MacDon R116 Unloading And Assembly Instructions Download Page 6

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214713

Revision A

4.8.3 Installing Hydraulic Lines and Hoses........................................................................................... 81

4.8.4 Installing Electrical Components................................................................................................. 84

4.8.5 Installing Cover ......................................................................................................................... 87

4.9

Installing Options ............................................................................................................................... 88

4.9.1 Installing Hydraulic Center-Link (Optional) .................................................................................. 88

4.9.2 Installing Tall Crop Divider (Optional) .......................................................................................... 88

4.10

Installing Road Friendly Transport

™

Wheels ....................................................................................... 89

Chapter 5: Setting up the Tractor ..................................................................................................... 91

5.1

Adjusting the Drawbar ........................................................................................................................ 91

5.2

Installing Drawbar Hitch Adapter ......................................................................................................... 92

5.3

Attaching Disc Mower to the Tractor .................................................................................................... 93

5.3.1 Attaching with Drawbar Hitch ..................................................................................................... 93

5.3.2 Attaching with Two-Point Hitch ................................................................................................... 95

5.3.3 Connecting Hydraulics............................................................................................................... 98

5.3.4 Connecting Electrical Wiring Harness ......................................................................................... 99

5.4

Installing Field Wheels...................................................................................................................... 100

5.5

Priming the Hitch Swing Cylinder....................................................................................................... 102

5.6

Setting up Forming Shields ............................................................................................................... 104

5.6.1 Setting up Forming Shields for Finger Conditioner ..................................................................... 104

5.6.2 Setting up Forming Shields for Roll Conditioner ......................................................................... 109

5.7

Unpacking Curtains.......................................................................................................................... 110

5.8

Discharge Shield (No Conditioner) .................................................................................................... 112

5.8.1 Removing Discharge Shield (No Conditioner)............................................................................ 112

5.8.2 Installing Discharge Shield (No Conditioner).............................................................................. 114

5.9

Removing Disc Mower from Shipping Pallet (No Transport Installed).................................................... 116

5.10

Removing Disc Mower from Shipping Pallet (Transport Installed)....................................................... 117

Chapter 6: Lubricating the Disc Mower ........................................................................................ 119

6.1

Opening Driveshields ....................................................................................................................... 119

6.2

Lubrication Points ............................................................................................................................ 121

6.3

Closing Driveshields......................................................................................................................... 126

Chapter 7: Performing Predelivery Checks .................................................................................127

7.1

Checking Wheel Bolts ...................................................................................................................... 127

7.2

Checking Tire Pressure .................................................................................................................... 128

7.3

Checking Conditioner Drive Belt........................................................................................................ 129

7.3.1 Adjusting Conditioner Drive Belt ............................................................................................... 129

7.4

Checking Cutting Angle .................................................................................................................... 130

TABLE OF CONTENTS

Summary of Contents for R116

Page 1: ...R113 R116 Pull Type Disc Mower Unloading and Assembly Instruction North America 214713 Revision A Original Instruction The harvesting specialists...

Page 2: ...R113 R116 Pull Type Disc Mower 1010571 Published June 2018...

Page 3: ...ain this instruction for future reference Carefully read all the material provided before attempting to unload assemble or use the machine NOTE Keep your MacDon publications up to date The most curren...

Page 4: ...ed images with slow moving vehicle signs Various Updated images to remove old jack stand and mount Various Added new jack stand information 3 3 1 Installing Drawbar Hitch page 16 5 3 1 Attaching with...

Page 5: ...8 1 Installing Road Friendly Transport System 31 Installing Components 31 Installing Hydraulics 44 Installing Electrical Components 50 Installing Cover 56 3 8 2 Installing Hydraulic Center Link Option...

Page 6: ...ting Electrical Wiring Harness 99 5 4 Installing Field Wheels 100 5 5 Priming the Hitch Swing Cylinder 102 5 6 Setting up Forming Shields 104 5 6 1 Setting up Forming Shields for Finger Conditioner 10...

Page 7: ...ing the Cam on the Transport Deploy Swing Mechanism 152 Chapter 8 Transporting the Disc Mower 153 8 1 Preparing Disc Mower for Transport 153 8 2 Transporting with a Tractor 156 8 3 Transport Lighting...

Page 8: ...208 11 6 2 Metric Bolt Specifications 210 11 6 3 Metric Bolt Specifications Bolting into Cast Aluminum 212 11 6 4 Flare Type Hydraulic Fittings 213 11 6 5 O Ring Boss ORB Hydraulic Fittings Adjustabl...

Page 9: ...an imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious i...

Page 10: ...oggles Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing prot...

Page 11: ...achine function and or safety It may also shorten machine s life To avoid bodily injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before l...

Page 12: ...ires that have defects Replace wheel rims that are cracked worn or severely rusted Never weld a wheel rim Never use force on an inflated or partially inflated tire Make sure tire is correctly seated b...

Page 13: ...al Keep safety signs clean and legible at all times Replace safety signs that are missing or illegible If original part on which a safety sign was installed is replaced be sure repair part also bears...

Page 14: ......

Page 15: ...amage Lifting Vehicle Minimum capacity 3630 kg 8000 lb Minimum height 4 5 m 15 ft Chain Overhead lifting quality 12 7 mm 1 2 inch 2270 kg 5000 lb minimum working load Figure 2 1 Unloading Hitch 101054...

Page 16: ...Raise disc mower off deck IMPORTANT Take care not to contact the other machine if load is two wide 10 Back up until unit clears trailer and slowly lower to 150 mm 6 in from ground 11 Take to storage o...

Page 17: ...transport refer to 4 Assembling the Disc Mower Factory Installed Transport page 57 3 1 Repositioning Center Link Top Anchor Perform this procedure to reposition the center link top anchor into working...

Page 18: ...ve cotter pin B washer C and shipping tag D 5 Remove pin A from center location and lower forks on forklift NOTE Pin should slide out freely Adjust forklift or move carrier until pin is loose Do NOT u...

Page 19: ...1014709 B A C D Figure 3 7 Lift Cylinder Lock Out Valve Jam Nut and Adjuster Bolt 8 Close the disc mower s lift cylinder lock out valve A on each lift cylinder by turning the handle to the horizontal...

Page 20: ...emove the two bolts securing wood support to hitch pin C Discard bolts 1012287 A B Figure 3 10 Lifting Hitch 4 Place sling A around the hitch frame Adjust sling position until hitch is balanced when l...

