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LELY COSMIX S Manual Download Page 33

Description and Operation

4-7

D-I011.1106EN

innovators in agriculture

Figure 7.

Control unit (Qwes-ACT)

KEY:
1. Air valve block - 2. Multiboard pcb - 3. Power supply (option) - 4. Safe life switch (option)
- 5. Network switch (option) - 6. Air valve - 7. E-Link connection

Figure 8.

Control unit (Qwes-H/HR)

KEY:
1. Air valve block - 2. Multiboard pcb - 3. Power supply (option) - 4. Safe life switch (option)
- 5. Infrared ID reader - 6. Photoelectric sensor - 7. Network switch (option) - 8. Air valve - 9.
E-Link connection

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Summary of Contents for COSMIX S

Page 1: ...innovators in agriculture www lely com Lely Industries N V LELY COSMIX S Concentrate Feeder Installation and Operator Manual D I011 1106EN English Original...

Page 2: ...ii D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Page 3: ...blication may be copied or published by means of printing photocopying microfilm or any other process whatsoever without prior permission in writing by Lely Holding S r l Although the contents of this...

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Page 5: ...r form of excessive water lightning Defect of the electrical system or grounding Use of compressed air that does not meet the quality standards set by Lely Industries Damage to the electrical system a...

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Page 7: ...3 Capacity adjusted 3 Dimensions adjusted 1 11 01 4 Descriptions feed presence sensor and Qwes LEG ID reader added Operation section rewritten 5 Installation procedures feed presence sensor and Qwes L...

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Page 9: ...e latest information that was available at the time of publication Your COSMIX S may comprise improvements features or options that are not covered in this manual Applicability The table below shows t...

Page 10: ...y on the COSMIX S becomes invalid Before a technician does maintenance on a COSMIX S the owner must examine the service pass of the technician and make sure the technician is currently certified to do...

Page 11: ...a certified technician A trainee can do work on the milking robot can only in the presence of a certified technician When the training program is completed successfully Lely issue a certificate and a...

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Page 13: ...s 3 1 3 1 Dimensions and Weight 3 1 3 2 Control Unit 3 1 3 3 Cow Identification Readers 3 1 3 4 External Requirements 3 1 4 Description and Operation 4 1 4 1 Introduction 4 1 4 2 Component Description...

Page 14: ...ntenna 5 16 5 4 Connect the COSMIX S 5 20 5 4 1 Connect the Air Tubes 5 20 5 4 2 Connect the ID Reader Cable 5 21 5 4 3 Connect the Feed Presence Sensor Cable 5 21 5 4 4 Install the Earthing 5 22 5 4...

Page 15: ...e Information 8 7 8 5 3 Test the Tag ID 8 7 8 5 4 Test the Dosing Units 8 7 8 5 5 Test the Feed Detection System 8 8 8 6 Adjust the Floor Antenna Signal Qwes LEG models only 8 8 8 7 Adjustments in the...

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Page 17: ...ication with ISO ID readers Qwes LEG for identification with ISO ID readers Qwes H HR for identification with infrared ID readers The T4C Time for Cows farm management software has information about e...

Page 18: ...1 2 Introduction D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Page 19: ...R WARNING and CAUTION with the safety messages The signal word for each message uses the following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will result in deat...

Page 20: ...are only installed by authorized technicians 2 3 1 General Safety Read and understand the manual and all safety signs before you connect power supplies to operate maintain or adjust the COSMIX S Conc...

Page 21: ...parts Keep unauthorized persons especially small children away from the COSMIX S Concentrate Feeder at all times Before the pneumatic pressure is supplied to the COSMIX S Concentrate Feeder make sure...

Page 22: ...move a small part of the backing paper 5 Put the decal in the correct position on the mounting surface and carefully press the small part of exposed adhesive surface of the decal onto the mounting sur...

Page 23: ...Safety 2 5 D I011 1106EN innovators in agriculture Figure 2 Position of the safety decal...

Page 24: ...2 6 Safety D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Page 25: ...O ID readers Qwes LEG for identification with ISO ID readers Qwes H HR for identification with infrared ID readers 3 4 External Requirements Pressurized air Output pressure 6 8 bar 87 116 psi Connecti...

