Magnetek GPD 315 User Manual Download

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GPD 315
Technical Manual

MagneTek

Summary of Contents for GPD 315

Page 1: ...GPD 315 Technical Manual Magne Tek ...

Page 2: ...RAMETERS SETTING SETTING n001 1 n002 0 n003 1 n004 2 n005 0 n006 0 n007 0 n008 0 n009 0 n010 0 n011 60 n012 230 n012 460 n013 60 n014 Note 2 n015 Note 2 n016 Note 2 n017 Note 2 n018 0 n019 n020 10 00 n021 or n022 10 0 n023 0 n024 6 00 n025 0 00 n026 0 00 n027 0 00 n028 0 00 n029 0 00 n030 0 00 n031 0 00 n032 6 00 n033 100 n034 0 n036 Note 1 n037 0 n038 8 n039 0 n050 1 1 n051 2 2 n052 3 0 n053 5 5 ...

Page 3: ...ires and connectors while the main input power is turned on CAUTION The GPD 315 leaves the factory with parameters initialized for 2 Wire control when using external Run Stop signals Before using the initialization function of constant n001 know your control wiring configuration 8 Factory 2 Wire Control Initialization Maintained RUN Contact 9 Factory 3 Wire Control Initialization Momentary START S...

Page 4: ...e of the drive matches the voltage of the incoming power Never connect main circuit output terminals T1 T2 and T3 to AC main circuit power supply All parameters have been factory set Do not change their settings unnecessarily Do not perform a HIPOT or withstand voltage test on any part of the GPD 315 Equipment uses semi conductors and is vulnerable to high voltage The Control PCB employs CMOS ICs ...

Page 5: ...Accel Decel S Curve Characteristics 5 3 5 4 Auto Restart 5 4 5 5 Carrier Frequency 5 5 5 6 Critical Frequency Rejection 5 6 5 7 DC Injection Braking 5 7 5 8 Frequency Reference Bias Gain Analog 5 8 5 9 Frequency Reference Upper and Lower Limits 5 9 5 10 Frequency Reference Retention 5 9 5 11 Frequency Reference Selection 5 10 5 12 Jog Reference 5 13 5 13 Local Remote Reference and Sequence Selecti...

Page 6: ... 5 27 V f Pattern 5 38 5 28 PID Control 5 41 6 FAULT DIAGNOSIS AND CORRECTIVE ACTIONS 6 1 6 1 General 6 1 Appendix 1 LISTING OF PARAMETERS A1 1 Appendix 2 SPECIFICATIONS A2 1 Appendix 3 CAPACITY AND CONTROL METHOD RELATED PARAMETERS A3 1 Appendix 4 PERIPHERAL DEVICES A4 1 Appendix 5 GPD 315 DIMENSIONS A5 1 Appendix 6 DYNAMIC BRAKING OPTION A6 1 Index I 1 iv SUBJECT PAGE CONTENTS Continued PARAGRAP...

Page 7: ...invoice Any damages or shortages evident when the equipment is received must be reported immediately to the commercial carrier who transported the equipment Assistance if required is available from your sales representative If the drive will be stored after receiving keep it in its original packaging and store according to storage temperature specifications in Appendix 2 Location of the GPD 315 is...

Page 8: ...t Block Control Circuit Block SW2 2 Analog Input Current Voltage Selector SW2 1 Terminating Resistor for Serial Communication Status Indicator LEDs Digital Operator Speed Pot SW1 Digital Input Type Shorting Bar Remove when DC Reactor is installed Continued 1 3 PHYSICAL INSTALLATION ...

Page 9: ...minal Block Control Circuit Block SW2 2 Analog Input Current Voltage Selector SW2 1 Terminating Resistor for Serial Communication Status Indicator LEDs Digital Operator Speed Pot SW1 Digital Input Type Shorting Bar Remove when DC Reactor is installed Continued 1 3 PHYSICAL INSTALLATION ...

Page 10: ...EED 164 feet 50 meters and motor wiring should be run in a separate conduit from the power wiring If lead length must exceed this distance reduce carrier frequency and consult factory for proper installation procedures Use UL listed closed loop connectors or CSA certified ring connectors sized for the selected wire gauge Install using the correct crimp tool recommended by the connector manufacture...

Page 11: ...the GPD 315 ONLY terminal The other end should be dressed neatly and left unconnected floating See Figure 1 2 Signal leads see above must be separated from control leads main circuit leads L1 R L2 S L3 T T1 U T2 V T3 W and any other power cables to prevent erroneous operation caused by noise interference Lead length should NOT EXCEED 164 feet 50 meters Wire sizes should be determined considering t...

Page 12: ... 30 KHz maximum pulse input FC Frequency reference input common 0 V MA Multi function contact output NO contact Factory Contact capacity MB Multi function contact output NC contact Setting 250 Vac at 1A or below MC Multi function contact output Common is Fault 30 Vdc at 1A or below AM Multi function analog monitor Factory setting is Output frequency 0 10V 0 100 Monitor output 0 to 10V 2 mA maximum...

Page 13: ... NOTE 6 DC REACTOR 1 2 L31 L21 L11 Figure 1 3 Customer Connection Diagram For Isolation Transformers Input Reactors Input RFI Filters DC Reactors Output Reactors and Output RFI FIlters NOTES 1 Connect drive ground terminal or panel to earth ground Always use low impedance paths and connections 2 Mount input and output RFI filters physically as close to the drive as possible on the same panel if po...

Page 14: ...le should be connected to ground at both ends by a short connection again using as much bare metal contact as practical For a more detailed explanation refer to MagneT ek document TD 4077 Installation Guidelines For EMC Directive using MagneT ek AC Drive Products Table 1 4 and Figure 1 4 show the line filter list for ECM standards and the installation wiring of the GPD 315 drive and line filter Ta...