Page 21: ...block B from top of pin and remove hitch pin C 1011365 A Figure 3 12 Hitch Pin 7 Install hitch pin A fully into hitch 1015168 A Figure 3 13 Gearbox 8 Pivot the gearbox A towards the right side of the...

Page 22: ...lowly lower hitch A while maintaining pin alignment until hitch pin B is fully inserted Use a large soft hammer if necessary to seat hitch pin 1011373 A B C Figure 3 16 Hitch Pin 11 Line up holes in h...

Page 23: ...Figure 3 17 Hitch Pin 12 Tighten the outer bolts A first to draw the plate against the frame Then tighten the inner bolts 13 Torque bolts to 461 Nm 340 lbf ft ASSEMBLING THE DISC MOWER WITH OR WITHOUT...

Page 24: ...tch refer to 3 3 2 Installing Two Point Hitch Cat II Adapter page 20 1011296 B A Figure 3 18 Hitch End Packing 1 Remove shipping wire or banding A securing shipping blocks B at front of hitch and remo...

Page 25: ...1 lbf ft 1026352 A B Figure 3 21 Jack Stand 6 Install jack A at front of hitch and secure with pin B 7 Lower forklift until hitch is resting on hitch jack A 1011298 A B C Figure 3 22 Hitch Casting 8 R...

Page 26: ...bolt D and nut 13 Remove floor jack and if necessary remove remaining strapping and pallet A from hitch adapter 1026358 A Figure 3 24 Cone Shield 14 Remove cone shield A 1023655 A B C D Figure 3 25 Pr...

Page 27: ...eads on pin A after it has been inserted 20 Install washer B and nut C on tapered pin and torque to 149 Nm 110 lbf ft The end of the pin must be recessed approximately 9 11 mm 0 35 0 43 in D NOTE Do N...

Page 28: ...forward 1011306 A B C Figure 3 30 Two Point Hitch Packing 3 Retrieve two point hitch adapter shipment 4 Remove shipping wire A and material from stand B and remove stand from hitch adapter C 1011311...

Page 29: ...and nut D 10 Remove floor jack and remove remaining strapping and pallet from hitch adapter 1023633 A B C Figure 3 33 Stand 11 Retrieve stand A 12 Position stand A under gearbox as shown and install h...

Page 30: ...driveline D from the shipping location 18 Remove nut C washer B and pin A from the disc mower end of primary driveline D 1026375 A B Figure 3 37 Primary Driveline 19 Slide driveline A onto gearbox inp...

Page 31: ...s on pin A after it has been inserted 22 Install washer B and nut C on the tapered pin and torque to 149 Nm 110 lbf ft The end of the pin must be recessed 9 11 mm 0 35 0 43 in D NOTE Do NOT use an imp...

Page 32: ...nsport system proceed as follows 1013472 A B C D E Figure 3 41 Hitch Swing Cylinder 1 Reposition cylinder A at left side of hitch and attach rod end to carrier frame lug with pin at location B Secure...

Page 33: ...osition cylinder A at right side of hitch Use pin C to attach barrel end to lug B Secure with cotter pin D NOTE The clevis end of cylinder will be attached to the Road Friendly Transport system castin...

Page 34: ...terial 1011397 A B Figure 3 44 Steering Arm Strapping 2 Remove strapping A and packing material securing steering arm B to hitch Pivot steering arm to the side for now NOTE Strapped contents may be un...

Page 35: ...ert tapered pin A by hand Ensure the pin lines up with groove in the yoke and is fully inserted The notch in the pin should be facing toward the shaft 10 Clean the threads on pin A after it has been i...

Page 36: ...slide the steering arm B off the support tube 2 Apply grease to arm A 3 Slide steering arm C onto the support tube A in the opposite direction 4 Position steering arm C onto gearbox D 1011402 A B C D...

Page 37: ...51 Driveline Shield 9 Attach safety chain A from driveline shield to slotted hole in the steering arm NOTE Ensure chain is shortened to prevent any driveline wrapping ASSEMBLING THE DISC MOWER WITH OR...

Page 38: ...Harness 1 Locate plugs P102 on trailer harness A at the header end of the hitch Route plug P102 towards the transport lighting module 2 Connect plug P102 B to the upper input receptacle on the transp...

Page 39: ...y Transport System Installing Latch Assembly 1014333 A B C Figure 3 53 Light Bracket 1 Disconnect right light electrical connection A 2 Remove the two bolts B that secure right light assembly C to the...

Page 40: ...may be necessary 1023770 A B Figure 3 56 Latch Plumbing 7 Loosen fitting A on the cylinder lockout valve 8 Remove elbow fitting B from the cylinder 1023769 A B C Figure 3 57 Latch Plumbing 9 Install t...

Page 41: ...84 A B Figure 3 58 Latch Pin 12 Retrieve clevis pin A and cotter pin B from the shipping bag and install onto the hitch bracket at the side of the hitch ASSEMBLING THE DISC MOWER WITH OR WITHOUT THE D...

Page 42: ...ort wheels A from the pallet 3 Remove the five M20 hex head bolts B washers and nuts in transport assembly pin C Do NOT remove pin 1011186 A B C Figure 3 61 Road Friendly Transport 4 Using a forklift...

Page 43: ...ntil hole in pin aligns with holes in welded collar B Insert pin C MD 19958 through the collar and pin 9 Insert cotter pin D MD 18608 and bend over the legs to secure it 1022611 A B Figure 3 64 Cover...

Page 44: ...support bracket removed from illustrations for clarity 1016394 A B C Figure 3 67 Selector Valve 1 Retrieve valve assembly A from the pallet 2 Position valve assembly A on the carrier hitch pin plate a...

Page 45: ...ing module complete with support bracket D 1014868 A C B Figure 3 69 Support Plate 8 Install support plate A and secure it with bolts B 9 Install bolts C but do NOT tighten 1014950 A B C D Figure 3 70...

Page 46: ...pack or tractor hydraulics Extend and retract transport swing cylinder A until all the air has been removed Extend transport cylinder A to 142 cm 56 in between center of pins NOTE If you need to adju...

Page 47: ...75 Transport Wheel 1 Cut the straps securing the transport assembly to the pallet 2 Slowly lower forklift until transport assembly wheel spindles A are approximately 305 mm 12 in off the ground 3 Rem...

Page 48: ...ll with the wheel bolts Ensure the valve stem faces outboard Do NOT fully tighten bolts 10 Lower wheels to the ground and back forklift away 11 Torque wheel bolts to 160 Nm 120 lbf ft following the ti...

