Lenze 8400 protec Hardware Manual Download Page 151 | Manualshive

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Braking operation

Braking operation with external brake resistor

151

EDS84DPS424 EN 5.0

9.2

Braking operation with external brake resistor

To decelerate greater moments of inertia or with a longer operation in generator mode an
external brake resistor is required. It converts braking energy into heat.

The brake resistor is connected if the DC−bus voltage exceeds the switching threshold. This
prevents the controller from setting pulse inhibit through the "Overvoltage" fault and the
drive from coasting. The external brake resistor serves to control the braking process at any
time.

The brake chopper integrated in the controller connects the external brake resistor.

ƒ

Adapt the switching threshold to the mains voltage (C00173/C00714, see software
manual).

The rated data for the brake chopper are provided in the chapters 4.2.2 and 4.2.3.

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Summary of Contents for 8400 protec

Page 1: ...EDS84DPS424 M h M h Hardware Manual 8400 protec 0 75 7 5 kW E84Dxxxxxxx HighLine StateLine EMS Decentralised frequency inverter L force Drives...

Page 2: ...0Fig 0Tab 0...

Page 3: ...7 3 5 1 CAN port 27 3 5 2 Infrared remote control receiver 28 3 5 3 Extensions in EMS version 28 3 5 4 Infrared interface 29 3 6 Concepts for the mains connection 30 3 6 1 Concepts for the connection...

Page 4: ...tes 73 6 1 1 Electrical isolation 76 6 1 2 Device protection 76 6 1 3 Maximum motor cable length 77 6 1 4 Motor protection 77 6 2 Safety instructions for the installation according to UL or UR 78 6 3...

Page 5: ...drive system 112 7 4 1 Shielding 112 7 4 2 Motor cable 113 7 4 3 Control cables 114 7 4 4 Wiring 115 7 4 5 Detecting and eliminating EMC interferences 117 7 5 Devices in a power range of 0 75 4 kW 3 P...

Page 6: ...controller 162 10 1 4 Drive diagnostics via the integrated display 165 10 1 5 Drive diagnostics 170 11 Safety engineering 172 11 1 Introduction 172 11 2 Important notes 173 11 3 Overview of safety op...

Page 7: ...Lxxx EMS VA 01 00 E84DPxxx EMS VA 01 00 Further information on the type code can be obtained from the Product description chapter Target group This hardware manual is intended for all persons who desi...

Page 8: ...nt In general the decimal point is used For instance 1234 56 Warnings UL warnings Given in English and French UR warnings Text Program name PC software For example Engineer Global Drive Control GDC Ic...

Page 9: ...e Reinforced insulation Uniform insulation system same protection as double insulation Spring applied brake Design type of a motor holding brake electromechanically released spring applied operation S...

Page 10: ...ge current PR kW Rated motor power PV W Inverter power loss PDC kW Power at the DC voltage end SR kVA Apparent output power of the controller MR Nm Rated torque fmax Hz Maximum frequency L mH Inductan...

Page 11: ...Opto supply Optocoupler supply for controlling the drivers OSSD Output Signal Switching Device tested signal output PELV Protective Extra Low Voltage PL Performance Level according to EN ISO 13849 1...

Page 12: ...g measures are not taken Danger Danger of personal injury through a general source of danger Reference to an imminent danger that may result in death or serious personal injury if the corresponding me...

Page 13: ...led personnel are persons who are familiar with the assembly installation commissioning and operation of the product and who have the qualifications necessary for their occupation Observe all specific...

Page 14: ...pollution 2 according to EN 61800 5 1 Ensure proper handling and avoid excessive mechanical stress Do not bend any components and do not change any insulation distances during transport or handling D...

Page 15: ...erve the corresponding stickers on the controller All protection covers and doors must be shut during operation Notes for UL approved systems with integrated controllers UL warnings are notes that onl...

Page 16: ...in potentially explosive atmospheres is prohibited unless they are expressly intended for such use follow additional instructions Low voltage machines are components for installation into machines as...

Page 17: ...the exhaust air of other machines next to the drive system must not be taken in immediately Electrical connection All operations must only be carried out by qualified and skilled personnel on the low...

Page 18: ...blocking Vibrational severities veff 3 5 mm s Pr 15 kW or 4 5 mm s Pr 15 kW are acceptable if the clutch is activated If deviations from normal operation occur e g increased temperatures noises vibrat...

Page 19: ...ontroller Motor protection Frequent switching on may overheat the connected motor Use PTC thermistors or thermostats with PTC characteristics to monitor the motor Depending on the controller settings...

Page 20: ...log inputs 1 1 1 or optionally synchronous serial interface SSI Optional RS485 or and RS422 2 x RS485 2 x RS422 1 x RS485 RS422 each Remote control infrared IrRC from SW V12 Data interface infrared Ir...

Page 21: ...ailed device properties with the following type code The listing of the type code features and device properties does not consider any limitations of possible combinations In the HighLine and StateLin...

Page 22: ...B plug type Modular Integrated half wave brake rectifier F plug type Q8 0 Cold brake C plug type Q8 0 Series C 24 V internal Power e g 152 15 x 102 W 1 5 kW Voltage class 4 400 500 V 3 PE AC Communica...

Page 23: ...4 V DC V plug type Q8 0 for version F only Series for half wave version D half wave 400 V AC reference phase L1 24 V DC internal E half wave 400 V AC reference phase L3 24 V DC internal for coded half...

Page 24: ...24 EDS84DPS424 EN 5 0 x x x x x x x xxx x x x x E84D Control element N none C service switch with protective function R rocker switch for EMS without mains disconnection Brake resistor N none R intern...