Page 15: ...ble Length max 40cm L2 PE L1 L3 MAINS LOAD FILTER INVERTER L2 PE L1 L3 L1 L3 PE L2 Ground Bands remove any paint Ground Bands remove any paint Metal Plate IM 3 U V W Ground Bonds remove any paint Ground Bonds remove any paint GPD 315 Figure 1 4 Installation of Line Filter and GPD 315 Drive ...

Page 16: ...315 does not include overload 1OL it is a separate item If local code requires separate mechanical overload protection an overload relay should be installed interlocked with the GPD 315 as shown It should be the manual reset type to prevent automatic restart following a motor fault and subsequent contact reclosure after cool down For Canadian installations overload 1OL is to be provided in accorda...

Page 17: ...NCTION CONTACT INPUT MA MB MC RUNNING FAULT FOR DYNAMIC BRAKING See Note 6 FOR DC REACTOR See Note 7 See Note 5 P2 SPEED COINCIDENCE See Note 8 See Note 5 MODBUS COMMUNICATIONS RS485 422 19 2 KBPS MAX See Note 4 See Note 1 1RH MANUAL SPEED 2KΩ 0 10VDC or 4 20mA 1OL See Note 3 1OL See Note 3 1R 2KΩ MULTI STEP SPEED REF 2 JOG REFERENCE MODBUS TERMINAL RESISTANCE 120Ω 0 5W FIG 1 9 Figure 1 5 Standard...

Page 18: ...rately supplied overload relay should be interlocked with the GPD 205 as shown It should be the manual reset type to prevent automatic restart following a motor fault and subsequent contact reclosure after cool down For Canadian installations overload 1OL is to be provided in accordance with the Canadian Electrical Code Part 1 and NEC 4 Customer to connect ground terminal to earth ground 5 If Digi...

Page 19: ...ACT INPUT MA MB MC RUNNING FAULT FOR DYNAMIC BRAKING See Note 6 FOR DC REACTOR See Note 7 See Note 5 P2 SPEED COINCIDENCE See Note 8 See Note 5 MODBUS COMMUNICATIONS RS485 422 19 2 KBPS MAX See Note 4 See Note 1 1RH MANUAL SPEED 2KΩ 0 10VDC or 4 20mA 1OL See Note 3 1OL See Note 3 1R 2KΩ MULTI STEP SPEED REF 2 JOG REFERENCE MODBUS TERMINAL RESISTANCE 120Ω 0 5W FIG 1 10 Figure 1 6 Standard Connectio...

Page 20: ...1 14 ...

Page 21: ... 1 Open Loop Vector Control method should be used for most constant torque applications of the GPD315 With this control method there is excellent starting torque and excellent speed regulation The startup procedure for this control method is slightly more complicated V f Control Use section 2 3 for startup instructions Parameter n002 0 V f control should be used for most variable torque applicatio...

Page 22: ... DSPL Set drive for Open Loop Vector control This is accomplished by setting n002 1 NOTE The GPD 315 is factory set for Open Loop Vector control Press then DATA ENTER V Set motor rated voltage This can be obtained from the nameplate of the motor Press and hold until n012 is displayed on the digital operator V PRGM Then press DATA ENTER Use the keys until the number in the display matches the motor...

Page 23: ...tor rated speed P Number of motor poles Example Slip 1800 1725 4 120 Slip 2 5 Press and hold until n106 is displayed on the digital operator Then press Use the keys until the number in the display matches the motor rated current Then press DATA ENTER V V DATA ENTER V Prepare to test run the drive from the Digital Operator Motor should be disconnected from the load This will set the drive into the ...

Page 24: ...smoothly Motor rotates in correct direction If motor does not rotate in the proper direction stop the motor and remove power from the GPD 315 Switch motor connections T1 U and T2 V at the GPD 315 Motor has no abnormal vibration or noise Acceleration and deceleration are smooth Unit is not overloaded Displayed current does not exceed drive rated current RUN Determine the motor no load current With ...

Page 25: ...s the key four times DSPL This completes the startup Make further programming changes as required Press the key to get out of the programming mode DSPL 1 The number in the display may be different than shown 2 Motor synchronous speed can be calculated using the following formula 120 x motor rated frequency synch speed number of motor poles For 60 Hz Rated Motors Poles Synchronous Speed 2 3600 RPM ...

Page 26: ... Procedure Set the highest parameter access level This will allow all parameters to be viewed and set Press key until the LED is lit on the digital operator PRGM DSPL Set drive for V f control This is accomplished by setting n002 0 Press then DATA ENTER V PRGM PRGM PRGM PRGM PRGM PRGM PRGM Then press DATA ENTER Use the keys to set a 0 in the display V V Press DATA ENTER Press DATA ENTER Press four...

Page 27: ...n press DATA ENTER V V DATA ENTER V Set the V f pattern Parameters n011 through n017 set the V f pattern Table 5 4 in section 5 27 lists recommended V f patterns The numbers in parentheses shown in the example below are for a 460V 60 Hz variable torque application fan or pump Set Parameter n011 Maximum output frequency 60 0 Hz Press and hold until n011 is displayed on the digital operator V PRGM P...

Page 28: ...ATA ENTER V Set Parameter n013 Frequency at max voltage point motor rated frequency 60 0 Hz Press then DATA ENTER V PRGM PRGM PRGM PRGM PRGM PRGM PRGM PRGM PRGM 1 Then press DATA ENTER Use the keys until the desired number is in the display V V Then press DATA ENTER Use the keys until the desired number is in the display V V Then press DATA ENTER Use the keys until the desired number is in the dis...

Page 29: ...8 4 V Press then DATA ENTER V Set Parameter n016 Frequency Minimum 1 5 Hz Press then DATA ENTER V PRGM PRGM PRGM PRGM PRGM PRGM PRGM PRGM PRGM 1 1 1 1 1 1 Then press DATA ENTER Use the keys until the desired number is in the display V V Then press DATA ENTER Use the keys until the desired number is in the display V V Then press DATA ENTER Use the keys until the desired number is in the display V V...

