wires and motor wires R S T U V W to make sure that they are securely tightene...

Page 9: ...of Motor Poles MOTOR POLES A5 rated motor speed rpm of motor poles 1800 1500 4 1200 1000 6 900 750 8 720 600 10 Table 2 Motor Poles Reference Rated Motor Speed at full load in RPM RATED MTR SPEED A5...

Page 10: ...eration issues please refer to the Performance Adjustments section This completes the recommended open loop start up procedure Motor RPM Adjustment Procedure Run the car in the UP direction measure an...

Page 11: ...tator resistance additionally increase STATOR RESIST A5 parameter increase increments of 0 1 and observe performance Adjust the Motor Mid Voltage Parameter Complete the Mid volts Adjustment Procedure...

Page 12: ...rates watch for Overcurrent Faults or decreased ride quality If these occur set the rates back to the original values Increase the Torque Boost Gain Parameter The Torque Boost function is defaulted of...

Page 13: ...d value s back to the original value s before proceeding onto the next step Decrease Decel Jerk Out and Decel Rates Decrease jerk rate via DECEL JERK OUT x A2 parameter and observe performance Secondl...

Page 14: ...Adjustment Procedure detailed on page 10 Leveling Oscillation If the elevator exhibits a leveling speed oscillation then until resolved try the following in order 1 Increase the Hunt Prevention Time...

Page 15: ...and observe performance Secondly decrease decel rate via DECEL x A2 parameter and observe performance Overshooting Floor If the car is overshooting the floor then until resolved try the following in...

Page 16: ...re The stator resistance value can be measured by Remove any two motor wires directly at the terminals of the motor Since the stator resistance is low the resistance needs to be measured at the motor...

Page 17: ...A1 parameter But allow additional stopping dc injection time after the mechanical brake is dropped for it to close If drive controls the mechanical brake via BRAKE PICK logic output the DC inject stop...

Page 18: ...d use the highest possible voltage available i e HPV 600 12VDC preferred Mechanical Considerations Use direct motor mounting without couplings Use hub or hollow shaft encoder with concentric motor stu...

Page 19: ...atch the encoder phasing Common failure mode Encoder Fault with Hit Torque Limit Alarm Verify proper hoistway direction can be reversed with the MOTOR ROTATION C1 parameter Verify that the Safety Chai...

Page 20: ...ocedure can be ran initially at lower speeds as long as the speed is greater than 10 of contract speed Initial Set up Select a valid Motor ID or one of the two default motors either 4 or 6 pole for th...

Page 21: ...se have less than the balance car weight in the car thus letting the counterweight help to overcome the frictional losses In this case the you should look only at the estimated values in the up direct...

Page 22: ...other then continue on to Tuning the Rated Motor RPM Continue iterating FLUX SAT SLOPE 2 in 10 increments until the EST NO LOAD CURR and NO LOAD CURR are within 2 of each other NOTE Remember change o...

Page 23: ...vator system inertia Using the Software to Estimate the System s Inertia With a balanced car run the car at 100 contract speed from top floor to the bottom floor then back to the top floor Observe the...

Page 24: ...disconnected and locked out also ensure the DC Bus charge light is out even with the light out we recommend that you use a voltmeter between N and P to verify that no voltage is present CAUTION Befor...

Page 25: ...460 or 230VAC is disconnected and locked out also ensure the DC Bus charge light is out even with the light out we recommend that you use a voltmeter between N and P to verify that no voltage is prese...

Page 26: ...460 or 230VAC is disconnected and locked out also ensure the DC Bus charge light is out even with the light out we recommend that you use a voltmeter between N and P to verify that no voltage is prese...

Page 27: ...disconnected and locked out also ensure the DC Bus charge light is out even with the light out we recommend that you use a voltmeter between N and P to verify that no voltage is present CAUTION Befor...

Page 28: ...se power 460 or 230VAC is disconnected and locked out also ensure the DC Bus charge light is out even with the light out we recommend that you use a voltmeter between N and P to verify that no voltage...

Page 29: ...nput 7 logic input 8 logic input 9 shield analog input 1 analog input 1 analog common R S T U V W G relay 1 relay 2 Speed Cmd 10VDC dynamic brake resistor 3 phase input power HPV 600 input power motor...