Page 25: ...ly voltage Fieldbus connections From 64 Input and output connections Connections for safety system and or CAN on board PE connections M6 thread only E84DHxxx7524 External fan Operating voltage for the...

Page 26: ...nd EMS specific communication Fieldbus connections From 64 Input and output connections EMS extension connection 22 Infrared receiver transmitter 165 PE connections M6 thread Pos Icon Description Long...

Page 27: ...ombined with safety option 30 3 not in StateLine version impossible 3 5 1 CAN port Detailed information on CAN can be found in the software manual CAN on board CAN on board is only suited for short po...

Page 28: ...tance IrRC 5 m Maximum distance IrDA 1 m Angle of incidence 30 Avoid direct solar radiation Environment without interfering transmitter e g from adjacent stations Clean and scratch free service hatch...

Page 29: ...erface or the reading of parameter data codes are freely programmable in the PLC program Note A trouble free operation of the optical interface requires Clear line of sight between transmitter and rec...

Page 30: ...pply of the controller is generated inside the device mains operated supply After the mains voltage has been switched off all device functions including the control electronics are deactivated The swi...

Page 31: ...C 2 X10 E84D xP 6 3 PE AC 24 V DC X10 E84Dx P 4 3 PE AC E84DVK001 8400 protec in version E84DxP X10 Mains connection 3 PE AC with standard cable 8400 protec in version E84DxP X10 Mains connection 3 PE...

Page 32: ...hernet fieldbuses is also inactive Hybrid cable with external 24 V buffer voltage The mains voltage and an external 24 V buffer voltage self contained are distributed among the devices using a cable p...

Page 33: ...lated cable routing for mains voltage and 24 V buffer voltage Here the mains voltage is connected to the controller by means of a standard cable plug X10 The external 24 V buffer voltage self containe...

Page 34: ...8400 protec in version E84DxM X10 X11 Mains connection 3 PE AC with standard cable Loop through technique with 8400 protec in version E84DxM X10 X11 Mains connection 3 PE AC with 24 V DC supply volta...

Page 35: ...ins voltage power wave Control signals via rail bus Inductive transmission of energy and signals For establishing a drive system more adjusted components are required 3 7 1 Half wave coded X10 X1 3 PE...

Page 36: ...SS CAN 5 5 E84DVK004_B L1 L3 PE Sliding bar conductors for mains and PE conductor SS Control bar Data SS1 8400 protec EMS controller for single axis drive 8400 protec EMS controller for multi axis dr...

Page 37: ...2 Data CAN 6 6 E84DVK004_C L1 L3 PE Sliding bar conductors for mains and PE conductor Data Signal rails Data SS1 8400 protec EMS controller for single axis drive 8400 protec EMS controller for multi...

Page 38: ...24 V DC CAN 4 4 Data Data E84DVK004_D Power1 2 Inductive energy transmission 24 V DC for controlling a motor holding brake Data Inductive data transfer 8400 protec EMS controller for single axis driv...

Page 39: ...N 5 0 4 Technical data 4 1 General data and operating conditions General data Conformity and approval Conformity CE 2006 95 EC Low Voltage Directive 13 1 Approval CULUS UL 508C CSA 22 2 No 14 Power Co...

Page 40: ...n Insulation resistance EN 61800 5 1 2000 m site altitude Overvoltage category III 2000 m site altitude Overvoltage category II Short circuit strength EN 61800 5 1 Motor connection Limited controller...

Page 41: ...Degree of pollution 2 Mechanical Vibration resistance 9 81 m s2 1 g Transport EN 60721 3 2 2M2 EN 61800 2 2 9 Hz Amplitude 3 5 mm 10 200 Hz Acceleration resistant up to 10 m s2 200 500 Hz Acceleration...

Page 42: ...kHz 40 C Reduce the rated output current by 2 5 C Operation at 8 16 kHz 35 C Reduce the rated output current by 2 5 C Free space 72 Requirements on the motor cable Capacitance per unit length 1 5 mm2...

Page 43: ...nterfaces EN 61000 4 4 1 kV 5 kHz Control terminals EN 61000 4 4 2 kV 5 kHz Surge Power terminals EN 61000 4 5 1 2 50 s 1 kV phase phase 2 kV phase PE Control terminals EN 61000 4 5 1 2 50 s 1 kV Oper...

Page 44: ...control torque speed Switching frequency 2 kHz 4 kHz 8 kHz 16 kHz Optionally noise optimised or power loss optimised Torque behaviour Setting range 1 10 In a setting range of 3 50 Hz Sensorless vecto...

Page 45: ...configuration Rated voltage 400 480 V AC 50 60 Hz Coded half wave 230 V AC 50 60 Hz Switching threshold 50 Hz 270 V AC 243 297 V AC 60 Hz 330 V AC 297 363 V AC Power input 1 5 W 400 V AC for 1 x half...

Page 46: ...20 8 16 6 15 6 12 5 3 Ambient temperature during operation Rated data of the 24 V buffer voltage preserves the control functionality in the event of a mains failure Supply voltage for control electro...

Page 47: ...00 500 0 1000 3 9 3 1 2 9 2 3 3 E84Dxxxx3024 0 400 500 0 1000 7 3 5 8 5 5 4 4 3 E84Dxxxx4024 0 400 500 0 1000 9 5 7 6 7 1 5 7 3 E84DHxxx7524 0 400 500 0 1000 16 0 12 8 12 0 9 6 3 Ambient temperature d...

Page 48: ...4 8 2 4 4 8 2 4 4 8 1 6 4 0 E84Dxxxx1524 3 9 7 8 3 9 7 8 3 9 7 8 2 3 6 4 E84Dxxxx3024 7 3 14 6 7 3 14 6 7 3 14 6 4 9 9 5 E84Dxxxx4024 9 5 19 0 9 5 19 0 9 5 17 0 6 3 9 5 E84DHxxx7524 16 0 32 0 16 0 32...