Page 30: ...ns T1 U and T2 V at the GPD 315 to change direction Motor has no abnormal vibration or noise Acceleration and deceleration are smooth Unit is not overloaded Displayed current does not exceed drive rated current Press the key STOP RESET RUN This completes the startup Make further programming changes as required 1 The number in the display may be different than shown Prepare to test run the drive fr...

Page 31: ...ING PRECAUTIONS Before applying a RUN command to the GPD 315 verify that the motor is stopped NEVER use a motor whose full load amps exceeds the GPD 315 rating When starting and stopping the motor use the operation signals RUN STOP FWD REV NOT a magnetic contactor on the power supply side Run the motor under load with control by the Digital Operator using the same procedure as for the Initial Star...

Page 32: ...3 2 ...

Page 33: ... and keys on the Digital Operator are described in Figure 4 1 4 1 GENERAL 4 2 DIGITAL OPERATOR Section 4 DIGITAL OPERATOR MIN MAX STOP RESET DATA ENTER FREF FOUT IOUT MNTR F R LO RE PRGM DSPL Digital Operator Potentiometer Pot Display section Data display section Function LED s Press to switch between function LED s RUN DIGITAL OPERATOR JVOP 140 Press to stop the motor or reset a drive fault Statu...

Page 34: ...cessible during run command See section 4 4 for complete listing of all monitor parameters FWD REV Run Selection Sets the rotation direction of the motor when a Run command is given by the Digital Operator keypad Display of For forward run rEu reverse run Local Remote Selection This toggles between the Local Digital Operator and Remote set by parameters n003 n004 modes of operation This affects bo...

Page 35: ...nly parameters is selected CONSTANT DISPLAY Un MONITORED ITEM EXAMPLE 01 Frequency reference Hz 60 0 02 Output frequency Hz 60 0 03 Output current A 12 5 04 AC output voltage V 230 05 DC Bus voltage VPN 325 06 Input terminal status IIIIIIII 1 07 Drive status IIIIIIII 2 08 Motor Torque 72 Open loop vector only 09 Fault record last record faults 3 oC 10 Software number 0010 XXXX PARAMETER DISPLAY U ...

Page 36: ... in ascending order of fault occurrence Example n 4 digit numbers n Order of fault 1 to 4 Fault description is displayed if there is no fault Refer to section 6 for details of fault Viewing fault record Press the or key to examine the complete fault record Clearing fault record Set parameter n001 to 6 to clear the fault record Display returns to n001 after completion of 6 setting Note Parameter in...

Page 37: ...at Stop 5 7 n089 n090 SPEED CONTROL Frequency Reference Upper Lower Limits 5 9 n033 n034 Jog Reference 5 12 n032 n050 n056 Frequency Reference Selection 5 11 n004 Multi step Speed Setting 5 11 n004 n024 n031 n050 n056 n120 n127 Up Down Frequency Setting 5 18E n050 n056 Modbus Control 5 14 n003 n004 n151 n157 REVERSE Reverse Run Disabled Table A1 1 n006 Critical Frequency Rejection 5 6 n083 n086 Ca...

Page 38: ...ulti function parameters n050 thru n056 one of the multi function input terminals S2 thru S7 becomes a time selection input When the input terminal i e external contact is open Time 1 n019 n020 is selected When the input terminal is closed Time 2 n021 n022 is selected C n018 Accel Decel Time Setting Unit Factory setting 0 Range 0 0 1 seconds 1 0 01 seconds In addition to determining the setting re...

Page 39: ...ollowing figure shows FWD REV switching and acceleration deceleration to a stop with S curve active RUN FREQ COMMAND 0 TIME S Curve Characteristics Time TSC OUTPUT FREQUENCY Accel ramp per selected Accel Time n019 or n021 5 3 ACCEL DECEL S CURVE CHARACTERISTICS FORWARD RUN COMMAND S CURVE CHARACTERISTIC MIN OUTPUT FREQUENCY n016 DC INJECTION TIME AT STOP n090 DECELERATION DECELERATION REVERSE RUN ...

Page 40: ...mber of reset attempts set in this parameter up to the maximum of 10 When set to 0 no auto restarts will be attempted The following faults can be automatically reset oC Overcurrent ou Overvoltage OV The number of restart attempts available will be reset to the n082 setting when 1 10 minutes has elapsed without a fault occurring 2 The RESET key or external Fault Reset push button is pressed 3 Power...

Page 41: ...en output frequency and carrier frequency is determined from the set value of n080 a For constant carrier frequency set to 1 2 3 4 b For synchronous mode set n080 to 7 8 or 9 These setting values establish carrier frequencies of 12f 24f or 36f respectively FcMAX CARRIER FREQUENCY SLOPE FcMIN 0 F1 F2 OUTPUT FREQUENCY 5 5 CARRIER FREQUENCY Carrier frequency should be decreased as the distance betwee...

Page 42: ...rohibited frequency point The factory setting is 1 00 which establishes a deadband of 1 00 Hz EXAMPLE Vibration encountered between 30 0 and 36 0 Hz SOLUTION Set n083 to 33 0 This is the center of the problem frequency band Set n086 to 3 0 This will cause the GPD Drive to reject all frequency command values between 30 0 and 36 0 Hz A frequency command in the deadband will be converted to the botto...

Page 43: ...d is received the GPD 315 controls motor deceleration according to the Decel Time setting until output frequency reaches the DC injection braking start frequency or Minimum Frequency n016 Then the GPD Drive output is turned off and DC injection current is applied to the motor The effective DC injection time and current should be set to provide adequate stopping without excessive motor heating The ...