Page 30: ...output 3 OE logic output 4 OC logic output 4 OE logic output common shield R S T U V W G relay 1 relay 2 Speed Cmd 10VDC dynamic brake resistor dc choke optional 3 phase input power HPV 600 input pow...

Page 31: ...user is using an external voltage supply or using the internal voltage supply Sinking Logic Inputs Internal Supply Sourcing Logic Inputs Internal Supply 16 17 18 19 20 21 22 23 24 15 13 14 1 TB1 logi...

Page 32: ...und is needs to be connected to the proper voltage source common logic input 24VDC or common 24VDC isolated 24VDC iso common 16 17 18 19 20 21 22 23 24 15 13 14 1 TB1 logic input 1 logic input 2 logic...

Page 33: ...o channel quadrature encoder The drive s encoder circuitry incorporates resolution multiplication and complimentary outputs Encoder Wiring Use twisted pair cable with shield tied to chassis ground at...

Page 34: ...aded performance will result HPV 600 Encoder Specifications The HPV 600 requires the use of an encoder coupled to the motor shaft The encoder power can be either a 5VDC or 12VDC supply The capacity of...

Page 35: ...des common mode noise rejection with the differential analog inputs The connection of these two inputs is shown Analog Inputs Differential Below shows the connection for the analog inputs if they are...

Page 36: ...aling effects of these two parameters voltage output channel analog BIAS OFFSET creates software drive signal The connection of these two inputs is shown below Analog Outputs via option card A1 A2 AC...

Page 37: ...line of the Digital Operator display Menus Each menu has a number of sub menus Following is a listing of the menus ADJUST A0 CONFIGURE C0 UTILITY U0 FAULTS F0 DISPLAY 1 D0 DISPLAY 2 D0 Display 1 D0 Ad...

Page 38: ...essed sub menu The left and right arrow keys will navigate between these last active sub menus This remembrance of last active sub menu is volatile and will be lost at power down When any sub menu is...

Page 39: ...rrow keys are used as cursor positioning keys and the up and down arrow keys are used as increment and decrement keys Hidden Parameters There are two types of parameters standard and hidden Standard p...

Page 40: ...te 3 Accel Jerk In 3 Accel Jerk Out 3 Decel Jerk In 3 Decel Jerk Out 3 Power Data D2 Motor Current Motor Current Motor Voltage Motor Frequency Motor Torque Power Output DC Bus Voltage Slip Frequency M...

Page 41: ...na S curve Abort Stop Mode Sel Mains Dip Ena Auto Stop Ena Db Protection Torque Calc Sel Drv Fast Disable Ovrspeed Test U4 Overspeed Test Fault History F2 Display Fault History Clear Fault History Res...

Page 42: ...erk In 0 Decel Jerk Out 0 Accel Rate 1 Decel Rate 1 Accel Jerk In 1 Accel Jerk Out 1 Decel Jerk In 1 Decel Jerk Out 1 Accel Rate 2 Decel Rate 2 Accel Jerk In 2 Accel Jerk Out 2 Decel Jerk In 2 Decel J...

Page 43: ...Sel Ramp Down En Src Brk Pick Flt Ena Brk Hold Flt Ena Dir Confirm S curve Abort Fast Flux Mains Dip Ena Db Protection Encoder Fault Stopping Mode Auto Stop Serial Mode Ser2 Flt Mode Drv Fast Disable...

Page 44: ...tor contactor 0 50 seconds 0 00 5 00 N N BRAKE PICK TIME Time before a brake pick fault is declared when drive is controlling mechincal brake 1 00 seconds 0 00 5 00 N N BRAKE HOLD TIME Time before a b...

Page 45: ...t of rated that will cause a stall test fault 200 0 rated motor current 0 0 200 0 N Y STALL FAULT TIME Time before a stall fault is declared when above the defined stall test level 5 00 seconds 0 00 9...

Page 46: ...OUT OFFSET Subtracts an effective voltage to actual analog output 2 0 00 99 9 99 9 N Y ANA 1 OUT GAIN Scaling factor for analog output 1 1 0 none 0 0 10 0 N Y ANA 2 OUT GAIN Scaling factor for analog...

Page 47: ...ol the mechanical brake this is the time delay from a drive run command until the brake is picked This time delay needs to be set for the following have DC injection current before the mechanical brak...

Page 48: ...ST FAULT In order for a STALL TEST FAULT to occur it must be enabled by the STALL TEST ENA C1 parameter SLIP COMP TIME Slip Compensation Time Constant Slip compensation filter time constant Adjusted f...