Page 49: ...tinuous current RMS important for the dimensioning of the cables PBd Continuous braking power tZ Cycle time periodic load change with running time and recovery time ton Running time tZ ton Recovery ti...

Page 50: ...The cable cross sections apply under the following conditions Use of PVC insulated copper cables conductor temperature 70 C ambient temperature 45 C no bundling of cables or cores three loaded cores...

Page 51: ...14 1 9 4 8 1 9 4 4 1 9 4 4 1 3 3 1 E84Dxxx1524 3 1 7 8 3 1 7 2 3 1 7 2 1 7 3 4 E84Dxxx3024 5 8 14 6 5 8 13 5 5 8 13 5 3 9 7 4 E84Dxxx4024 7 6 19 0 7 6 17 6 7 6 13 4 5 1 7 3 E84DHxx7524 12 8 25 6 12 8...

Page 52: ...S important for the dimensioning of the cables PBd Continuous braking power tZ Cycle time periodic load change with running time and recovery time ton Running time tZ ton Recovery time tfp Maximum run...

Page 53: ...4 The cable cross sections apply under the following conditions Use of PVC insulated copper cables conductor temperature 70 C ambient temperature 45 C no bundling of cables or cores three loaded core...

Page 54: ...t frequencies fout 5 Hz As a function of the switching frequency modes fixed or variable 0 0 5 5 f Hz out f Hz out 0 1 IOUT IOUT IaM IaM IaM02 IaM04 IaM08 IaM016 IaM0v IaM2 IaM4 IaM8 IaM16 IaMv 8400GG...

Page 55: ...0 30 0 10 7 21 3 Maximum output currents A 1 at a fixed switching frequency and ULN 500V 2 kHz 4 kHz 8 kHz 16 kHz Type IaM02 IaM2 IaM04 IaM4 IaM08 IaM8 IaM016 IaM16 E84Dxxxx7514 4 8 4 8 4 4 4 4 2 1 4...

Page 56: ...of the apparent motor current for pulse loads continuous moving averaging of the apparent motor current for permanent loads Type of utilisation Utilisation cycle Monitoring function Condition Code Pu...

Page 57: ...3 Dt4 8400IZ180 Fig 4 2 Overcurrent capacity at 45 C Pulse load 15 s cycle Calculation equation Peak current A Dt1 B Dt2 Dt1 Dt2 x 100 Unloading current Dt1 Peak current period Dt2 Unloading current p...

Page 58: ...200 75 200 75 133 50 E84Dxxx1524 120 45 E84Dxxx3024 133 50 E84Dxxx4024 E84Dxxx7524 Type Iamax IaR8 in 180 s cycle f 2 kHz f 4 kHz f 8 kHz f 16 kHz E84Dxxx7514 150 75 150 75 150 75 100 50 E84Dxxx1524...

Page 59: ...toring and motor holding brake Q8 0 Modular or 10E sockets X31 Fieldbus input Socket RJ45 or M12 A coded male X32 Fieldbus output Socket RJ45 or M12 A coded female X35 CAN on board M12 5 pole sockets...

Page 60: ...odular or 10E sockets X31 Fieldbus input M12 A coded pins X32 Fieldbus output M12 A coded sockets X34 CANopen master PLC M12 5 pole A coded sockets X41 Digital inputs DI1 and DI2 M12 5 pole sockets A...

Page 61: ...s and other components such as fieldbus communication and or drive based safety In addition the supply voltage is available at the terminals irrespective of the fact whether it is fed internally or ex...

Page 62: ...with the following rated values to ensure trouble free operation of the controller X10 Pin Name Feature Rated value 11 24E 12 GND Connection for external 24 V supply voltage by a safely separated powe...

Page 63: ...oop through arrangement is limited by the voltage drop due to max current 10 A and max cable cross section 2 5 mm2 Max load for plug contacts 10 A X4x X50 X8x Pin Name Feature Rated value 1 24O 3 GIO...

Page 64: ...l frequency input 0 10 kHz DI5 DI6 typical delay time 5 s at rising edge 25 s at falling edge 1 24O 3 GIO 24 V supply of the external sensors or potential free contacts External supply at 24E Voltage...

Page 65: ...upply of the external sensors or potential free contacts External supply at 24E Voltage drop 2 5 V Total current for X4x X50 X8x 1 A Extensions in the EMS version X46 configured Labelling Features Rat...

Page 66: ...h of external voltage 15 V A D converter 10 bit resolution Error 1 digit 0 1 based on the final value 1 24O 3 GIO 24 V supply of the external sensors or potential free contacts External supply at 24E...

Page 67: ...422 PLC X81 X82 Pin Name Features Rated value RS485 RS422 The assignment depends on the device version 133 24 V supply according to IEC 61131 2 type 1 RS485A Reception Data according to ANSI TIA EIA...

Page 68: ...DC 250 V Version according to type code F DC voltage integrated brake rectifier X21 Pin Name Feature Rated value 6 BD1 4 BD2 Connection of a motor holding brake Integrated brake rectifier Half wave re...

Page 69: ...olding brake control parameterisation Short circuit strength no Behaviour in case of reset and during switch on Outputs are switched off Operating frequency Max 60 min Stop Damage of the devices A def...

Page 70: ...Vertically suspended Maintain the specified free spaces above and below the controller to other installations Ensure untroubled cooling and exhaust air flow In case of continuous vibrations or shocks...