Page 49: ...Torque fitting when complete 1014886 A B Figure 3 81 Shipping Support Front Right View 4 Remove two bolts B then remove shipping support A and discard 1014334 A B C Figure 3 82 Alignment Control Rear...

Page 50: ...cam arm A is parallel with the clevis end B of the cylinder If adjustment is required use a bar to turn the clevis until the clevis is parallel with cam arm A NOTE The clevis end of the cylinder will...

Page 51: ...Secure it to the standoffs using the three M12 x 25 flanged hex head bolts B 1014882 A B C Figure 3 86 Control Valve 10 Retrieve paddle assembly B from the shipping bag 11 Install washers A onto the...

Page 52: ...steel lines and hoses from shipping bag 2 Place a container or rag under the fitting on the hitch swing cylinder 3 Remove existing fitting A from the block 4 Remove the cap from tee fitting C 5 Retri...

Page 53: ...tee fitting C 1024973 A B C Figure 3 90 Transport Swing Cylinder 10 Attach hose A to steel line connecting to port C of transport swing control 11 Attach hose B to steel line connecting to port D of...

Page 54: ...cylinder block to tee fitting C in port C of transport swing control 1022691 A B C Figure 3 92 Selector Valve Supply 15 Connect hose B with red collar 2 from the rear of the hitch to fitting in port A...

Page 55: ...y lift hose B 19 Undo adjustable strap A around hoses at aft end of hitch 20 Locate the green wire preinstalled in the hitch for pulling hoses through the hitch NOTE If you are installing a hydraulic...

Page 56: ...he hardware bag 26 At forward end of hitch install coupling A and plastic cap B onto secondary lift hose C Do NOT attach hoses to tractor at this time 1022602 A Figure 3 96 Lift Hoses 27 At rear of hi...

Page 57: ...nnect hose A MD 247106 and hose D MD 224160 or MD 224162 at the hitch pivot 1011227 A B C Figure 3 98 Lift Cylinder 31 Retrieve ORFS 6 x ORB 8 elbow from the hardware bag 32 Remove plug at base of lif...

Page 58: ...er procedure Align red lamp C with the predrilled holes in the left lamp bracket next to amber lamp Secure the red lamp with existing hardware as shown 4 Install right light assembly A on the left flo...

Page 59: ...he end of harness A to cover support D 3 Using a draw tape or equivalent route connectors P401 and P404 on the other end of the harness A through opening B at front of carrier to opening C adjacent to...

Page 60: ...ith one plastic clamp D NOTE 4 9 m 16 ft header Harness for disc mower is secured with two plastic clamps D 12 Secure harness A to light bracket with two cable ties E 13 Push excess harness into carri...

Page 61: ...on selector valve C 3 Connect plug P102 A to the upper input receptacle on transport lighting module D Installing Remote Control 1015230 A Figure 3 108 Remote Control on Top of Hitch 1 Retrieve remot...

Page 62: ...s reversed at the power supply or solenoid valve 1023703 A B C Figure 3 111 Remote Control If your tractor does NOT have a three pin auxiliary power connection NOTE The remote control has internal pro...

Page 63: ...bracket A 4 Attach bracket A to left end float spring member with M12 bolts B and nuts retained from earlier step 5 Attach sign C to bracket A and secure with two nuts D and bolts 1026208 A B C D Fig...

Page 64: ...Optional The tall crop divider is supplied in a separate shipment Refer to the installation instructions supplied with the kit DANGER To avoid bodily injury or death from unexpected startup of machin...

Page 65: ...1 Repositioning Center Link Top Anchor Perform this procedure to reposition the center link top anchor into working position 1016528 A B C Figure 4 1 Transport Assembly 1 Cut straps C securing transp...

Page 66: ...t opening B Lift carrier frame slightly until pin at base of center link anchor is loose Use a piece of wood to protect paint on frame 1013184 A B Figure 4 5 Top Shield Left of Center Link 5 Remove fo...

Page 67: ...forklift until pin A is loose 1018340 A B C Figure 4 7 Center Link Anchor Right of Center Link 9 Adjust the carrier frame so the pin can be installed in working location Install pin A and secure with...

Page 68: ...ft cylinder by turning the handle to its horizontal position 12 Loosen jam nut B away from the spring 13 Turn adjuster bolt C and set dimension D to 130 mm 5 1 8 in Turn bolt clockwise towards spring...

Page 69: ...2 Rest the cam assembly on the carrier hydraulics 1014886 A B Figure 4 11 Shipping Support Front Right View 3 Remove and discard bolts B and shipping support A NOTE You may need to pry up the shipping...

Page 70: ...hitch is balanced when lifting R113 Approximately 270 cm 106 in from the edge of the tractor end of the hitch B R116 Approximately 350 cm 138 in from the edge of the tractor end of the hitch B 8 Rais...

Page 71: ...increase the clearance to the driveline clutch when installing hitch onto carrier frame 1011501 A B Figure 4 18 Hitch to Carrier 12 Maneuver hitch pivot A into attachment location B on carrier and lin...

Page 72: ...at pin 1022637 A B C Figure 4 20 Pivot Pin 14 Line up holes in pin A with holes in the carrier frame Install six M20 x 65 bolts B with hardened washers under the bolt head and secure with lock nuts C...

Page 73: ...point hitch refer to 4 3 2 Installing Two Point Hitch Cat II Adapter page 69 1011296 B A Figure 4 21 Hitch End Packing 1 Remove shipping wire or banding A securing shipping blocks B at front of hitch...

Page 74: ...68 5 Nm 51 lbf ft 1026352 A B Figure 4 24 Jack Stand 6 Install jack A at front of hitch and secure with pin B 7 Lower forklift until hitch is resting on hitch jack A 1011298 A B C Figure 4 25 Hitch C...

Page 75: ...pin with bolt D and nut 13 Remove floor jack and if necessary remove remaining strapping and pallet A from hitch adapter 1026358 A Figure 4 27 Cone Shield 14 Remove cone shield A 1023655 A B C D Figur...

Page 76: ...an the threads on pin A after it has been inserted 20 Install washer B and nut C on tapered pin and torque to 149 Nm 110 lbf ft The end of the pin must be recessed approximately 9 11 mm 0 35 0 43 in D...

Page 77: ...is facing forward 1011306 A B C Figure 4 33 Two Point Hitch Packing 3 Retrieve two point hitch adapter shipment 4 Remove shipping wire A and material from stand B and remove stand from hitch adapter C...