Page 49: ...current NO LOAD CURR A5 SPD COMMAND BIAS Speed Command Bias This parameter subtracts an effective voltage to the actual analog speed command voltage signal uses software drive signal MULT COMMAND SPD...

Page 50: ...Output Channel 1 voltage output channel analog GAIN OUT ANA OFFSET OUT ANA creates software drive signal ANA 2 OUT OFFSET Digital to Analog 2 Output Offset Offset for scaling Analog Output Channel 2...

Page 51: ...leration to zero when slowing the elevator to leveling speed ft s 3 or m s 3 N Y 2 0 0 60 N Y ACCEL RATE 1 Acceleration rate limit ft s 2 or m s 2 N Y 2 60 0 800 N Y DECEL RATE 1 Deceleration rate lim...

Page 52: ...hen slowing the elevator to leveling speed ft s 3 or m s3 N Y 2 0 0 60 N Y ACCEL RATE 3 Acceleration rate limit ft s 2 or m s 2 N Y 2 60 0 800 N Y DECEL RATE 3 Deceleration rate limit ft s 2 or m s2 N...

Page 53: ...split for ease in elevator fine tuning The jerk rate parameters specifies acceleration from the floor ACCEL JERK IN jerk out of acceleration ACCEL JERK OUT jerk into deceleration DECEL JERK IN and the...

Page 54: ...0 16 00 3000 16 00 N Y SPEED COMMAND 7 Multi step speed command 7 0 0 0 000 ft min or m sec 3000 16 00 3000 16 00 N Y SPEED COMMAND 8 Multi step speed command 8 0 0 0 000 ft min or m sec 3000 16 00 30...

Page 55: ...ed commands are selected with external contacts a new command selection must be present for 50ms before it is recognized logic input multi step STEP REF speed B3 B2 B1 B0 command 0 0 0 0 CMD0 0 0 0 1...

Page 56: ...frequency 5 0 Hz 0 1 30 0 Y N I REG CROSS FREQ Current regulator crossover frequency 100 0 of DC stop freq 0 0 300 0 Y N DIST LP OFF FREQ Distortion loop rolloff frequency 60 0 Hz 0 0 99 9 Y N ILIMT I...

Page 57: ...the parameter will rarely need to be changed from the default value Id DIST LOOP Fc Corner Frequency on Distortion Loop for Flux Current The high pass corner frequency on the distortion loop regulato...

Page 58: ...it may also occur when the motor is settling into a steady speed Hunting may cause the motor to vibrate at lower speeds The Hunt Prevention function will help to reduce or suppress this oscillation PW...

Page 59: ...FREQ Minimum frequency point used to define the V Hz profile Per ID Hz 0 1 10 0 N Y RATED MOTOR CURR Rated motor current Per ID Amps 1 00 800 00 N Y MOTOR POLES Motor poles Per ID none 2 32 N N RATED...

Page 60: ...eters are already set to nominal values RATED MTR PWR Rated Motor Power This parameter sets the rated power in horsepower HP or kilowatts kW of the motor Note value should be obtained from the motor n...

Page 61: ...elow as reference Rated of Speed motor RPM poles 1300 1801 4 900 1201 6 660 900 8 NO LOAD CURR Percent No Load Current This parameter sets the percent no load current of the motor STATOR LEAKAGE X Sta...

Page 62: ...ut OVLD TIME OUT A5 parameter Three overload curves are shown Curve 1 is the default motor overload curve The parameter settings that define the three overload curves are shown OVLD START LEVEL OVLD T...

Page 63: ...t on a motor overload the following need to be completed logic output configured to MTR OVERLOAD logic input configured to EXT FAULT wire the EXT FAULT logic input terminal to the MTR OVERLOAD logic o...

Page 64: ...eset source EXTERNAL TB1 external tb1 serial automatic N Y OVERSPD TEST SRC Determines external logic source to initiate overspeed test EXTERNAL TB1 external tb1 serial N Y BRAKE PICK SRC Determines t...

Page 65: ...ignal Available with the analog channel is a Speed Command Multiplier SPD COMMAND MULT A1 and Speed Command Bias SPD COMMAND BIAS A1 These parameters are used to scale the user s analog speed command...