Page 71: ...ns 5 71 EDS84DPS424 EN 5 0 5 2 Dimensions mm E84DWGA021 mm a c c1 c2 c3 c4 e1 kg E84Dxxxx7514 353 186 92 75 110 7 0 7 5 E84Dxxxx1524 E84Dxxxx3024 434 290 145 92 52 148 8 9 9 4 E84Dxxxx4024 E84DHxxx752...

Page 72: ...Mechanical installation Mounting clearance 5 72 EDS84DPS424 EN 5 0 5 3 Mounting clearance Note The actual free space is determined by the connectors used and the cable bending radii mm E84DWGA025...

Page 73: ...anger The contacts of the power connectors X10 X11 X20 and X21 may carry dangerous voltage if the frequency inverter is connected to the mains Thus deenergise the frequency inverter before working on...

Page 74: ...ge by using appropriate measures Stop Pluggable terminal strips or plug connections Plugging or removing the terminal strips or plug connections during operation may cause high voltages and arcing Pos...

Page 75: ...e control terminals and interfaces During transport storage and operation ports not used must be sealed using the plastic caps in order to maintain the product features in accordance with the technica...

Page 76: ...or reinforced insulation Protection against accidental contact is guaranteed without any further measures Power connections X10 X11 Mains X21 Motor X20 Brake resistor Control terminals X10 24 V X11 2...

Page 77: ...ompatibility must be observed the permissible cable lengths may vary 6 1 4 Motor protection Extensive protection against overload By overcurrent relays or temperature monitoring We recommend the use o...

Page 78: ...nt Suitable for use in a surrounding air temperature of 45 C and additionally 55 C when de rating rules are followed Suitable for use in a compartment handling conditioned air The device is provided w...

Page 79: ...rature ambiante maximale de 45 C ainsi que 55 C en cas d application des r gles de r duction de puissance Convient pour une utilisation dans un a espace air conditionn L quipement est dot d un dispos...

Page 80: ...Using braided shields with an overlap rate 70 and an overlap angle of 90 Keeping unshielded cable ends as short as possible Use system cables or shielded cables for these connections Motor External b...

Page 81: ...is optimally installed if it is separated from mains cables and control cables it only crosses mains cables and control cables at right angles it is not interrupted If the motor cable must be opened a...

Page 82: ...Connect the shield correctly The shield connections of the control cables must be at a distance of at least 50 mm from the shield connections of the motor cables and DC cables Connect the shield of di...

Page 83: ...is required In the case of parallel routing cable trays of cables with different types of signals the degree of interference can be minimised by using a metallic cable separator or isolated cable duct...

Page 84: ...exclusively use shielded and low capacitance motor cables do not integrate any further cable into the motor cable e g for blowers etc shield the supply cable for temperature monitoring of the motor P...

Page 85: ...lded motor cable Use shielded motor cable Shield contact is not extensive enough Carry out optimal shielding as specified Shield of the motor cable is interrupted by terminal strips switched etc Separ...

Page 86: ...E 3 PE AC 380 500 V L1 L2 L3 PE 1 11 2 3 4 12 X10 Th BRW1 1 2 1 11 2 3 4 12 X11 S1 24 V GND U24 E84DWSP055 E84D 8400 protec controller S1 Service switch control element optional U24 Supply voltage 24...

Page 87: ...ains Pin Connection Description Data DESINA type Q4 2 pins 84DWTX0100 1 L1 Mains phase L1 Max 6 mm2 2 L2 Mains phase L2 3 L3 Mains phase L3 PE PE conductor 11 24E External 24 V power supply Max 2 5 mm...

Page 88: ...ta DESINA type Q4 2 sockets 84DWTX0110 1 L1 Phase L1 Max 6 mm2 2 L2 Phase L2 3 L3 Phase L3 PE PE conductor 11 24E External 24 V power supply Max 2 5 mm2 12 GND External reference potential X11 mains c...

Page 89: ...ce conductor Max 4 mm2 6 BD1 Motor holding brake 5 PTC Motor temperature monitoring Max 4 mm2 PTC thermistor PTC or thermal contact NC contact 8 PTC PE PE conductor Max 4 mm2 X21 motor connection devi...

Page 90: ...the replacement device is also damaged immediately Protective measures When devices are replaced due to malfunction of the brake control ensure that defect free motor holding brakes are connected Che...

Page 91: ...optional Pin Connection Description Data Type Q5 sockets E84DWX0202 1 RB2 Brake resistor max 2 5 mm2 2 RB1 3 T1 only E84DHxxx7524 brake resistor temperature monitoring 5 T2 4 n c not assigned PE PE c...

Page 92: ...he keypad including housing and a connecting cable The diagnosis terminal can be used to control or change individual settings In a quick commissioning menu the basic settings of the controller can be...

Page 93: ...input can be used either as voltage input or as current input X50 analog inputs AI AU Pin Signal Description Data Type M12 5 pole sockets 84DPSO05_5 1 24O 24 V supply of the external sensors 2 AI Cur...

Page 94: ...I009 8400DAI092 Fig 6 5 Wiring examples of the analog input Potentiometer with internal reference voltage AR Potentiometer with external reference voltage External master current selection based on a...

Page 95: ...Data Type M12 5 pole sockets 84DPSO05_5 1 24O 24 V supply of the external sensors 2 DI2 Digital input 2 According to IEC61131 2 type 1 or Two track frequency input for HTL encoder 0 100 kHz 3 GIO Ref...

Page 96: ...V DC 0 5 V 4 DI5 Digital input 5 8 mA at 24 V DC 5 n c Not assigned Example circuit DI1 S1 X41 GND IO GIO 24O 3 3k 3 3k DI2 S2 DI1 X41 GND IO GIO 24O 3 3k 3 3k DI2 8400DIO045 8400DIO022 Fig 6 6 Wirin...