Page 26: ...4C network Network connection LAN CAT 5e Ethernet cable S FTP 200 MHz foil screened twisted pair with overall screening copper braiding with steel RJ 45 connector Maximum cable length 100 meters 109 y...

Page 27: ...s installed in the barn The COSMIX S is connected to the T4C network The COSMIX S gets input from and sends output to the T4C Farm Management software The following figures show the main components of...

Page 28: ...Operation D I011 1106EN innovators in agriculture Figure 4 Main components COSMIX S with Qwes H HR identification KEY 1 Feed hopper 2 Control box 3 Restraining bracket 4 Rear portal 5 Side fence 6 Fee...

Page 29: ...portal 5 Side fence 6 Floor antenna mat 7 EWA transformer 8 Feed bin 9 Front portal 4 2 Component Description 4 2 1 Frame and Fencing The COSMIX S has the following frames and fences Front portal Rea...

Page 30: ...nit gives the exact quantity of feed portions It has a cylinder that opens and closes the unit The amount of concentrate to be fed to a cow is based on calculations made in the T4C farm management sof...

Page 31: ...ylinders of the feed dosing unit It also controls the m box motor The pcb is installed in the control unit The control software that runs on the pcb communicates with the T4C farm management software...

Page 32: ...pcb The velos box is installed in the control unit 4 2 3 3 Air Valves Block The air valves are solenoid valves and supply pressurized air to the cylinders of the feed dosing unit s The air valves are...

Page 33: ...oard pcb 3 Power supply option 4 Safe life switch option 5 Network switch option 6 Air valve 7 E Link connection Figure 8 Control unit Qwes H HR KEY 1 Air valve block 2 Multiboard pcb 3 Power supply o...

Page 34: ...dentification ID Readers 4 2 4 1 Qwes ACT Cow ID Reader The Qwes ACT cow identification system has two components The cow tag Qwes ACT The ID reader ISO The cow tag is installed on a collar on the nec...

Page 35: ...tenna ISO EWA transformer Velos box The cow tag is installed on the leg of the cow The floor antenna 2 detects the signal The EWA transformer 3 filters the identification signal from the antenna signa...

Page 36: ...k Manual Controller The E Link Manual Controller controls and monitors the COSMIX S and communicates with the management software The E link Manual Controller has an LCD display and nine buttons that...

Page 37: ...s a command Button 6 moves the selector up one item increases a value by one or confirms a command Figure 11 The E Link Manual Controller 4 4 2 Menu Structure E Link The main menu on the E Link has th...

Page 38: ...n info displays information about the software installed on the multiboard pcb The menu displays the following items Software version Time when the software was compiled Date when the software was com...

Page 39: ...s is used to switch from display of metric units to imperial units The menu item Keep blocker open is only applicable for service engineers In the IR version of the COSMIX S a photocell is installed t...

Page 40: ...network Note The recommended value is 11 for the first COSMIX S 12 for the second and so on Menu item Dev addr T4C sets the identification number of the T4C server The default setting is 001 Menu ite...

Page 41: ...large and therefore the signal is too low for correct identification the signal is suppressed 2 is most sensitive 0 less sensitive Note The default value is 1 approx 30 cm or 11 8 in The menu FDS Test...

Page 42: ...the feed bin the antenna in the ID reader reads the tag The ID reader sends the data of the tag to the multiboard pcb Qwes H HR tags The photoelectric sensor on the control unit detects the presence o...

Page 43: ...5 3 Interaction between the COSMIX S Components The COSMIX S is connected to the T4C network After installation the COSMIX S is given a device ID and an IP address These settings are used in the T4C s...

Page 44: ...4 18 Description and Operation D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Page 45: ...feed hoppers 1 Feed unit with one feed hopper 6 1 Control unit 8 1 Cartboard box with small parts 7 2 Pipe with open T clamps not shown 2 Side fence 3 1 Front portal 5 1 Rear portal 2 1 Restraining b...

Page 46: ...5 7 in Make holes in the cover of the feed funnel to attach the drop pipes from the tube feeders The holes in the cover of the feed funnel must be the correct size for the drop pipes so that dust does...

Page 47: ...cific requirements The COSMIX S must be installed on a solid and correctly constructed foundation The cows should have easy access to the COSMIX S The cows must not be able to lay down in the exit rou...