Page 78: ...h bolt C and nut D 10 Remove floor jack and remove remaining strapping and pallet from hitch adapter 1023633 A B C Figure 4 36 Stand 11 Retrieve stand A 12 Position stand A under gearbox as shown and...

Page 79: ...e primary driveline D from the shipping location 18 Remove nut C washer B and pin A from the disc mower end of primary driveline D 1026375 A B Figure 4 40 Primary Driveline 19 Slide driveline A onto g...

Page 80: ...he threads on pin A after it has been inserted 22 Install washer B and nut C on the tapered pin and torque to 149 Nm 110 lbf ft The end of the pin must be recessed 9 11 mm 0 35 0 43 in D NOTE Do NOT u...

Page 81: ...om the cylinder and cap off openings on cylinder and hoses 4 Reposition cylinder A at right side of hitch Use pin C to attach barrel end to lug B Secure with cotter pin D NOTE The clevis end of cylind...

Page 82: ...11397 A B Figure 4 46 Steering Arm Strapping 2 Remove strapping A and packing material securing steering arm B to hitch Pivot steering arm to the side for now NOTE Strapped contents may be under press...

Page 83: ...line 9 Insert tapered pin A by hand Ensure the pin lines up with groove in the yoke and is fully inserted The notch in the pin should be facing toward the shaft 10 Clean the threads on pin A after it...

Page 84: ...the steering arm B off the support tube 2 Apply grease to arm A 3 Slide steering arm C onto the support tube A in the opposite direction 4 Position steering arm C onto gearbox D 1011402 A B C D Figur...

Page 85: ...Figure 4 53 Driveline Shield 9 Attach safety chain A from driveline shield to slotted hole in the steering arm NOTE Ensure chain is shortened to prevent any driveline wrapping ASSEMBLING THE DISC MOW...

Page 86: ...Remove the covering from the SMV sign A 1026208 A B C D Figure 4 55 SMV Decals 2 Remove decal bag B taped to the SMV bracket A 3 Choose the appropriate speed decal C or D depending on region Orient de...

Page 87: ...over A 4 8 2 Installing Transport Alignment Control This section describes the installation of the base components of the Road Friendly Transport system 1014876 A C B Figure 4 57 Alignment Control Rea...

Page 88: ...embly B NOTE If the cam arm does not slide easily loosen valve mounting bolts C and slide the valve B up to the top of the mounting holes Retighten valve mounting bolts C 1014337 A B Figure 4 59 Align...

Page 89: ...age 102 4 8 3 Installing Hydraulic Lines and Hoses This procedure explains how to install the transport hydraulic control system NOTE For hydraulic fitting installation details refer to 11 6 Torque Sp...

Page 90: ...collar 2 from the rear of the hitch to fitting in port A2 of the selector valve C 9 Secure hoses A and B together with cable tie Installing secondary lift hose for field wheels NOTE The secondary lif...

Page 91: ...rear of hitch feed male ORB end of hose B into access hole C Route hose through the hitch to the opening at front 1014913 A B C D E A Figure 4 65 Lift Hoses 14 Position long hose A so that the exposed...

Page 92: ...ctrical Components Connecting Selector Valve and Transport Lighting Module 1022681 A B C D Figure 4 69 Selector Valve Supply 1 Locate plugs P102 A and P502 B on the transport harness at the header end...

Page 93: ...ill be on the right side 2 Loosen bolt C Rotate the light assembly A up to position shown at right 3 Install bolt B Connecting Transport Lighting Module 1015226 A B Figure 4 71 Transport Lighting Modu...

Page 94: ...two wires B from the three pin auxiliary connector A to the remote control wires C on the remote control wrap connections with electrical tape and proceed to Step 6 page 87 The wire with no tag conne...

Page 95: ...power by locating the wire with the number 1 printed on it The ground wire has a number 2 printed on it NOTE If connections are reversed the lamp will not illuminate when the toggle switch is in fiel...

Page 96: ...The tall crop divider is supplied in a separate shipment Refer to the installation instructions supplied with the kit DANGER To avoid bodily injury or death from unexpected startup of machine always...

Page 97: ...5 A B Figure 4 78 Axle Assembly Relocation 2 Remove bolt B holding axle assembly A in place 3 Slide axle assembly A out of the support 1015156 A B Figure 4 79 Axle Assembly Relocation 4 Install the ax...

Page 98: ...unk holes with bolt head profiles Holes that are not countersunk do NOT correctly seat the bolts 1 2 3 4 5 6 1015147 Figure 4 81 Tightening Sequence 9 Retrieve transport wheels and install wheels with...

Page 99: ...djustments A PTO B Tractor Drawbar C Ground X Dimension X Y Dimension Y Z Dimension Z 1 Adjust tractor drawbar to meet the specifications listed in Table 5 1 page 91 2 Secure the tractor drawbar so th...

Page 100: ...ore working around hitch 1011574 A B C D E F Figure 5 2 Drawbar Hitch Adapter 1 Remove hairpin A and pin B 2 If necessary loosen four top jam nuts C and then loosen four lower nuts D so that hitch ada...

Page 101: ...h CAUTION Shut off tractor engage parking brake and remove key before working around hitch 1026348 A B Figure 5 3 Disc Mower Hitch 1 Remove lynch pin A from clevis pin B and remove clevis pin from dis...

Page 102: ...A onto tractor power take off PTO 7 Pull back collar B on driveline A and push driveline until it locks Release collar 8 Route safety chain C from disc mower through chain support D on drawbar hitch a...

Page 103: ...B C D Figure 5 9 Two Point Hitch Configuration 1 Position tractor and align tractor hitch arms A with hitch adapter B 2 Shut off tractor and remove key 3 Remove lynch pins C and washers from hitch ada...

Page 104: ...Driveline Attached to Tractor PTO 8 Position primary driveline A onto tractor PTO shaft making sure that driveline is approximately level 9 Pull back collar on driveline A and push driveline until it...

Page 105: ...5 13 Hitch Stand 13 Raise stand A rotate lock B clockwise to vertical position and re engage lock B to hold the stand in the storage location 1008594 1008594 A Figure 5 14 Hitch Stand 14 Secure lock...

Page 106: ...se red collar with 1 to the tractor s hydraulic receptacle The second hose blue collar with 1 is required only when the Road Friendly Transport is installed Refer to Table 5 4 page 98 to confirm syste...