Page 66: ...the OVRSPEED MULT A1 parameter Regardless of the setting of this parameter the user can call for the overspeed test via the Digital Operator BRAKE PICK SRC Brake Pick Source If the BRAKE PICK SRC C1...

Page 67: ...SPD COMMAND SRC C1 multi step The S curve Abort function must be ENABLED S CURVE ABORT C1 enabled STOP MODE SEL Stopping Mode Selection This parameter defines the stopping method If the parameter is s...

Page 68: ...rarely need to be changed from the default value DRV FAST DISABLE Drive Fast Disable Function This function determines how fast the drive responses to the removal of DRIVE ENABLE logic input Note The...

Page 69: ...tacts from motor contactor normally closed no function Input not assigned ospd test src Asserting input applies the overspeed multiplier to the speed command for the next run run If drive is enabled t...

Page 70: ...nction works only if the OVRSPEED TEST SRC C1 switch is set to EXTERNAL TB1 A true signal on this input applies the OVERSPEED MULT A1 to the speed command for the next run After the run command has dr...

Page 71: ...Signal This signal is used to change the sign of the speed command Default is FALSE therefore positive commands are for the up direction and negative speed command are for the down direction Making t...

Page 72: ...t level has reached 75 of the dc inject start level fuse fault DC bus fuse is open ground fault Sum of all phase currents exceeds 50 of rated current motor trq lim The drive has exceeded the motoring...

Page 73: ...hen the dynamic brake resistor is in a overcurrent condition and the drive is not in a run condition brk pick flt Brake Pick Fault The output is true when the brake pick command and the brake feedback...

Page 74: ...are present regen trq lim Regeneration Torque Limit The output is true when the torque limit has been reached while the drive is in the regenerative mode The regenerative mode is defined as when the m...

Page 75: ...ge Alarm The output is true when the DC bus voltage drops below the user specified percent of the input line to line voltage zero speed Zero Speed The output is true when the motor speed is below the...

Page 76: ...command Speed command before S Curve speed feedbk Speed reference including all compensations included slip comp etc speed ref Speed reference after S Curve torq current Measured torque producing curr...

Page 77: ...level reached D A Units of trip point power output Power Output Calculated power output D A Units rated power slip freq Motor Slip Frequency Commanded slip frequency D A Units rated freq speed command...

Page 78: ...e This command comes from either multi step references speed command from analog channel or the serial channel SPEED REFERENCE Speed Reference Monitors the speed reference being used by the drive This...

Page 79: ...r tuning drive base impedance Y Detailed description MOTOR CURRENT RMS Motor Current Output Monitors the RMS motor output current MOTOR CURRENT Percent Motor Current Monitors the motor current as a pe...

Page 80: ...GE Torque Voltage Displays the torque voltage reference BASE IMPEDANCE Base Impedance Displays the drive calculated base impedance which is based on the RATED MTR PWR A5 and the RATED MTR VOLTS A5 par...

Page 81: ...with internal gain switch 100 0 rated speed 000 0 100 0 Y N TACH RATE GAIN Helps with the effects of rope resonance 00 0 00 0 30 0 Y N SPD PHASE MARGIN Sets phase margin of speed regulator only with...

Page 82: ...ective voltage to actual pre torque command voltage 0 00 volts 0 00 6 00 Y Y PRE TORQUE MULT Scales analog speed command 1 00 none 0 90 5 00 Y Y ZERO SPEED LEVEL Threshold for zero speed logic output...

Page 83: ...OR DO DLY Allows the user to delay the drive s dropout of the motor contactor 0 00 seconds 0 00 5 00 Y Y TRQ LIM MSG DLY Determines the amount of time the drive is in torque limit before the alarm mes...

Page 84: ...es the RESPONSE value when the drive is in low gain mode i e setting this parameter to 100 equals no reduction in gain in the low gain mode GAIN CHNG LEVEL Gain Change Level When the gain control is s...

Page 85: ...ly used by the torque ramp down stop function and sets the time to ramp torque from rated torque to zero After the elevator lands and the brake is applied the torque ramp down function allows the torq...

Page 86: ...If the brake hold fault is enabled this parameter sets the time allowed for the brake hold feedback not match the brake hold command before a BRK HOLD FLT occurs OVERSPEED LEVEL Overspeed Level This p...

Page 87: ...D SPD BIAS COMMAND SPD voltage input channel 1 analog PRE TORQUE BIAS Pre Torque Bias This parameter subtracts an effective voltage to the actual analog pre torque command channel 2 voltage signal use...