Page 44: ...ency Reference Gain Factory setting 100 Range 0 to 255 Sets the auto speed frequency command gain in increments of 1 n061 Analog Frequency Reference Bias Factory setting 0 Range 100 to 100 10V FREQ REF INPUT V FREQ REF BIAS Ð 0V 100 0 100 BIAS 5 8 FREQUENCY REFERENCE BIAS GAIN ANALOG For inverse acting frequency reference 1 Begin with n060 n061 settings as shown below 2 Fine tune as indicated abov...

Page 45: ... upper and lower limit points EXAMPLE n011 60 Hz 100 n033 80 48Hz Max speed n034 10 6Hz Min speed NOTE n033 must be set to a higher value than n034 100 n033 80 OUTPUT FREQ n034 10 2 5 t 5 9 FREQUENCY REFERENCE UPPER LOWER LIMITS n100 Up Down Hold Memory Factory setting 0 Range 0 or 1 Used with the Up Down command To retain the held frequency reference when a stop command is issued or when power is...

Page 46: ... from the GPD 315 before SW2 can be set B Frequency Reference via Digital Presets In order to set the GPD Drive so the frequency reference comes from the digital presets the following parameters need to be set Depending upon how many preset references are required determines the actual settings of n050 thru n056 Several examples are listed below PARAMETER SETTING DESCRIPTION n024 User thru Set Eig...

Page 47: ... Example 2 Eight preset references Programming n054 6 n055 7 and n056 8 DIGITAL PRESET S7 S6 S5 Selectable Reference 2 Open Open Open n025 Open Open Closed n026 Open Closed Open n027 Open Closed Closed n028 Closed Open Open n029 Closed Open Closed n030 Closed Closed Open n031 Closed Closed Closed 5 11 FREQUENCY REFERENCE SELECTION Example 1 Four preset references Programming n054 6 and n055 7 DIGI...

Page 48: ...n149 Pulse Train Input Scaling Factory Setting 2500 Range 100 to 3000 x 10 Hz This parameter scales the incoming frequency on terminal RP by using the following equation Frequency reference Pulse Source Frequency n011 n149 10 E Frequency Reference via Serial Communications See paragraph 5 14 FC RP GPD Drive Pulse Source PARAMETER SETTING DESCRIPTION n004 5 Sets reference source as a pulse train at...

Page 49: ...ll ramp to the output level set by this parameter When an external Jog signal is present it will override the existing operation mode and the GPD Drive will ramp to the level set by this parameter EXAMPLE OPERATION BY REMOTE SIGNAL INPUT RUN JOG Also see descriptions of MULTI FUNCTION INPUT TERMINALS paragraph 5 18 5 12 JOG REFERENCE FREQ CMD n032 JOG REF 0 FREQ CMD n032 JOG REF 0 Or FWD RUN Term ...

Page 50: ...thru n056 is set to a data of 1 Run Reverse n050 thru n056 is set to a data of 2 1 3 Wire control Parameter n052 needs to be set to a data of 0 Run is controlled by a momentary closure on terminal S1 Stop is controlled by a momentary open on terminal S2 Forward Reverse is controlled by terminal S3 2 Run and stop is controlled by serial communications STOP RESET RUN SETTING DESCRIPTION 0 Frequency ...

Page 51: ... when the frequency reference is controlled by a digital preset n024 SETTING DESCRIPTION 0 Frequency reference is controlled by the digital operator potentiometer 1 Frequency reference is controlled by a digital preset speed n024 and is affected by n009 SETTING DESCRIPTION 0 key must be pressed in order for the drive to accept the frequency reference 1 key does not have to be pressed The GPD 315 d...

Page 52: ... 422 Synchronization Asynchronous Transmission parameters Baud rate Selectable from 2400 4800 9600 19 200 BPS n154 Data length Fixed to 8 bits Parity Parity no parity even odd selectable n155 Stop bit Fixed to 1 bit Protocol MODBUS Maximum number to units to be connected 31 units B Setting up the MODBUS Terminals S S R and R are used for modbus communications A terminating resistor can be enabled ...

Page 53: ... serial communications link set this to a data of 6 n050 thru n056 Multi function Inputs Data 18 Serial communication Term S2 S6 Digital Operator Selects operation by serial communication or by external terminal If the status of this command input is changed while the drive is running the selection is ignored until the next time the drive is stopped Open Run according to the setting of Operation M...

Page 54: ... units of 0 1 is selected the value is also rounded off n153 Modbus Slave Address Factory setting 0 Range 0 to 31 Each slave GPD Drive on the same transmission line must be given a unique address n154 Modbus Baud Rate Factory setting 2 Range 0 to 3 Selects the baud rate as indicated by the following table Setting Baud Rate BPS 0 2400 1 4800 2 9600 3 19 200 n155 Modbus Parity Selection Factory sett...

Page 55: ... applied to the GPD Drive set parameter n056 35 2 Remove power from the GPD Drive and wait for the charge light to go off 3 Disconnect all wiring terminals R R S S S7 4 Install the following wires connect S to R connect S to R connect S7 to SC 5 Apply power to the GPD Drive If the GPD Drive displays a normal frequency reference the loop test was successful If the GPD Drive displays CE on the digit...

Page 56: ...15 will continue to operate during a momentary power loss of up to 80 but if the loss exceeds the identified time period the GPD 315 will stop 5 16 MOMENTARY POWER LOSS RIDE THRU 5 15 MISCELLANEOUS PROTECTIVE FUNCTIONS n066 Multi function Analog Output Factory setting 0 The monitor output provides a 0 10 Vdc signal proportional to either output frequency or output current between terminals AM AC 0...

Page 57: ...er the enter key is pressed A parameter set failure Err will occur if any of the following conditions are detected Two parameters contain the same value n050 thru n056 Both the Accel Decel Hold data 16 and the Up Down data 34 functions have been selected Table 5 2 lists the possible data setting values and their descriptions for these parameters S1 External Contacts External wiring for PNP inputs ...