Page 97: ...pe M12 5 pole sockets 84DPSO05_5 1 24O 24 V supply of the external sensors 2 DO2 digital output 2 configured HIGH 24 V or VDC at X10 3 GIO Reference potential LOW 0 5 V 4 DO1 digital output 1 configur...

Page 98: ...rface SSI X80 SSI Pin Signal Description Data M12 type 8 pole sockets 84DPSO05_8 1 CLK Pos clock signal 2 CLK Neg clock signal 3 Data Pos data line 4 Data Neg data line 5 n c Not assigned 6 n c Not as...

Page 99: ...ures Protective measures Prevent compensation currents via the shield of the fieldbus cable as follows Connect all fieldbus nodes with a 16 mm2 cable via the earthing studs Lay this cable in parallel...

Page 100: ...ication Pin Signal Description Data Type M12 4 pole D coded X31 sockets X32 sockets 84DPSO05_5 1 Tx Transmit path 2 Rx Receive path 3 Tx Transmit path 4 Rx Receive path 6 7 2 PROFIBUS X3x communicatio...

Page 101: ...R An A2 A1 EL100 009 Terminating resistors of 120 are not integrated and must be wired externally 6 7 4 CAN on board X35 communication Pin Signal Description Data Type M12 5 pole A coded sockets 84DPS...

Page 102: ...enclosure Control cabinet with at least IP54 enclosure Please refer to ISO 138491 and ISO 13849 2 for all further requirements Wiring must be shielded All safety relevant cables outside the control ca...

Page 103: ...LOW 3 5 V HIGH 18 30 V Supply through safely separated power supply unit SELV PELV 2 SIB Safe input channel B 5 GI 1 GND potential for SIA SIB 2 GND potential for the non safe signalling output 24 V...

Page 104: ...Clock output channel A 2 CLB Clock output channel B 3 GND_CLK GND potential clock output channel A 4 I1A Safe input 1 channel A 5 GND_I1 GND potential input 1 channel A 6 I1B Safe input 1 channel B 7...

Page 105: ...cts of the power connectors X10 X11 X20 and X21 may carry dangerous voltage if the frequency inverter is connected to the mains Thus deenergise the frequency inverter before working on it Earth the de...

Page 106: ...sing appropriate measures Stop Pluggable terminal strips or plug connections Plugging or removing the terminal strips or plug connections during operation may cause high voltages and arcing Possible c...

Page 107: ...ol terminals and interfaces During transport storage and operation ports not used must be sealed using the plastic caps in order to maintain the product features in accordance with the technical data...

Page 108: ...isolation by double or reinforced insulation Protection against accidental contact is guaranteed without any further measures Power terminals X10 X11 Mains X21 Motor X20 Brake resistor Control termina...

Page 109: ...ility must be observed the permissible cable lengths may vary 7 1 4 Motor protection Extensive protection against overload By overcurrent relays or temperature monitoring We recommend the use of PTC t...

Page 110: ...able for use in a surrounding air temperature of 45 C and additionally 55 C when de rating rules are followed Suitable for use in a compartment handling conditioned air The device is provided with int...

Page 111: ...ambiante maximale de 45 C ainsi que 55 C en cas d application des r gles de r duction de puissance Convient pour une utilisation dans un a espace air conditionn L quipement est dot d un dispositif de...

Page 112: ...ce made of tin plated or nickel plated copper braid Using braided shields with an overlap rate 70 and an overlap angle of 90 Keeping unshielded cable ends as short as possible Use system cables or shi...

Page 113: ...mally installed if it is separated from mains cables and control cables it only crosses mains cables and control cables at right angles it is not interrupted If the motor cable must be opened all the...

Page 114: ...the shield correctly The shield connections of the control cables must be at a distance of at least 50 mm from the shield connections of the motor cables and DC cables Connect the shield of digital i...

Page 115: ...ired In the case of parallel routing cable trays of cables with different types of signals the degree of interference can be minimised by using a metallic cable separator or isolated cable ducts Cover...

Page 116: ...ively use shielded and low capacitance motor cables do not integrate any further cable into the motor cable e g for blowers etc shield the supply cable for temperature monitoring of the motor PTC or t...

Page 117: ...tor cable Use shielded motor cable Shield contact is not extensive enough Carry out optimal shielding as specified Shield of the motor cable is interrupted by terminal strips switched etc Separate com...

Page 118: ...E L 3 PE AC 380 500 V L1 L2 L3 PE L1 L2 L3 PE MS1 SS1 SS2 E84DWSP060_A E84DEx E84DLx 8400 protec EMS controller half wave half wave coded X10 L1 L2 L3 PE Mains voltage X10 SS1 SS2 MS1 EMS control bar...

Page 119: ...2 L3 PE Data SS1 Data E84DWSP060_B E84DPx E84DDx 8400 protec EMS controller power wave DECA bus X10 L1 L2 L3 PE Mains voltage X10 data SS1 EMS Signalling bars control bars X11 Mains voltage loop throu...

Page 120: ...V Power Data E84DWSP060_D E84DFx 8400 protec EMS controller inductive system X10 UG UG PE 560 V DC mains voltage X10 24 V DC motor holding brake X11 Mains voltage loop through technique optional X31...

Page 121: ...ave E84DLx half wave coded 84DWTX0100 1 L1 Mains phase L1 Max 6 mm2 2 L2 Mains phase L2 3 L3 Mains phase L3 4 MS1 Signalling bar 1 PE PE conductor 11 SS1 Control bar 1 Half wave half wave coded Max 2...