Page 88: ...he amount of flux weakening needed and the amount of torque available through the entire speed range is shown below By lowering the torque limit you can effectively reduce the amount of field weakenin...

Page 89: ...tion is enabled by the Mains Dip Enable MAINS DIP ENA C1 parameter When the drive goes into low voltage mode it reduces the speed by the percentage defined by this parameter Low voltage mode is define...

Page 90: ...ill continue to run at rescue creep speed defined by SER2 RS CRP SPD A1 parameter when reacting to a serial fault The time is defined as the time running at creep speed It does not include the time it...

Page 91: ...R FRQ A1 20Hz NOTCH FILT DEPTH A1 50 and 100 NOTCH FILT DEPTH Notch Filter Depth This parameter determines notch filter maximum attenuation Note A filter depth setting of zero NOTCH FILT DEPTH A1 0 re...

Page 92: ...eleration to zero when slowing the elevator to leveling speed ft s 3 or m s 3 N Y 2 0 0 60 N Y ACCEL RATE 1 Acceleration rate limit ft s 2 or m s 2 N Y 2 60 0 800 N Y DECEL RATE 1 Deceleration rate li...

Page 93: ...when slowing the elevator to leveling speed ft s 3 or m s3 N Y 2 0 0 60 N Y ACCEL RATE 3 Acceleration rate limit ft s 2 or m s 2 N Y 2 60 0 800 N Y DECEL RATE 3 Deceleration rate limit ft s 2 or m s2...

Page 94: ...split for ease in elevator fine tuning The jerk rate parameters specifies acceleration from the floor ACCEL JERK IN jerk out of acceleration ACCEL JERK OUT jerk into deceleration DECEL JERK IN and th...

Page 95: ...00 16 00 3000 16 00 N Y SPEED COMMAND 7 Multi step speed command 7 0 0 0 000 ft min or m sec 3000 16 00 3000 16 00 N Y SPEED COMMAND 8 Multi step speed command 8 0 0 0 000 ft min or m sec 3000 16 00 3...

Page 96: ...eed commands are selected with external contacts a new command selection must be present for 50ms before it is recognized logic input multi step STEP REF speed B3 B2 B1 B0 command 0 0 0 0 CMD0 0 0 0 1...

Page 97: ...ions Id REG DIFF GAIN Current Regulator Differential Gain for Flux Generation The differential gain for the current regulator flux generation This parameter is meant for advanced operation therefore t...

Page 98: ...OLTS A4 at which an under voltage alarm will be declared UV FAULT LEVEL Undervoltage Fault Level This parameter sets the level as a percentage of the INPUT L L VOLTS A4 at which an under voltage fault...

Page 99: ...ated motor current 10 0 80 0 N N STATOR LEAKAGE X Stator leakage reactance Per ID base Z 0 0 20 0 Y N ROTOR LEAKAGE X Rotor leakage reactance Per ID base Z 0 0 20 0 Y N STATOR RESIST Stator resistance...

Page 100: ...d be obtained from the motor nameplate RATED EXCIT FREQ Rated Motor Excitation Frequency This parameter sets the excitation frequency of the motor Note value should be obtained from the motor nameplat...

Page 101: ...time out OVLD TIME OUT A5 parameter Three overload curves are shown Curve 1 is the default motor overload curve The parameter settings that define the three overload curves are shown OVLD START LEVEL...

Page 102: ...er sets the flux saturation curve slope change point FLUX SAT SLOPE 1 Flux Saturation Slope 1 This parameter sets the flux saturation curve slope for low fluxes FLUX SAT SLOPE 2 Flux Saturation Slope...

Page 103: ...al brake REG RELEASE reg release brake picked Y Y CONT CONFIRM SRC Determines if an external logic input is used for contactor confirm NONE none external tb Y Y PreTorque SOURCE Determines if a pre to...

Page 104: ...LED disabled enabled Y Y S CURVE ABORT Addresses handling of a speed command change before S Curve target speed DISABLED disabled enabled Y Y FAST FLUX Addresses the method the HPV 900 uses to build u...

Page 105: ...drive software Multi Step Command user defined fifteen discrete speed commands CMD1 CMD15 Four logic inputs are used as speed command selections CMD0 is reserved for zero speed But the user can speci...