Page 58: ...l base block See paragraphs 5 18B 5 18C N C contact input 14 Speed Search 1 Closed Speed Search operation from maximum frequency See paragraph 5 18D 15 Speed Search 2 Closed Speed Search operation from set frequency See paragraph 5 18D 16 Accel Decel Hold See paragraph 5 18F 17 Remote Local selection See paragraph 5 18A GPD Drive operation reference Open Operates according to setting of n003 n004 ...

Page 59: ...te cannot be adjusted from the digital operator B Data 12 External Base Block by N O Contact When either the Forward Run command or Reverse Run command is present and the external Base Block command is applied i e contact closed coast stop is accom plished after a 20 msec delay while the frequency command is maintained When the Base Block command is removed the drive will recover in a manner simil...

Page 60: ... IMPORTANT Set values 14 and 15 CANNOT be selected in combination When 14 is set the speed search begins with the maximum frequency When 15 is set the speed search begins with the frequency command command that has been set after the search command was received RUN SIGNAL SPEED SEARCH MAX FREQ OR FREQ REF WHEN SPEED SEARCH IS INPUTTED OUTPUT FREQUENCY VOLTAGE AT SPEED SEARCH OUTPUT VOLTAGE MIN BAS...

Page 61: ...x x n033 Freq Ref Upper Limit 100 5 Lower limit speed is from n034 Frequency Reference Lower Limit 6 See section 5 10 for information on the Up Down hold memory EXAMPLE n056 Data 34 Up Down function GPD DRIVE S6 UP S7 DOWN SC 0V UP o o DOWN o o INPUT SIGNAL Term S5 Term S6 FUNCTION UP DOWN Open Open HOLD Closed Open UP Frequency command approaches frequency command upper limit Open Closed DOWN Fre...

Page 62: ...he multifunction input parameters n050 thru n057 one of the multi function input terminals S1 thru S7 becomes a HOLD command input As long as the HOLD command is present accel and decel are in a prohibit state and the output speed is held at the level it was at the time the HOLD command was input When the HOLD command is removed while the system is still in Run condition accel or decel will again ...

Page 63: ...ORTANT If an open collector output is applied to a DC relay the relay MUST be diode protected as shown in the recommended configuration below 5 19 MULTI FUNCTION OUTPUT TERMINALS Term MA MB MC P1 P2 PC P1 P2 PC GPD DRIVE o o MULTI FUNCTION CONTACT OUTPUT 250Vac 1A OR LESS 30Vdc 1A OR LESS FACTORY SETTING IS FOR SIGNAL DURING OPERATION MULTI FUNCTION OPEN COLLECTOR OUTPUTS 48Vdc AT 50mA MAX Recomme...

Page 64: ...rque detected N O contact See paragraph 5 20 7 Overtorque detection Open Overtorque detected N C contact See paragraph 5 20 10 Alarm minor fault Closed Alarm condition is present 11 During coast to stop Closed GPD Drive output base block is active motor is coasting 12 Local Remote Open Frequency and Run Command by ext input Closed Frequency and Run Command by Digital Operator 13 Operation ready Cl...

Page 65: ...act will close dependent upon the data programmed into n057 n058 or n059 See the appropriate figure below for operation A Speed at Set Frequency B Frequency Detection Low setting n057 n058 or n059 2 setting n057 n058 or n059 4 C Frequency Detection High setting n057 n058 or n059 5 5 19 MULTI FUNCTION OUTPUT TERMINALS FREQUENCY AGREED SIGNAL OUTPUT FREQUENCY ON Frequency Reference DETECTION WIDTH 2...

Page 66: ...For continuous operation after overtorque detection set to 1 or 3 During detection the Digital Operator displays and oL3 alarm blinking To stop the drive at an overtorque detection fault set to 2 or 4 At detection the Digital Operator displays an oL3 fault To output an overtorque detection signal set output terminal function selection n057 n058 or n059 to 6 or 7 B n098 Overtorque Detection Level F...

Page 67: ...MPLE OF OVERTORQUE DETECTION n096 setting 2 Overtorque enabled only at set frequency coast to stop n057 setting 6 Output contact programmed for overtorque detection n096 setting 110 Level at which overtorque is sensed n099 setting 1 0 s Time delay before overtorque event occurs Detection level n098 Detection 110 time OUTPUT 100 n099 CURRENT TORQUE 0 100 Coast MOTOR stop SPEED 0 RUN SIGNAL FAULT SI...

Page 68: ...to 3 for operation 8 Factory 2 Wire Control Initialization Maintained RUN Contact 9 Factory 3 Wire Control Initialization Momentary START STOP Contact Entering either Initialization code resets all parameters to factory settings and automatically returns n001 setting to 1 If the GPD Drive is connected for 3 Wire control and this parameter is set to 8 2 Wire Control Initialization the motor may run...

Page 69: ...urrent 100 n106 n111 n036 n110 n036 100 Slip Compensation Equation 5 22 SLIP COMPENSATION V f 46 35 Hz actual output 1 35 H frequency boost corresponding voltage boost 45 Hz command n110 Motor No Load Current Factory setting See Table A3 1 Range 0 to 99 Motor no load current n110 is set as a percentage of motor full load current n036 It is used as shown in the slip compensation equation n112 Slip ...

Page 70: ...t in n093 acceleration resumes In the constant horsepower region actual output frequency max voltage frequency n013 the stall prevention level during acceleration is changed by the following formula Stall prevention level during Stall prevention level during accel x Max voltage frequency accel constant horsepower Actual output frequency 5 23 STALL PREVENTION TIME FREQUENCY SET DECEL TIME Controls ...

Page 71: ...ing is applied immediately before stop If the decel time is too short or the load inertia is too large an overvoltage OV fault may occur on a stop command the decel time must be increased B Data 1 Coast to Stop Upon removal of the FWD REV Run command the motor coasts to rest 5 24 STOPPING METHOD Output Frequency Run Command ON OFF Decel Time 1 n020 Min Output Frequency Frequency at DC Injection Br...