Page 107: ...actor operator s manual If necessary remove the appropriate fuse IMPORTANT Older model tractors may have pin 4 A energized as an accessory circuit however pin position B is used to supply power to the...

Page 108: ...Remove wheel bolts A from spindle B CAUTION When installing wheel be sure to match countersunk holes with bolt head profiles Holes that are not countersunk do NOT correctly seat the bolts 1011503 A B...

Page 109: ...he ground and torque wheel bolts to 160 Nm 120 lbf ft using the tightening sequence shown at right IMPORTANT Whenever a wheel is installed check torque after one hour of operation 5 Check tire pressur...

Page 110: ...inder must be primed before it is connected to the rear arm link 1023717 A B Figure 5 21 Remote Control 1 Move the transport switch on the remote control to the lower position B and ensure that light...

Page 111: ...he cylinder disconnected from the rear arm link using the tractor s hydraulics extend and retract swing cylinder A several times to purge any air in the cylinder 1014342 A B C D E Figure 5 23 Rear Arm...

Page 112: ...If no conditioner is installed continue to 5 8 Discharge Shield No Conditioner page 112 5 6 1 Setting up Forming Shields for Finger Conditioner NOTE Transport not shown in illustrations for clarity 1...

Page 113: ...Forming Shield Right Side 6 Flip right forming shield over so the adjustment handle is facing up and install it as follows NOTE If installing the Road Friendly Transport system install shield A after...

Page 114: ...pring assembly A to link bracket B on transport with existing bolt nut and washer C removed in Step 7 page 106 IMPORTANT Do NOT bolt center shield to the left and right shields If the hardware to atta...

Page 115: ...Remove handle A washers and bolt from shield B 12 Swing deflector C under outboard shield B so that handle can be installed into deflector and shield 1015013 A B C D Figure 5 34 Deflector Adjustment 1...

Page 116: ...lector 1016553 B A Figure 5 36 Right Side Deflector Shield Shown Left Side Deflector Shield Opposite 16 Reposition deflector A so that holes align with the fixed shield and secure with four M10 carria...

Page 117: ...discard bolt A securing forming shield B to frame 2 Swivel shield B to the open position 1015018 A B C D Figure 5 39 Adjuster Bar 3 Rotate clamp B until you can remove bolt C 4 Swing adjuster bar A an...

Page 118: ...rbar Doors 1 Remove two M10 hex head bolts A and center lock flange nuts securing cutterbar door supports to center channel frame 1013201 A Figure 5 41 Underside of Disc Mower 2 Remove shipping wire A...

Page 119: ...n out 1011460 B Figure 5 43 Forming Shield Curtains 4 If forming shields are installed straighten forming shield curtains B and remove folds or creases minor creases will eventually straighten out 101...

Page 120: ...page 114 5 8 1 Removing Discharge Shield No Conditioner Follow these steps to remove the shielding installed on a mower configured without a conditioner 1015037 B A Figure 5 45 Mower with Transport 1...

Page 121: ...lat washers securing shield B to panel on mower C 1010880 A B C D Figure 5 48 Header Side View 4 Lift the shield A until pins B disengage from slots in support C and shield on panel D 1015040 A Figure...

Page 122: ...xtend the center link to maximize the space between field wheels A and carrier frame B 1023734 1023734 A Figure 5 51 Lift Cylinder Lock Out Valves 2 Close lift cylinder lock out valves A on both sides...

Page 123: ...022903 A B C A Figure 5 54 Left Side of Header Right Opposite 5 Install four M16 hex head bolts A nuts and flat washers to secure shield B to the panel C Ensure bolt heads face inboard 1023736 1023736...

Page 124: ...C B Figure 5 56 Strapping 1 Cut strapping B securing cutterbar to pallet C 2 Place forks from lifting device at openings A Spread them as far apart as possible to spread the load out 3 Lift disc mowe...

Page 125: ...nsure float springs were retensioned after repositioning the center link top anchor Refer to 4 1 Repositioning Center Link Top Anchor page 57 2 Use the transport wheels to lift the disc mower high eno...

Page 126: ......

Page 127: ...the effects of weather during outside storage and transport and to familiarize yourself with the machine Unless otherwise specified use high temperature extreme pressure EP2 performance grease with 1...

Page 128: ...ool A into latch B and turn it counterclockwise to unlock 1010709 A Figure 6 4 Driveshield 3 Pull top of driveshield A away from header to open NOTE For improved access lift driveshield off the pins a...

Page 129: ...e pressure EP2 performance grease with 1 max molybdenum disulphide NLGI grade 2 lithium base Figure 6 5 Lubrication Points 1026364 A B C D E F B Hitch Pivot C Hitch Swivel E Bearing Roller Conditioner...

Page 130: ...Slip Joints Conditioner Drivelines3 E Lift Linkage Both Sides F Bearing Field Wheel 2 Places A Bearings Roller Conditioner D U Joint Upper Driveline 2 Places LUBRICATING THE DISC MOWER 3 Use high tem...

Page 131: ...123 Revision A Figure 6 7 Lubrication Points 1010884 A B C B Horizontal Pivot Road Friendly Transport C Bearing Transport Wheel 2 Places A Vertical Pivot Road Friendly Transport LUBRICATING THE DISC...

Page 132: ...3 Ft 2 Places 4 9 M 16 Ft 3 Places 4 B Guard Driveline C U Joint Main Driveline D U Joint Primary Driveline 2 Places E Guard Primary Driveline 2 Places LUBRICATING THE DISC MOWER 4 Use high temperatur...

Page 133: ...Guard Clutch Driveline C U Joint Clutch Driveline D Clutch E Bearing Driveline 4 0 M 13 Ft 1 Place 4 9 M 16 Ft 2 Places F U Joint Driveline 4 0 M 13 Ft 1 Place 4 9 M 16 Ft 2 Places G Guard 4 0 M 13 Ft...

Page 134: ...are for left driveshield right driveshield is similar 1010711 A B Figure 6 10 Driveshield and Latch 1 Position driveshield onto pins at base of driveshield if necessary 2 Push driveshield A to engage...

Page 135: ...cklist should be retained either by the Operator or the Dealer NOTE The majority of checks and adjustments are performed during the setup procedures The following additional inspections should be perf...

Page 136: ...ire can explode during inflation which could cause serious injury or death 1015302 A A B Figure 7 3 Field and Transport Wheels Check tire pressure daily Maximum pressure is 310 kPa 45 psi for field wh...