Page 106: ...ntrolled externally by either a logic input the serial channel The high low gain switch can also be controlled internal by the gain change level parameter GAIN CHNG LEVEL which defines a percentage of...

Page 107: ...the end of decel period One characteristic of the Elevator Speed Regulator is that during the accel decel period the speed feedback does not match the speed reference creating a speed error or tracki...

Page 108: ...vailable set to EXTERNAL TB1 and select the Contact Cnfirm signal on a logic input terminal PreTorque SOURCE Pre Torque Source This switch determines if a pre torque command is used and if used the so...

Page 109: ...a logic input without cycling the run command OVERSPEED TEST SRC Overspeed Test Source This switch determines the source of the overspeed test Operation of the overspeed test function is specified by...

Page 110: ...ED REG TYPE C1 is set to external reg NOTE if SPEED REG TYPE is set to external reg and EX TORQ CMD SRC is set to serial the drive is a torque controller if SPEED REG TYPE is set for a speed regulator...

Page 111: ...r and the Undervoltage Alarm Level UV ALARM LEVEL DB PROTECTION Dynamic Braking Resistor Protection Selection The dynamic braking IGBT is limited as to when it can be turned on i e send power to the d...

Page 112: ...and plays no part in the logical starting or stopping of the drive Enabled When the Auto Stop function is enabled and the speed command source is either mult step or serial the following changes occur...

Page 113: ...Multi step Speed Command Delay 3 This parameter assigns multi step speed command to recognition delay timer 3 as defined by the MSPD DELAY 3 A1 parameter MLT SPD TO DLY4 Multi step Speed Command Delay...

Page 114: ...brake pick Auxiliary contacts from mechanical brake Asserted when brake is picked lifted no function Input not assigned ospd test src Asserting input applies the overspeed multiplier to the speed com...

Page 115: ...t to EXTERNAL TB1 the low gain mode is chosen for the speed regulator when this signal is true mech brk hold Mechanical Brake Hold Signal Auxiliary contact closures confirming when the mechanical brak...

Page 116: ...e used as one of the two sources of inspection run command when using serial mode 2 This input must be true as well as a comparable inspection run command sent serially for the drive to run in inspect...

Page 117: ...has exceeded the drive overload curve encoder flt Encoder is disconnected or not functioning while attempting to run fan alarm Cooling fan failure fault A fault declared by the drive flux confirm The...

Page 118: ...the brake pick confirmation is received It is used to show the mechanical brake is remaining open This function is used with brakes that need to have less than 100 voltage to hold the brake open brake...

Page 119: ...will be constantly false not alarm Not Alarm The output is true when an alarm is NOT present over curr flt Motor overload current fault The output is true when the phase current has exceeded 300 of r...

Page 120: ...user defined period of time Speed Dev reference feedback speed ref rls Speed Reference Release The output is true when the flux is confirmed and drive is NOT in DC injection speed reg rls Speed Regul...

Page 121: ...tq cmd Torque command from speed regulator speed command Speed command before S Curve speed error Speed reference minus speed feedback speed feedbk Speed feedback used by speed regulator speed ref Sp...

Page 122: ...r output D A Units rated power pretorque ref PreTorque Reference Pre torque reference D A Units base torque slip freq Motor Slip Frequency Commanded slip frequency D A Units rated freq spd rg tq cmd S...

Page 123: ...el or the serial channel SPEED REFERENCE Speed Reference Monitors the speed reference being used by the drive This is the speed command after passing through the speed reference generator which uses a...

Page 124: ...ange 8 Info RX_INVALID_FAULT_ID Set if the Fault_Id sent in the setup message is not in range 9 Info RX_FAULT_DETECTED COMM FAULT has been detected 10 Info Fault_Mode_1 Not available in Mode 1 Immedia...

Page 125: ...producing current rated current Y TORQUE CURRENT Measured torque producing current rated current Y FLUX VOLTAGE Flux voltage reference rated volts Y TORQUE VOLTAGE Torque voltage reference rated volt...

Page 126: ...d its overload curve and a drive overload fault is declared FLUX CURRENT Flux Current Displays the flux producing current of the motor TORQUE CURRENT Torque Current Displays the torque producing curre...

Page 127: ...units ENGLISH english metric N Y U4 OVRSPEED TEST OVERSPEED TEST Allows for Overspeed Test to be enabled via the digital operator NO no yes N Y U5 RESTORE DFLTS RESTORE MOTOR DEFAULTS Resets all para...