Page 122: ...10 port for DC supply Pin Connection Description Data DESINA type Q4 2 pins Version 8400 protec EMS Type designation E84DFx inductive 84DWTX0100 1 n c Not assigned Max 6 mm2 2 UG DC bus voltage 3 UG D...

Page 123: ...DECA bus 84DWTX0110 1 L1 Mains phase L1 Max 6 mm2 2 L2 Mains phase L2 3 L3 Mains phase L3 4 n c Not assigned PE PE conductor 11 n c Not assigned Max 2 5 mm2 12 n c Not assigned X11 port for loop throu...

Page 124: ...ctor Max 4 mm2 6 BD1 Motor holding brake 5 PTC Motor temperature monitoring Max 4 mm2 PTC thermistor PTC or thermal contact NC contact 8 PTC PE PE conductor Max 4 mm2 X21 motor connection device versi...

Page 125: ...Damage of the devices A defective motor holding brake or a short circuit on the X21 connection motor and built on accessories causes internal damage to the device Possible consequences If a defective...

Page 126: ...connections 7 126 EDS84DPS424 EN 5 0 Connection of external brake resistor X20 connection of external brake resistor optional Pin Connection Description Data Type Q5 sockets E84DWX0202 1 RB2 Brake res...

Page 127: ...ad including housing and a connecting cable The diagnosis terminal can be used to control or change individual settings In a quick commissioning menu the basic settings of the controller can be parame...

Page 128: ...ype M12 5 pole sockets 84DPSO05_5 1 24O 24 V supply of the external sensors 2 DI2 Digital input 2 According to IEC61131 2 type 1 or Two track frequency input for HTL encoder 0 100 kHz 3 GIO Reference...

Page 129: ...external sensors 2 DI8 Digital input 8 HIGH 15 30 V DC 3 GIO Reference potential LOW 0 5 V 4 DI7 Digital input 7 8 mA at 24 V DC 5 n c Not assigned X46 digital inputs DI9 DI10 Pin Signal Description...

Page 130: ...24 V DC 5 n c Not assigned Example circuit DI1 S1 X41 GND IO GIO 24O 3 3k 3 3k DI2 S2 DI1 X41 GND IO GIO 24O 3 3k 3 3k DI2 8400DIO045 8400DIO022 Fig 7 5 Wiring examples of the digital inputs Wiring o...

Page 131: ...5 V 4 DO1 digital output 1 configured max 200 mA per output 5 n c Not assigned X46 digital outputs DO3 DO4 configured digital inputs Pin Signal Description Data 84DPSO05_5 M12 type 5 pole sockets A c...

Page 132: ...SI X80 SSI Pin Signal Description Data M12 type 8 pole sockets 84DPSO05_8 1 CLK Pos clock signal 2 CLK Neg clock signal 3 Data Pos data line 4 Data Neg data line 5 n c Not assigned 6 n c Not assigned...

Page 133: ...ith IEC 61131 2 type 1 3 GND EXT Reference potential 2 RxD RS485A In accordance with ANSI TIA EIA 485 A 98 4 RxD RS485B 5 TxD RS485A 6 TxD RS485B 7 n c Not assigned 8 n c X82 RS422 PLC Pin Signal Desc...

Page 134: ...DxxxxxxxCxBxxx E84DExxxxxxxCxBxxx E84DFxxxxxxxCxBxxx E84DLxxxxxxxCxBxxx E84DPxxxxxxxCxBxxx X81 X82 RS485 PLC Pin Signal Description Data 84DPSO05_8 M12 type 8 pole sockets A coded 1 TxD RS485A In acco...

Page 135: ...RS422 interfaces max 150 kHz X81 X82 RS422 PLC Pin Signal Description Data 84DPSO05_8 M12 type 8 pole sockets A coded 1 TxD CLK Transmission In accordance with ANSI TIA EIA 422 At RS422 PLC supports e...

Page 136: ...otective measures Prevent compensation currents via the shield of the fieldbus cable as follows Connect all fieldbus nodes with a 16 mm2 cable via the earthing studs Lay this cable in parallel to the...

Page 137: ...nal Description Data 84DPSO05_5 M12 type 5 pole sockets A coded 1 Shielding functional earth 2 n c Not assigned 3 CAN_GND CAN GND In accordance with CAN specification 4 CANH CAN HIGH 5 CANL CAN LOW Ex...

Page 138: ...connection Possible consequences Near the machine or plant situations may arise that are hazardous to persons The machine or plant may be damaged by an unexpected start Protective measures Commissioni...

Page 139: ...g for completeness short circuit and earth fault The emergency switching off function of the entire plant The motor circuit configuration star delta must be adapted to the output voltage of the contro...

Page 140: ...s voltage alternatively by a 24 V buffer voltage Follow the instructions of the software and or read the documentation Selection of the appropriate commissioning tool There are two ways to commission...

Page 141: ...400 V mains voltage Switch off of the 24 V supply Note The functions of the control electronics become inactive when the 24 V supply is switched off The switch function of Ethernet based fieldbuses i...

Page 142: ...ar V f characteristic operating mode is set as motor control The parameter settings are preset so that if the frequency inverter and the 50 Hz asynchronous machine match in terms of power the controll...

Page 143: ...e a setpoint potentiometer connected to the controller terminals is used as setpoint source Diagnostics In addition to the keypad also use the LEDs on the front of the controller for drive diagnostic...

Page 144: ...roller is established The connection has been established when the code C00051 appears in the display Then press the left function key SAVE Par1 8400 StateLineC User Menu Code list Quick commissioning...

Page 145: ...e C00007 for selecting the control mode Select parameter code 00007 and parameterise with Edit Select value 20 keypad and confirm with OK 5 Enable controller 8400 protec controllers are automatically...