Page 72: ...hermal overload relay The electronic thermal overload function monitors motor temperature based on drive output current and time to protect the motor from overheating When the electronic thermal overload trips an oL1 error occurs shutting OFF the drive output and preventing excessive overheating of the motor When operating with one drive connected to only one motor an external thermal relay is not...

Page 73: ... Torque Compensation Iron Loss Factory setting See Table A3 1 Range 0 0 to 6550 W n0109 Torque Boost Factory setting 150 Range 0 250 This parameter functions similarly to n103 but is only effective when the GPD Drive is in the Open Loop vector control method Except for the most demanding of high starting torque applications the factory settings of these parameters will be adequate The factory sett...

Page 74: ...e of motor rated below GPD Drive max output 3 Voltages shown are for 230V motors for other motor voltages multiply all voltage V values by Vmtr 230 i e for a 460V motor multiply by 460 230 2 Max Starting Load n011 n012 n013 n014 n015 n016 n017 Freq Torque Type1 Hz V 3 Hz Hz V 3 Hz V 3 50 Normal VT 50 230 50 25 0 40 2 1 3 9 2 50 High2 VT 50 230 50 25 0 57 5 1 3 11 5 60 Normal VT 60 230 60 30 0 40 2...

Page 75: ...h a V f pattern with a straight line from Fmin to FA set FB Fmin The setting of VC is then disregarded and does not affect the V f pattern IMPORTANT The V f parameter settings are checked each time the ENTER key is pressed while programming the V f parameters A parameter set value failure Err will occur if any part of the following relationships among n011 thru n017 is not TRUE a Fmax FA FB Fmin b...

Page 76: ...5 40 PID Block Diagram ...

Page 77: ... Range each 0 0 to 400 0 Hz The frequency reference becomes the PID setpoint C Feedback Signal Selection n164 PID Feedback Selection Factory setting 0 Range 0 to 5 Set SW2 2 to I ON SW2 consists of two separate slide switches and can be found just above the upper row of control circuit terminals The switch towards the bottom labeled 2 connects a 250Ω resistor from terminal FR to FC when set to the...

Page 78: ...0 to 25 0 This parameter is a multiplier in the output of the PID controller Increasing this parameter will make the PID controller more responsive Be careful not to increase this parameter too much or the drive system will become unstable n133 PID Offset Adjustment 1 Factory setting 0 0 Range 100 00 to 100 0 This parameter will add a fixed percentage to the PID output It can be used to tune out s...

Page 79: ...ing multi function input terminal S1 thru S6 will disable the PID control At the same time the PID setpoint will become the output frequency and the PID s integrator will reset to zero n050 thru n056 Multi function Inputs Data 24 PID Integral Reset Term S1 thru S6 By programming data 24 into one of the multi function input parameters n050 thru n056 the corresponding multi function input terminal S...

Page 80: ...5 44 ...

Page 81: ...on Causes and Operator ALARM Red Status Corrective Actions UV Main circuit low voltage Check the following Main circuit DC voltage Power supply voltage drops below the low voltage Main circuit power detection level while the supply wiring is drive output is OFF connected 230V Stops at main circuit Terminal screws are DC voltage below securely tightened Blinking approx 200V 160V for single phase 46...

Page 82: ...s 150 of drive rated current Warning parameter n036 only OPE4 Upper lower limit Fault of frequency contacts reference is reversed do not parameters n033 change n034 state OPE5 parameters n083 to n085 OPE9 Carrier frequency setting is incorrect parameter n080 OL 3 Overtorque Reduce the load and detection increase the accel decel Motor current exceeded time the preset value in Blinking parameter n09...

Page 83: ... simultaneously input for over 500ms the drive stops according Warning to parameter n005 only STP Operator function Open FWD REV Fault stop command of control contacts circuit terminals do not is pressed change during running by the state control circuit terminals FWD REV command The drive stops according Blinking to parameter n005 STP Emergency stop Check the external circuit Drive receives emerg...

Page 84: ...vervoltage elevator etc shut OFF detection level because and motor of excessive regenerative ï coasts to energy from the motor Increase decel time a stop Detection level Connect optional dynamic 230V Stops at main circuit braking resistor DC voltage below approx 410V 460V Stops at main circuit DC voltage approx 820V or more UV1 Main circuit low Reduction of input voltage power supply voltage Main ...

Page 85: ...otection operates by parameters n011 to n017 Output is built in electronic thermal Set the motor rated shut OFF overload relay current shown on the and motor nameplate in parameter coasts to n036 a stop OL2 Drive overload Check the load size or Drive overload V f pattern setting protection operates by parameters n011 to n017 built in electronic thermal Check the drive overload relay capacity OL3 O...

Page 86: ...sts to EF6 External fault input a stop command from control circuit terminal S6 EF7 External fault input command from control circuit terminal S7 CPF 00 Cycle power after checking Drive cannot the digital operator is communicate with the digital securely mounted operator for 5 sec or If the fault remains more when power is replace the digital operator turned ON or drive CPF 01 Cycle power after ch...

Page 87: ...gital operator a stop or drive OPR Operator Cycle power connecting fault If the fault remains replace the drive CE MODBUS Check the communication communications fault devices or communication signals STP Emergency stop Check the external circuit The drive stops sequence according to parameter n005 after receiving the emergency stop fault signal Stops according to Insufficient power Check the follo...

Page 88: ...be monitored U 05 DC voltage V Main circuit DC voltage can be monitored U 06 Input terminal status Input terminal status can be monitored U 07 Output terminal status Output terminal status can be monitored Torque monitor The amount of output torque can be monitored U 08 When V f control mode is selected is displayed U 09 Fault history Last four fault history is displayed last 4 faults see paragrap...