Page 128: ...disable the password lockout without a valid password being entered Enter a new password without a valid password being entered ENTER PASSWORD Screen This screen allows the user to enter in a password...

Page 129: ...to true to be recognized this prevents the overspeed function from being permanently enabled if left in the true state Overspeed Test via Serial Channel The serial channel can be used by setting Overs...

Page 130: ...tore the motor defaults for the defined motor ID Press the enter key Press the enter key again If the esc key is pressed instead the reset action will be aborted RUN FAULT SUB MENU DATA ENT HPV OPERAT...

Page 131: ...14 4 4011 A 17 380V 5 5 4015 A 18 to 7 5 4021 B 19 440V 11 4028 B 20 15 4039 C 21 Cube ID Numbers DRIVE TYPE Screen Shows the the drive software type HPV 600 or HPV 900 and OL open loop or CL closed l...

Page 132: ...down ACTIVE FAULTS Active Faults This sub menu contains a list of the active faults This sub menu also allows the user to reset the active faults Active Faults List The active fault list displays and...

Page 133: ...y to enter the fault history Use the up and down arrow keys to scroll through the faults Clearing Fault History The fault history is not affected by the fault reset or a power loss The fault history c...

Page 134: ...If not the following message will appear when trying to clear the fault history The sub menu LED will go out and the data ent LED will turn on RUN FAULT SUB MENU DATA ENT HPV OPERATOR RST FAULTS FIRS...

Page 135: ...aintenance unless the incoming three phase power and control power is disconnected and locked out also ensure the DC Bus charge light is out even with the light out we recommend that you use a voltmet...

Page 136: ...The drive is running and the parameter being changed is protected by Run Lockout The hidden items are disabled and the parameter to be change is a hidden parameter When the password protection is enab...

Page 137: ...lts The faults will remain on the fault list until an active fault reset is initiated The fault will be placed on the fault history The fault history displays the last 16 faults and a time stamp indic...

Page 138: ...feedback did not match for the time specified with Brake Hold Time parameter Check Parameter Settings Check BRAKE HOLD SRC C1 parameter for the correct source of brake hold feedback Check BRAKE HOLD...

Page 139: ...power line disturbances due to starting of other equipment Drive Accurately Reading the Dc Bus Measure the dc bus with a meter Compare that with the value on the digital operator DC BUS VOLTAGE D2 Dr...

Page 140: ...ut Current Regulation problem Check for a low input line Check if drive accurately reading the dc bus Measure the dc bus with a meter Compare that with the value on the digital operator DC BUS VOLTAGE...

Page 141: ...drive has exceeded the drive overload curve Excessive Field Weakening Decrease FLUX WKN FACTOR A1 parameter Decrease both MTR TORQUE LIMIT A1 and REGEN TORQ LIMIT A1 parameters Watch for the Hit Torq...

Page 142: ...ads from power wiring cross power lead at 90 Other Conditions Causing Fault Check encoder count parameter ENCODER PULSES A1 Possible motor phase loss Possible bad Brake IGBT Hardware Problem Replace D...

Page 143: ...k if any output phases shorted to ground The drive may need to be replaced Ground Fault The sum of all phase currents has exceeded 50 of the rated amps of the drive Improper Wiring Reset drive faults...

Page 144: ...ed the user defined motor overload curve Verify Overload Curve Parameters Check both OVLD START LEVEL A5 and OVLD TIME OUT A5 parameters Excessive Field Weakening Decrease FLUX WKN FACTOR A1 parameter...

Page 145: ...Temperature Clean heat sink Check for cooling fan failure Overtemp Flt The heatsink on the drive has exceeded 90 C 194 F only A cubes Excessive Heat Reduce Ambient Temperature Clean heat sink Check fo...

Page 146: ...ters Settings Check RATED EXCIT FREQ A5 parameter for correct setting Check RATED MTR SPEED A5 parameter for correct setting Check MOTOR POLES A5 parameter for correct setting Setup Fault 2 closed loo...

Page 147: ...nfigurations of logic inputs C2 for two logic input defined as RUN UP RUN DOWN Verify SPD COMMAND SRC C1 is set to ANALOG INPUT If nuisance fault and not using Up Down Confirm function disabled by set...