Page 146: ...1 with 4 pole motor Wiring of the digital outputs at X41 Assignment Terminal control X41 24I DI2 GIO DI1 1 2 3 4 DI1 Fixed frequency 1 fixed frequency 3 see table below DI1 DI2 active HIGH DI2 Wiring...

Page 147: ...rameterise with left Edit function key MCTRL Act speed val C00051 0 rpm When the Lenze setting is loaded the display goes off for a short time When the display goes on again the main menu appears The...

Page 148: ...ng operation with external brake resistor Braking operation with spring applied brake Stop The two braking procedures Stopping of the ramp function generator and Inverter motor brake are only active i...

Page 149: ...the speed set in C00987 is added to the speed setpoint The sign of the current actual speed is considered in the process The ramp function generator is also stopped if an overvoltage occurs If the DC...

Page 150: ...modes of the various braking procedures nSet t nSet t 1 2 nSet t 0 t t t UDC UDC UDC E84WTBR001 Fig 9 1 Behaviour of the effective speed setpoint and the DC bus voltage during the braking process Fur...

Page 151: ...istor is connected if the DC bus voltage exceeds the switching threshold This prevents the controller from setting pulse inhibit through the Overvoltage fault and the drive from coasting The external...

Page 152: ...r must always be connected in series Note The 8400 protec devices do not allow for the thermostats of brake resistors to be monitored via a specific terminal Exception E84DHxxx7524 For special applica...

Page 153: ...tures see the mounting instructions for the brake resistor Possible consequences Severe burns when touching the brake resistor Fire or smouldering fire if flammable material is placed near the brake r...

Page 154: ...C contact Supply cable for evaluation of temperature monitoring to be integrated e g into the latch circuit of the mains contactor of the supply The brake resistor is thermally stressed due to convert...

Page 155: ...400DDI032 E84D 8400 protec X41 Digital input X20 Brake resistor connection ERB Brake resistor Evaluation of the thermal contact via analog input As an alternative to the integration of the thermal con...

Page 156: ...he Technical Data may be connected to the integrated brake control If necessary the holding brake must be controlled without a brake control via a digital output and a coupling relay If the permissibl...

Page 157: ...is neither increased nor reduced Wiring See motor connection for type Q8 0 24 V DC version The voltage required for controlling the motor brake is supplied to the controller by an external voltage so...

Page 158: ...T1 T2 Th BRK1 S1 S2 GL1 1 E84DWSP055_B Cold brake or Integrated brake rectifier wiring 24 V DC Connection system of plug type Q8 0 Fast switch wiring connection system plug type Modular X21 Motor con...

Page 159: ...d quick diagnostics The keypad can only be used in the diagnosis terminal version keypad including holder and connecting cable for 8400 protec controllers Please always substitute the term keypad for...

Page 160: ...BUS RDY green blinking Communication has been established on Communication has been stopped off Communication has not been initialised BUS ERR red fast blinking Communication error for PROFINET Node...

Page 161: ...PLC program is not available blinking fast PLC program is loaded saved or parameters are saved blinking PLC program is started on PLC program is stopped off PLC status is undefined device is switched...

Page 162: ...ing blinking Drive based safety is in service status off Communication between standard device and safety system is not possible S Error red on Fault trouble or warning blinking Drive based safety is...

Page 163: ...r 10 163 EDS84DPS424 EN 5 0 Legend The symbols used for indicating the LED states have the following meaning LED flashes once approx every 3 seconds slow flash LED flashes once approx every 1 25 secon...

Page 164: ...d OFF SwitchedOn state Device is switched on This is the controller s device state if the DC bus voltage is applied and the controller is still inhibited by the user controller inhibit OFF OperationEn...

Page 165: ...ion on this topic is provided in the corresponding documentation Automatic display This mode serves to display five preset parameters in a row Use key T2 to browse the parameters in ascending order Us...

Page 166: ...PL21 PLC program generic error 1 No reaction C00596 9 22 0x0616 PL22 PLC program generic error 2 No reaction C00596 10 23 0x0617 PL23 PLC program generic error 3 No reaction C00596 11 24 0x0618 PL24 P...

Page 167: ...resistor Fault 0xF000 90 0x175a OC13 Exceedance of maximum current for Fch Fault 0xF000 96 0x1760 OC14 Limitation of direct axis current controller No reaction 0xF000 C00570 1 97 0x1761 OC15 Limitati...

Page 168: ...304 CP04 CAN RPDO4 No reaction 0x8100 C00593 4 140 13 0x280d MCI1 Module missing incompatible No reaction 0x7000 C01501 2 144 1 0x2c01 PS01 No memory module Warning 0x6300 2 0x2c02 PS02 Par set invali...

Page 169: ...CtrlInterface Warning 0x8600 C00595 13 15 0x540f Ck14 Target position beyond SW limit position WarningLocked 0x8600 C00595 14 5 0x5405 Ck15 Error brake message signal Fault 0x8600 64 0x5440 Ck16 Time...

Page 170: ...troller status via different symbols Icon Meaning Note Controller is switched on SwitchedON state Controller is enabled Application in the controller is stopped Quick stop is active Controller is inhi...

Page 171: ...ge C00054 Motor current C00057 1 Maximum torque C00057 2 Torque at maximum current C00059 Motor number of pole pairs C00061 Heatsink temperature C00062 Temp inside the controller C00063 Motor temperat...

Page 172: ...ionality and availability Drive based safety with L force 8400 protec Unlike control cabinet devices decentralised drives are frequency inverters which are not locally mounted but directly attached to...

Page 173: ...the requirements of ISO 138491 and ISO 13849 2 This includes i a Switches relays with at least IP54 enclosure Control cabinet with at least IP54 enclosure Please refer to ISO 138491 and ISO 13849 2 fo...