Page 137: ...Hole E for finger conditioner 5 Close driveshield For instructions refer to 6 3 Closing Driveshields page 126 7 3 1 Adjusting Conditioner Drive Belt DANGER To avoid bodily injury or death from unexpec...

Page 138: ...nter link A the mid point for header angle is indicated with the indicator bars B in the center orange of the indicator decal 1010814 A Figure 7 7 Mechanical Center Link For a disc mower equipped with...

Page 139: ...Shoes 4 9 M 16 Ft All skid shoes A should be at the same position either up shown at right or down NOTE The 4 0 m 13 ft disc mower is equipped with one skid shoe at each end The 4 9 m 16 ft disc mower...

Page 140: ...usting Disc Mower Float The float setting or lifting force changes depending on the conditioner type and options The setting must be equal at both ends of the disc mower DANGER To avoid bodily injury...

Page 141: ...de 145 155 mm 5 3 4 6 1 8 in Finger Left side 15 125 mm 4 1 2 4 15 16 in None 230 240 mm 9 9 1 2 in 4 9 m 16 ft Roll 70 80 mm 2 3 4 3 1 8 in Finger Right side 95 105 mm 3 3 4 4 1 8 in Finger Left side...

Page 142: ...r is level Turn off the engine and remove key 2 Open a cutterbar door Refer to 11 1 Opening Cutterbar Doors page 203 3 Use a spirit bubble level and check that cutterbar is level in fore aft direction...

Page 143: ...tion Refer to the disc mower operator s manual for instructions 3 Turn off the engine and remove the key from the ignition 4 Detach the tractor from the hitch Refer to the disc mower operator s manual...

Page 144: ...o avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason IMPORTANT Check the...

Page 145: ...when the gearboxes are parallel to the ground 2 Turn off engine and remove key 3 Clean area around check plug A 4 Remove check plug using a 13 mm socket 5 Check lubricant level and ensure lubricant is...

Page 146: ...03 1022896 A A Figure 7 17 Spirit Level on Cutterbar 5 Use a spirit bubble level A to ensure the cutterbar is level in both directions Adjust the disc mower accordingly 1004033 A B Figure 7 18 Cutterb...

Page 147: ...2 Remove the inspection plug and add some oil Loosely install the inspection plug 13 Open the lift cylinder lock out valves on both sides of the mower Valve handles should be in the open position para...

Page 148: ...ing Roll Gap Steel Rolls page 140 4 Polyurethane Rolls Insert a feeler gauge between rolls from either front or rear of header Factory setting is 3 mm 1 8 in If adjustments are required refer to 7 11...

Page 149: ...he engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Lower the disc mower to the ground 2 Stop the engine and remove the key from the ignition 1018573 A B...

Page 150: ...ed startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason Roll timing is factory set and should not require adjustment how...

Page 151: ...emove the key from the ignition before leaving the operator s seat for any reason 1 Lower the disc mower to the ground 2 Stop the engine and remove the key from the ignition 1008077 A B C D Figure 7 2...

Page 152: ...nditioners 1 On finger conditioners move the baffle adjustment handles A and B to the middle positions C and D on adjustment plates 1011407 A B Figure 7 27 Baffle Adjuster Roll Conditioners 2 On roll...

Page 153: ...lights A and B are properly located on the disc mower to suit the setup configuration 2 Check light mountings for security and damage 3 Check operation of hazard lights A and brake lights B during mac...

Page 154: ...n the manual storage case A at the right end of the disc mower R113 R116 Pull Type Disc Mower Operator s Manual R113 R116 Pull Type Disc Mower Parts Catalog R113 R116 Pull Type Disc Mower Quick Card O...

Page 155: ...3 Mark a horizontal line A across friction discs and drive plates with a paint marker 4 Back off all pressure plate tensioning nuts B one and a half revolutions 5 Reattach the shield cone onto the hea...

Page 156: ...ch should be removed and disassembled for inspection repair Contact your MacDon Dealer 1008473 A Figure 7 34 Driveline Shield Cone 13 Slide the shield cone to the gearbox and secure with the two lever...

Page 157: ...17 75 mm 0 70 in and must be consistent all around 1 2 3 4 5 6 7 8 1011637 Figure 7 38 Tightening Sequence 4 Tighten nuts using the sequence shown at right Once the discs are nearing the 17 75 mm 0 7...

Page 158: ...214713 150 Revision A 1008473 A Figure 7 39 Driveline Shield Cone 6 Slide the shield cone to the gearbox and secure with two lever clamps A PERFORMING PREDELIVERY CHECKS...

Page 159: ...ins if they become worn or damaged DANGER Before investigating an unusual sound or attempting to correct a problem shut off engine engage parking brake and remove key CAUTION Never start or move the m...

Page 160: ...7 41 Transport Deploy Swing Mechanism Assembly 1 Loosen two M10 jam nuts A two M10 hex flange nuts B and rotate cam plate C to achieve the proper angle Reposition cam as follows Rotate COUNTERCLOCKWIS...

Page 161: ...tions Use tractor lights and disc mower flashing amber and red taillights when transporting on roads in order to provide adequate warning to operators of other vehicles Do NOT transport the disc mower...

Page 162: ...ck in Storage Position 4 Move jack A to storage position on side of hitch align the mounting holes and secure with pin B NOTE If unit is equipped with a two point hitch rotate the hitch stand to the s...

Page 163: ...tch swing circuit 8 Swing the disc mower so that it is centered behind the tractor 1023733 A Figure 8 5 Hitch Swing Lock Out Valve Shown in Closed Position 9 Close the hitch swing lock out valve by tu...

Page 164: ...53 A B Figure 8 6 Jack in Storage Position 3 Move jack A to storage position on side of hitch and secure with pin B NOTE If unit is equipped with a two point hitch rotate the stand to the storage posi...

Page 165: ...ont and sides of the disc mower hitch and carrier frame Red reflective tape is applied to the rear of the disc mower 8 3 2 Lighting Without Road Friendly Transport Option 1015020 B A Figure 8 8 Lighti...

Page 166: ...key from ignition 2 Connect all hydraulic hoses refer to 5 3 3 Connecting Hydraulics page 98 and connect electrical wiring harness 1023735 A Figure 8 9 Steering Lock Out Valve in Open Position 3 Open...

Page 167: ...of times 3 Center the header 4 Stop engine and remove key from ignition 1023733 A Figure 8 11 Steering Lock Out Valve 5 Close the steering lock out valve by turning handle A to the closed position 90...