Page 148: ...oop The torque limits based on the defined motor exceed the cube s capacity Check Parameters Settings Verify motor nameplate values are entered correctly in the A5 sub menu Decrease both MTR TORQUE LI...

Page 149: ...tage Alarm Level parameter Low Input Voltage Check INPUT L L VOLTS A4 and UV ALARM LEVEL A4 parameters Disconnect Dynamic Braking resistor and re try Verify proper input voltage and increase if necess...

Page 150: ...s Voltage1 TP13 U Phase Current2 TP15 W Phase Current2 TP16 V Phase Current2 TP14 common TP17 common TP6 Encoder Channel B TP7 Encoder Channel A TP4 15V power TP5 15V power TP18 5V power TB1 pin 13 24...

Page 151: ...10v 460v 400v class 10v 450v 230v class TP13 U Phase Current TP15 W Phase Current TP16 V Phase Current 2 Scaling volts hp kw model cube size cube ID TP scaling amps volts 10 7 5 4018 B 5 6 7 380V 15 1...

Page 152: ...32 kg 7 5 5 5 2028 A 13in 320mm 8in 200mm 8in 210mm 18 lbs 8 kg 10 7 5 2035 B 15 11 2047 B 15in 390mm 10in 250mm 8in 200mm 22 lbs 10 kg 200V to 240V 20 15 2060 C 19in 460mm 13in 320mm 11in 265mm 70 l...

Page 153: ...Dimensions Weights 153 7 87 in 199 9 mm 12 0 in 305 mm Mounting 7 0 in 177 mm Mounting 8 27 in 210 mm 12 6 in 320 mm A cube Dimensions and Mounting Holes...

Page 154: ...Dimensions Weights 154 7 95 in 202 mm 9 92 in 252 mm 9 29 in 236 mm Mounting 15 20 in 386 mm 14 37 in 365 mm Mounting B cube Dimensions and Mounting Holes...

Page 155: ...Dimensions Weights 155 C cube Dimensions and Mounting Holes 12 63 in 320 8 mm 10 91 in 275 59 mm mounting 10 91 in 277 11 mm 17 54 in 445 52 mm mounting 18 16 in 461 26 mm...

Page 156: ...e Range Planetary Gear 4 4011 A 0 9 kW 187 53 1 8 kW 89 53 5 5 4015 A 1 6 kW 100 32 3 4 kW 47 32 7 5 4021 B 2 4 kW 68 32 5 kW 32 11 4028 B 3 2 kW 50 24 6 8 kW 24 380V to 440V 15 4039 C 3 8 kW 42 20 8...

Page 157: ...o drive European Rated Input Voltage Rated kW Model Number Cube size Inductance mH Amps 4 4011 A 1 4 mH 18 A 5 5 4015 A 1 4 mH 18 A 7 5 4021 B 0 88 mH 25 A 11 4028 B 0 63 mH 35 A 380V to 440V 15 4039...

Page 158: ...ed Input Voltage Rated kW Model Number Cube size Inductance mH Amps 4 4011 A 1 5 mH 18 A 5 5 4015 A 1 5 mH 18 A 7 5 4021 B 0 38 mH 36 A 11 4028 B 0 38 mH 36 A 380V to 440V 15 4039 C n a n a DC choke i...

Page 159: ...A 15 11 2047 B 80 to 100 A 200V to 240V 20 15 2060 C 100 to 200 A All fuses should be Class J Low Peak Dual Element Time delay 600VAC fuses European Rated Input Voltage Rated kW Model Number Cube siz...

Page 160: ...uses should be rated for at least 400VDC European Rated Input Voltage Rated kW Model Number Cube size Fuse Type Bussmann pn Fuse Size in Amps 4 4011 A FWS 10A20F 10 A 5 5 4015 A FWJ 20A14F 7 5 4021 B...

Page 161: ...C 826 W 7 5 5 5 2028 A 286 W 10 7 5 2035 B 354 W 15 11 2047 B 477 W 200V to 240V 20 15 2060 C 609 W European Rated Input Voltage Rated kW Model Number Cube size Power Loss in Watts 4 4011 A 194 W 5 5...

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Page 164: ...Products N50 W13605 Overview Drive Menomonee Falls Wisconsin 53051 800 236 1705 262 252 6999 FAX 262 790 4143 http www elevatordrives com Magnetek Elevator Products Europe 20 Drake Mews Crownhill Milt...

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Magnetek HPV 600, Technical Manual

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