Page 89: ...o 10V 3 Current Reference 4 to 20 mA n004 Reference Selection 4 Current Reference 0 to 20 mA 5 Pulse Train Reference 1 2 5 13 6 Serial Communications Modbus 7 Multi Function Analog Input 0 to 10V 8 Multi Function Analog Input 4 to 20 mA 9 Option Card n005 Stop Method 0 Ramp to stop 1 0 5 24 1 Coast to stop n006 Reverse Prohibit 0 Reverse Run enabled 1 0 1 Reverse Run disabled 0 STOP key is effecti...

Page 90: ...ncy Reference 5 or 0 00 5 11 n029 Frequency Reference 6 0 1 Hz 0 00 n030 Frequency Reference 7 100 Hz 0 00 n031 Frequency Reference 8 0 00 n032 Jog Frequency Reference 6 00 5 12 n033 Frequency Reference Upper 0 to 110 1 100 Limit 5 9 n034 Frequency Reference Lower 0 to 110 1 0 Limit 0 0 01 Hz less than 100 Hz 0 1 Hz n035 Digital Operator 1 0 1 1 0 Display Mode 2 39 rpm 40 3999 custom 0 0 to 49 5 n...

Page 91: ...l S7 22 Fast Stop Alarm N C 10 23 PID control off 24 I value reset PID 25 I value hold PID 34 Up Down command 35 Loop Test can only be set in n056 0 Fault Multi Function Output 1 During running 1 0 n057 Selection 1 2 Speed Agree Terminals MA MB MC 3 Zero Speed 4 Frequency detection 1 5 Frequency detection 2 6 Overtorque detection N O Multi Function Output 7 Overtorque detection N C 1 1 5 19 n058 S...

Page 92: ...gnal Selection 1 4 20 mA n079 Multi Function Analog Input 0 to 50 1 10 Bias Setting n080 Carrier Frequency 1 to 4 x 2 5 kHz 1 4 5 5 7 to 9 synchronous 0 Not Provided 1 Continuous operation after power n081 Momentary Power Loss recovery within 2 sec Ride through Method 2 Continuous operation after power 1 0 5 16 recovery within control logic time no fault output n082 Number of auto restarts 0 to 10...

Page 93: ... Hz Note 1 5 22 n107 Motor Line to line 0 001 ohm Resistance 0 000 to 65 50 Note 1 2 4A n108 Motor Leakage 0 01 mH Inductance 0 00 to 655 0 or 0 1 mH Note 1 n109 Torque Boost 1 O L V Only 0 to 250 150 5 26 n110 Motor No load Current 0 to 99 1 Note 1 2 4A n111 Slip Compensation Gain 0 0 to 2 5 0 1 Note 2 n112 Slip Compensation Primary 0 0 to 25 5 0 1 sec Note 2 5 22 Delay Time n113 Slip Compensatio...

Page 94: ...o 100 1 0 n138 Feedback Loss Detection Time 0 0 to 25 5 0 1 s 1 0 0 Energy saving disabled n139 Energy Saving Selection 1 Energy saving enabled 1 0 V f control mode Note Energy saving becomes enabled by V f control mode n140 Energy Saving Gain K2 0 00 to 6550 0 1 or 1 Note 1 n141 Energy Saving Voltage 0 to 120 1 50 Lower Limit at 60 Hz n142 Energy Saving Voltage 0 to 25 1 12 Lower Limit at 6 Hz n1...

Page 95: ...ID Output Gain 0 0 to 25 0 0 1 1 0 0 Terminal FR Voltage 0 10V 1 Terminal FR Current 4 20mA 2 Terminal FR Current 0 20mA n164 PID Feedback Selection 3 Multi Function Analog Input 1 0 5 28 Voltage 0 10V 4 Multi Function Analog Input Current 4 20mA 5 Pulse input n175 Reduce Carrier 0 Disabled at low speed selection 1 Carrier Frequency reduced to 2 5kHz 1 0 when Fout 5Hz Iout 110 rdy READY status rdy...

Page 96: ...A1 8 ...

Page 97: ...ency Hz 400 Hz programmable Rated Input Voltage and three phase 380 to 460 V 50 60 Hz Frequency Allowable voltage fluctuation 15 to 10 Allowable frequency fluctuation 5 SECTION B All GPD 315s Control method Sine wave PWM V f Control or Open Loop Vector Frequency control range 0 1 to 400 Hz Frequency accuracy Digital command 0 01 14 to 122 F 10 to 50 C temperature change Analog command 0 5 77 F 18 ...

Page 98: ...NO NC contact input speed search command accel decel hold command LOCAL REMOTE selection communication control circuit terminal selection emergency stop fault emergency stop alarm Following output signals are selectable 1 NO NC contact output 2 photo coupler outputs Fault running zero speed at frequency frequency detection Multi function output output frequency or set value during overtorque detec...

Page 99: ... 6 43 9 1 3 0 111 2 65 30 MVB001 0 6 3 4 2 5 41 97 224 3 73 MVB002 1 0 4 0 2 7 19 08 168 8 63 MVB003 1 6 6 1 2 6 11 22 80 76 52 MVB005 3 1 11 0 2 5 5 044 53 25 45 MVB006 4 2 11 7 3 0 3 244 40 03 35 MVB009 7 0 19 3 3 2 1 514 24 84 33 MVB015 9 8 28 8 1 5 0 797 16 87 26 MVB018 13 3 43 9 1 3 0 443 10 59 30 Table A3 1 Parameters Related to GPD 315 Capacity V f Control Mode Open Loop Vector Parameter De...

Page 100: ...A3 2 ...

Page 101: ... interrupter Select a ground fault interrupter not affected by high frequencies To prevent malfunctions the current should be 200mA or more and the operating time 0 1 second or more AC and DC reactor Install a reactor to connect to a power supply transformer of large capacity 600 kVA or more or to improve the power factor on the power supply side Noise filter Use a noise filter exclusively for the...

Page 102: ...A4 2 ...