Page 174: ...ption 20 the following safety functions can be used Safe torque off STO formerly safe standstill Safe stop 1 SS1 Safe stop emergency SSE Safe operation mode selector OMS Safe enable switch ES The safe...

Page 175: ...be parameterised via the Engineer The motion functions are continued to be executed by the controller The drive based safety monitors the safe compliance with the limit values When the limit values a...

Page 176: ...inated accessories for L force Inverter Drives 8400 protec Lenze system cables Motor connection Brake resistor connection Incremental HTL encoder Memory module USB diagnostic adapter E94AZCUS Connecti...

Page 177: ...08Q10 EYPxxxxAxxxxM08Q11 4 1 3 A B C D 1 1 A 5 A 4 7 3 3 B 8 C 4 D 6 BK 1 WH 6 BK 2 WH 5 GNYE BK 3 WH 8 WH 7 1 6 2 7 3 8 4 5 hb_mpamq_1 EYPxxxxAxxxxH10Q10 EYPxxxxAxxxxH11Q11 1 1 2 7 3 3 4 4 5 6 6 7 8...

Page 178: ...4 6 5 C5 C4 C3 C2 C6 C1 A1 A2 A3 C A 1 2 4 3 5 2 3 1 PE hb_mpahq_3 EYPxxxxAxxxxH09Q09 BK 1 WH 8 WH BN BK 2 WH 7 GNYE BK 3 WH 6 WH 5 C5 C4 C3 C2 C6 C1 A1 A2 A3 PE C A 1 2 3 4 6 5 C5 C4 C3 C2 C6 C1 A1...

Page 179: ...remental HTL encoder EYF0048AxxxxD01B02 3 3 4 4 2 2 1 1 BU YE OR WH 1 2 3 4 5 1 2 3 4 hb_efadb_1 EYF0048AxxxxD01A00 3 4 2 1 BU YE OR WH 1 2 3 4 B A Vcc GND hb_efada_1 EYF0048AxxxxA00B02 EYF0048AxxxxD0...

Page 180: ...w System cables Connection of external brake resistor 12 180 EDS84DPS424 EN 5 0 12 2 3 Connection of external brake resistor EYR0036AxxxxB01A03 2 1 1 2 3 4 5 5 3 EYR0036A 000002 EYR0052AxxxxH18A03 4 1...

Page 181: ...overview System cables Connection of safety sensors and actuators 12 181 EDS84DPS424 EN 5 0 12 2 4 Connection of safety sensors and actuators EYF0041Axxxxxxxxxx 4 7 8 5 3 6 2 1 1 2 3 4 5 6 7 8 BU BK W...

Page 182: ...ers of the controller are stored in the memory module The pluggable memory module enables a quick parameter set transfer to an identical controller Possible reasons for a parameter set transfer are Du...

Page 183: ...bles a quick parameter set transfer to an identical controller Possible reasons for a parameter set transfer are Duplication of similar applications in a series of identical drives Restorage of an app...

Page 184: ...agnosis terminal is based on the X400 keypad extended by a holder and a connecting cable Name Diagnosis terminal X400 Type designation EZAEBK200x Slot X70 Features In a robust housing Suitable for ins...

Page 185: ...hin 8 s using the number keys 0 9 Display c020 Note If no vehicle number is entered the control remains in automatic operation and continues to travel if required The vehicle number ensures that the r...

Page 186: ...PS424 EN 5 0 12 6 External brake resistors Assignment of controller brake resistor Controller External brake resistor 400 V 500 V E84Dxxxx7514 ERBS240R300W ERBS180R350W E84Dxxxx1524 ERBS180R350W E84Dx...

Page 187: ...ctronic with an external 24 V supply if required Advantages of an external supply Parameter setting and diagnostics of the controller with a deenergised mains input Mains Secondary Type VLN V ILN A VD...

Page 188: ...inductive data transfer Depending on the communication medium an LDEZLMDC contact conductor rail bus or an LDEZLMIDAT inductive data transfer interface can be connected LDEZLMDC rail bus CAN bus driv...

Page 189: ...Appendix Declarations and certificates 13 189 EDS84DPS424 EN 5 0 13 Appendix 13 1 Declarations and certificates...

Page 190: ...Appendix Declarations and certificates 13 190 EDS84DPS424 EN 5 0...

Page 191: ...Appendix Declarations and certificates 13 191 EDS84DPS424 EN 5 0...

Page 192: ...Appendix Declarations and certificates 13 192 EDS84DPS424 EN 5 0...

Page 193: ...Appendix Declarations and certificates 13 193 EDS84DPS424 EN 5 0...

Page 194: ...Appendix Declarations and certificates 13 194 EDS84DPS424 EN 5 0...

Page 195: ...missioning 138 before initial switch on 139 Commissioning steps 144 146 Concepts Mains connection 30 Configuration Display functions 159 Connection safety sensors and actuators 181 Contactors in the m...

Page 196: ...ulations 173 M Mains connection Concepts 30 Mains connection concept DECA bus 37 half wave coded 35 inductive 38 Power wave 36 Mains connection concepts EMS 35 Mains current 48 51 Manual operation dis...

Page 197: ...y engineering 172 Safety instructions 13 definition 12 layout 12 Safety sensors and actuators connection 181 Safety system Safety option 10 174 Safety option 20 174 Safety option 30 175 Safety options...

Page 198: ...Germany Service Lenze Service GmbH Breslauer Stra e 3 D 32699 Extertal Germany 49 0 51 54 82 0 00 80 00 24 4 68 77 24 h helpline 49 0 51 54 82 28 00 49 0 51 54 82 11 12 Lenze Lenze de Service Lenze de...

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