Page 168: ...ear of the unit s rotational range WARNING To prevent equipment damage ensure cutterbar doors are properly closed before converting the machine from field to transport mode IMPORTANT In some jurisdict...

Page 169: ...erate the disc mower 3 Following the steps on the field to transport decal A move transport switch to the lower position C and ensure that light B is illuminated 1016411 Figure 8 16 Raising Disc Mower...

Page 170: ...ion and ensure that the light is NOT illuminated The hitch swing circuit is now deactivated and the transport circuit is active 1016414 A B C Figure 8 19 Transport Assembly Rotation 7 Operate hitch sw...

Page 171: ...engaged do NOT operate any hydraulic circuits 1023678 Figure 8 21 Hydraulic Lockout 11 Close the steering lock out valve and the two lift cylinder lock out valves by turning the handles to the closed...

Page 172: ...Figure 8 24 Transport Latch 12 Torque bolts B on transport latch A to 460 Nm 340 lbf ft NOTE This step only needs to be completed the first time the machine is converted from field to transport 10236...

Page 173: ...on A 1023707 1023707 A B C Figure 8 26 Remote Control 15 Once the field to transport conversion A is complete leave the switch in the upper position C Ensure that light B is NOT illuminated TRANSPORTI...

Page 174: ...equipment damage ensure cutterbar doors are properly closed before converting the machine from field to transport mode 1023691 A B C Figure 8 27 Remote Control 1 Following the steps on the transport t...

Page 175: ...cylinder lock out Open the valve by turning handle A to the open position in line with the hose Repeat on opposite side 1023686 Figure 8 31 Raising Disc Mower 3 While the light is NOT illuminated ope...

Page 176: ...sport deploy cylinder During the transition continue to hold the hitch swing lever in the active position to allow oil to be supplied to the two cylinders sequentially 1023688 Figure 8 33 Transport Sw...

Page 177: ...9 Revision A 1023689 A B C Figure 8 34 Remote Control 7 Once the transport to field conversion A is complete leave the switch in lower position C Ensure that light B is illuminated TRANSPORTING THE DI...

Page 178: ......

Page 179: ...machine always stop engine and remove key from ignition before leaving operator s seat for any reason The disc mower includes a header and conditioner attached to a carrier frame Before removing or i...

Page 180: ...required 11 Remove float adjuster bolt B from spring on LEFTside only Do NOT allow spring to drop when bolt is removed 1010960 A A Figure 9 4 Driveshields 12 Open left and right driveshields A For ins...

Page 181: ...emove clevis pin A connecting center link B to anchor C and separate center link from anchor Reinstall pin in anchor to store 17 Secure center link B and indicator D to carrier frame with a strap or w...

Page 182: ...lling backward ensure lifting chains are secure and tight Failure to do so may result in death or serious injury 1024911 A B Figure 9 10 Conditioner Drive 2 On the left side of the disc mower remove t...

Page 183: ...e for reinstallation 1011473 A Figure 9 13 Left Side of Finger Conditioner Right Side Similar CAUTION Stand clear when detaching the conditioner 6 Remove two M16 hex head bolts A from each side of con...

Page 184: ...finger conditioner remove deflector plates A Refer to 9 2 1 Removing Cutterbar Deflectors page 177 NOTE If you are replacing a roll conditioner the deflector plates A need to remain installed on the...

Page 185: ...lly shut down tractor and remove key from ignition 2 Close lift cylinder lock out valves Refer to 11 2 Engaging Locks page 204 3 Clean debris from deflectors and deflector area IMPORTANT Do NOT remove...

Page 186: ...ling Cutterbar Deflectors page 180 NOTE If you are replacing a roll conditioner and the deflector plates A are already installed on the machine proceed to Step 1 page 178 1015380 A B Figure 9 17 Condi...

Page 187: ...4 Align mounting holes and install four M16 x 40 hex head bolts A with heads facing inboard two per side Secure with M16 center lock flanged nuts and torque to 170 Nm 126 lbf ft 5 Remove lifting chai...

Page 188: ...es along aft edge of cutterbar 1008467 A B C Figure 9 20 Left Cutterbar Deflector Viewed from Underside of Cutterbar 4 Position left deflector A with cut out for cutterbar drain plug B on top of ledge...

Page 189: ...m conditioner shipment containing the following parts Shaft key Pulley Bushing with three M10 bolts Tensioner assembly M16 hex head bolt M16 nut Two M10 nuts Eye bolt Hardened washer Spring 1011586 B...

Page 190: ...ner assembly A as shown and secure with M16 x 120 bolt B and nut C Torque nut C to 47 54 Nm 35 40 lbf ft 1022672 A B C D E F G Figure 9 26 Tensioner 6 Install spring A into rear hole B for finger cond...

Page 191: ...sleeve of the bushing and the header brackets If there is a gap install washer 1 2 mm 0 047 in thick on both sides of the carrier leg to minimize the gap 4 Align left side carrier leg A with header b...

Page 192: ...ure 9 31 Center Link and Indicator Links 15 Undo strapping or wire securing center link B and indicator D to carrier frame 16 Remove pins and hardware from anchor C 17 Attach center link B and indicat...

Page 193: ...ure harness to shielding using existing clips C and D 24 Secure harness to light bracket with cable ties E 1015093 A Figure 9 34 Electrical Harness 25 Tighten the four M10 hex head bolts A and flat wa...

Page 194: ......

Page 195: ...214713 187 Revision A Chapter 10 Hydraulic Schematics...

Page 196: ......

Page 197: ...tic with Transport A B C C1 C2 C3 C4 C5 C6 C7 V1 V2 V3 V4 A C2 B C D E F C1 A2 A1 B1 B2 U1 U2 D1 D2 A B 062 D1 U2 U1 D2 1 2 2 2a 2b 1b 1a 3b 3a 3 3 2 1 1 1 1 3 3 2 062 U2 U1 D2 D1 1024903 V5 2 V6 3 V7...

Page 198: ...ock Mechanism C7 Tilt Cylinder Option Located Between Carrier Frame and Header Table 10 2 Valve Legend V1 Six Way Solenoid Valve Located Top of Hitch Mount Non Energized for Transport V2 Six Way Mecha...

Page 199: ...HYDRAULIC SCHEMATICS Figure 10 2 Hydraulic Schematic without Transport 2a 2b 1b 1a 3b 3a 3 3 2 1 1 1 3 3 2 U1 U2 D1 D2 2 2 1016442 A B C C1 C4 C5 C7 V6 V7 3 V7 2 V7 1 V6 1 214713 191 Revision A...