Page 103: ...1 8 1 4 1 2 3 4 1 1 2 3 4 1 2 3 MVA001 MVA002 MVA003 MVA005 MVB001 MVB002 MVB003 MVB005 1 54 1 54 2 20 2 65 2 65 2 65 3 75 3 75 2 68 4 25 2 99 2 99 4 25 5 04 3 62 4 33 5 51 6 14 2 20 2 20 2 20 2 20 3 78 3 78 3 78 3 78 13 0 18 0 28 1 45 1 23 1 30 1 54 9 75 7 Rated Input W H D 460V 230V 5 83 4 65 H1 W1 Heat loss Watts ...

Page 104: ... 51 5 16 5 51 5 63 5 63 3 78 3 78 5 04 5 04 72 8 94 8 149 1 117 9 Rated Input H W1 D 230V 460V W Weight Lbs Heat loss Watts 5 83 4 65 H1 Drive Model No Dimensions in Inches Horse Power 7 5 10 7 5 10 MVA011 MVA017 MVA015 MVB018 10 14 10 58 7 09 6 70 6 46 249 8 318 1 256 5 308 9 Rated Input H W1 D 230V 460V W Weight Lbs Heat loss Watts 10 24 9 61 H1 ...

Page 105: ...l control circuitry is necessary to ensure that dynamic brake resistor overheating is communicated to the drive as a fault condition Appendix 6 DYNAMIC BRAKING OPTION GPD 315 MagneTek DB Components Drive Braking Resistor 3 Duty Braking Resistor 10 Duty Model Hp Part No Qty Reqd Part No Qty Reqd MVA001 1 8 50185531 1 N A MVA002 1 4 50185531 1 N A MVA003 1 2 50185430 1 5P41 0825 1 MVA005 1 50185430 ...

Page 106: ...al power to the drive 2 Open the GPD 315 s terminal covers 3 Verify that voltage has been disconnected by using a voltmeter to check for voltage at the incoming power terminals L1 R L2 S and L3 T Braking Resistor 3 Duty Cycle Installation Note The 3 duty cycle Braking Resistor is supplied with 6 inch leads 1 Mount the Braking Resistor along with an overload or thermostat in a suitable metal enclos...

Page 107: ...contacts connected to the Drive 2 Factory default is terminal S3 programmed for external fault N O contact input 2 wire control If S3 has been reprogrammed to another function one of the other multi function terminals must be programmed for external fault N O contact input For 3 wire control connect to one of the other multi function input terminals and program that terminal for external fault N O...

Page 108: ... its terminal block Connect the Braking Resistor Unit to the drive and external control circuit according to the following table and Figure A6 2 Terminals B P B1 B2 1 2 S3 SC Lead Size AWG 12 10 18 14 Lead Type 600V ethylene propylene rubber insulated or equivalent Terminal Screw M4 resistor end Power leads for the Braking Resistor Unit generate high levels of electrical noise therefore signal lea...

Page 109: ... 2 Factory default is terminal S3 programmed for external fault N O contact input 2 wire control If S3 has been reprogrammed to another function one of the other multi function terminals must be programmed for external fault N O contact input For 3 wire control connect to one of the other multi function input terminals and program that terminal for external fault N O contact input POWER ON POWER O...

Page 110: ...A6 6 ...

Page 111: ...ics see Troubleshooting Digital operator 4 1 Dimensions A5 1 A5 2 DSPL key 4 1 Dynamic braking option A6 1 E EMC Directive European Conformance to 1 9 Enclosure A2 2 Environment 1 1 A2 2 External base block 5 24 F F R LED 4 2 Fault displays 6 4 Fault history 5 33 A1 5 Faults Restart attempts 5 4 FOUT LED 4 2 FREF LED 4 2 Frequency Detection 5 30 Max output A2 1 Output FOUT 4 2 Output monitor 4 4 F...

Page 112: ...oad 3 1 Operation mode 5 14 Operator display 4 1 Options see Peripheral Devices or Dynamic Braking Outputs Analog 5 20 Contact 5 28 Multi function 5 28 Open collector 5 28 Overtorque detection 5 31 P Parameters Capacity and control method related A3 1 Listing of A1 1 Reset initialize 5 33 Peripheral devices AC and DC reactor A4 1 Ground fault interrupter A4 1 Magnetic contactor A4 1 Molded case ci...

Page 113: ...minals Functions 1 4 1 6 Screw sizes 1 3 Thermal overload protection 5 37 Torque boost open loop vector 5 39 Torque compensation gain V F control 5 39 Torque detection 5 31 Troubleshooting 6 1 U Up down function 5 26 V V f pattern 5 40 V f startup procedure 2 6 Voltage DC bus monitor 4 4 DC bus stall prev 5 35 Max output A2 1 Output monitor 4 4 V f parameters 5 41 W Weight A5 1 A5 2 Wiring 2 Wire ...

Page 114: ......

Page 115: ...__________________________________________________ ADDRESS _______________________________________________________________________ CITY ___________________________________________________________________________ STATE ________________________________ ZIP ___________________________________ PHONE ________________________________ FAX ___________________________________ Manual TM 4315 FS TO MagneTek ...

Page 116: ......

Page 117: ...over all the issues of concern to product users application theory of operation troubleshooting and repair adjustment and startup operation programming network communication and optimizing the functions of MagneT ek drives We work hard to make all of our products user friendly and our owner manuals easy to use In spite of that the simple fact is that you will learn better and faster in a class env...

Page 118: ...__________________________________________________________________ City _____________________________________State____________Zip______________________ Phone ____________________________________________________________________________ Fax _______________________________________________________________________________ MagneTek Representative if known ________________________________________________...

Page 119: ...Tek Inc Modbus Plus and ModConnect are trademarks of Modicon Inc MagneTek Drives and Systems 16555 West Ryerson Road New Berlin WI 53151 800 541 0939 414 782 0200 FAX 414 782 3418 http www magnetekdrives com http www magnetek com TM 4315 1998 MagneTek Inc 3 99 Magne Tek GPD 315 ...

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