Page 200: ...er Lift Cylinder Located on Right Side of Carrier Frame C5 Slave Lift Cylinder Located on Left Side of Carrier Frame C7 Tilt Cylinder Optional Located Between Carrier Frame and Header Table 10 4 Valve...

Page 201: ...HYDRAULIC SCHEMATICS Figure 10 3 Hydraulic Schematic Header Swing 1024900 A B C 214713 193 Revision A...

Page 202: ...ock Mechanism C7 Tilt Cylinder Option Located Between Carrier Frame and Header Table 10 6 Valve Legend V1 Six Way Solenoid Valve Located Top of Hitch Mount Non Energized for Transport V2 Six Way Mecha...

Page 203: ...HYDRAULIC SCHEMATICS Figure 10 4 Hydraulic Schematic Header Transport Deploy 1024902 A B C 214713 195 Revision A...

Page 204: ...ock Mechanism C7 Tilt Cylinder Option Located Between Carrier Frame and Header Table 10 8 Valve Legend V1 Six Way Solenoid Valve Located Top of Hitch Mount Non Energized for Transport V2 Six Way Mecha...

Page 205: ...HYDRAULIC SCHEMATICS Figure 10 5 Hydraulic Schematic Header Transport Swing 1016348 1026368 A B C 214713 197 Revision A...

Page 206: ...ck Mechanism C7 Tilt Cylinder Option Located Between Carrier Frame and Header Table 10 10 Valve Legend V1 Six Way Solenoid Valve Located Top of Hitch Mount Non Energized for Transport V2 Six Way Mecha...

Page 207: ...HYDRAULIC SCHEMATICS Figure 10 6 Hydraulic Schematic Header Transport Swing Complete 1016349 A B C 214713 199 Revision A...

Page 208: ...ock Mechanism C7 Tilt Cylinder Option Located Between Carrier Frame and Header Table 10 12 Valve Legend V1 Six Way Solenoid Valve Located Top of Hitch Mount Non Energized for Transport V2 Six Way Mech...

Page 209: ...HYDRAULIC SCHEMATICS Figure 10 7 Hydraulic Schematic Header Transport Lock 1024901 A B C 214713 201 Revision A...

Page 210: ...ock Mechanism C7 Tilt Cylinder Option Located Between Carrier Frame and Header Table 10 14 Valve Legend V1 Six Way Solenoid Valve Located Top of Hitch Mount Non Energized for Transport V2 Six Way Mech...

Page 211: ...avoid bodily injury or death from unexpected startup of machine always stop engine and remove key from ignition before leaving operator s seat for any reason 1 Center mower beneath hitch to open both...

Page 212: ...disc mower and moving the cylinder control lever forward lowers the disc mower Refer to 5 3 3 Connecting Hydraulics page 98 for more information 1010602 A B Figure 11 2 Tractor Cylinder Control Lever...

Page 213: ...ft cylinder lock out valves before going under machine for any reason 1023736 1023736 A Figure 11 4 Lift Cylinder Lock Out Valve 1 Open the lock out valve A on each lift cylinder by turning the handle...

Page 214: ...ands and fingers away from corners of doors when closing 1011300 A Figure 11 6 Left Side Cutterbar Door in Open Position 1 Pull door A at top to close 1010658 Figure 11 7 R113 Pull Type Disc Mower 2 E...

Page 215: ...xtreme pressure EP performance with 10 max Molybdenum Disulphide NLGI Grade 2 lithium base Driveline slip joints Gear Lubricant SAE 80W 90 High thermal and oxidation stability API service class GL 5 4...

Page 216: ...f 0 65 Self tapping screws Standard torque is to be used NOT to be used on critical or structurally important joints 11 6 1 SAE Bolt Torque Specifications Torque values shown in following tables are v...

Page 217: ...2 105 116 77 86 5 8 11 144 160 107 118 3 4 10 259 286 192 212 7 8 9 413 456 306 338 1 8 619 684 459 507 A 1004958 B C D Figure 11 10 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 Table 11 4 SAE G...

Page 218: ...11 299 330 221 345 3 4 10 531 587 393 435 7 8 9 855 945 633 700 1 8 1165 1288 863 954 11 6 2 Metric Bolt Specifications 1001370 1001370 A Figure 11 12 Bolt Grades Table 11 6 Metric Class 8 8 Bolts an...

Page 219: ...65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 1001370 1001370 A Figure 11 14 Bolt Grades Table 11 8 Metric Class 10 9 Bolts and Class 10 Free S...

Page 220: ...105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 11 6 3 Metric Bolt Specifications Bolting int...

Page 221: ...ghten nut E with other wrench to torque shown 5 Assess final condition of connection Table 11 11 Flare Type Hydraulic Tube Fittings SAE Dash Size Thread Size in Torque Value5 Flats from Finger Tight F...

Page 222: ...far as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A 1003432 D A E B C Figure 11 19 Hydraulic Fitting 5 Install fitting B into port...

Page 223: ...13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 1...

Page 224: ...n Table 11 13 page 216 6 Check final condition of fitting Table 11 13 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value7 Nm lbf ft lbf in 2 5 16 24 6 7 53 62...

Page 225: ...t 5 Torque fittings according to values in Table 11 14 page 217 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wre...

Page 226: ...ly 45 degree or 90 degree is aligned to receive incoming tube or hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alig...

Page 227: ...Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton...

Page 228: ...sc mower that cuts and conditions the crop Hex key A tool of hexagonal cross section used to drive bolts and screws that have a hexagonal socket in head internal wrenching hexagon drive also known as...

Page 229: ...d in Newtons N or pounds lb TFFT Turns from finger tight Torque The product of a force X lever arm length usually measured in Newton meters Nm or foot pounds lbf ft Torque angle A tightening procedure...

Page 230: ...214713 222 Revision A 11 9 Converting Road Friendly Transport Decal 1026295 A B A Converting From Field to Transport B Converting From Transport to Field REFERENCE...

Page 231: ...129 Check header angle Set center link to middle of adjustment range 7 4 Checking Cutting Angle page 130 Check header float 7 6 Checking Disc Mower Float page 132 Check tire pressure 7 2 Checking Tir...

Page 232: ...heck cutterbar lubricant Check clutch operation 7 17 Checking Clutch Operation page 147 Check cutterbar area carefully for loose parts and hardware on the cutterbar WARNING These objects can be ejecte...

Page 233: ......

Page 234: ...16 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd...

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MacDon R116, Unloading And Assembly Instructions

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