Page 48: ...1 5 in 16 Bolt washer nut 4 T clamps Installation CAUTION This procedure requires a minimum of two persons 1 Put the front portal 1 fig 14 page 5 5 on the floor hold it Note The front portal has a sma...

Page 49: ...D I011 1106EN innovators in agriculture CAUTION Do not fully tighten the T clamps 7 Loosely install the side fences with the T clamps on the rear portal with the four bolts 2 Figure 14 Install the po...

Page 50: ...distance between the front and rear portal is 101 5 cm 40 0 in move the front portal 1 fig 16 page 5 7 if necessary 2 Make sure the side fences are level 2 move the T clamps 3 up or down if necessary...

Page 51: ...EN innovators in agriculture 5 Tighten the bolts on the four T clamps 4 fig 16 page 5 7 with a 8 mm Allen key 6 Remove the screwdrivers or pins from the front portal that keep the fences in place Figu...

Page 52: ...Install the Portals on the Floor Parts 8 Expander bolt M12 120 80 Installation Note Use the supplied expander bolts on concrete floors otherwise use suitable M12 installation hardware 1 Install the f...

Page 53: ...he control unit 3 Loosen the bolts that tighten the two strips on the cable throughput 15 fig 31 page 5 20 4 Feed the earthing cable 14 from the control box through the cable throughput 5 Install a ca...

Page 54: ...1 with an 8 mm Allen key 2 Install the four bolts 9 and eight nuts 7 on the mounting pipes Note The mounting pipes can be installed on three different heights on the back plate 3 and 4 3 Install the...

Page 55: ...Installation 5 11 D I011 1106EN innovators in agriculture Figure 19 Install the pipes on the front plate Figure 20 Install the front plate on the fences...

Page 56: ...he feed hopper cover 1 fig 37 page 5 30 remove the cover 2 2 Lift the feed funnel cover 3 and remove it 3 If there is no hole in the bottom side of the feed funnel cover 1 Drill a holes in the feed fu...

Page 57: ...1 4 Feed bin Feed funnel cover Feed hopper cover Installation 1 Install the feed bin 4 fig 23 page 5 14 on the front plate with the four bolts nuts and washers 3 1 and 2 2 Install the dosing unit s 1...

Page 58: ...5 14 Installation D I011 1106EN innovators in agriculture Figure 23 Install the feed bin Figure 24 Install the dosing unit feed hopper and feed funnel...

Page 59: ...rear fences on a side fence with a 70 mm bolt 5 fig 25 page 5 15 a washer 1 and a cap nut 2 2 Lift the rear fence and loosely install the underside of rear fence on the side fence with a 70 mm bolt 5...

Page 60: ...f the side fences with the strip 1 pointing to the front with the four clamping brackets bolts washers and nuts 2 2 Make sure the distance between the holes in both strips is 75 cm 29 5 in Figure 26 I...

Page 61: ...emove approximately 1 cm 0 4 in from the inner insulation 7 Insulate the shielding 8 Connect the shielding to the connector 6 fig 29 page 5 19 on the EW transformer pcb 9 Connect the inner wire to the...

Page 62: ...5 18 Installation D I011 1106EN innovators in agriculture Figure 27 Install the antenna mat Figure 28 Connect the Qwes LEG ID reader cable to the EWA transformer...

Page 63: ...Installation 5 19 D I011 1106EN innovators in agriculture Figure 29 Connect a Qwes LEG ID reader Figure 30 Install the EWA transformer...

Page 64: ...Connect the Air Tubes 1 Find the air tubes that are connected to the dosing unit Note Each feed dosing unit has a black and a blue air tube 2 Feed the air tubes into the control unit 3 Connect the bla...

Page 65: ...stall the cable connector on the pcb with the screw 3 Install the cable with the clamp and the two screws on the pcb 4 Make sure the clamp and the shielding are connected Qwes LEG ID reader 1 Insulate...

Page 66: ...ft to prevent power drop If this is not possible install an extra power supply 1 Install a power supply cable from the nearest 24 V power supply to the COSMIX S 2 Feed the power supply cable into the...

Page 67: ...tool Preparation 1 Make sure the network cable is of type S FTP 200MHz CAT5e 2 Cut a piece of network cable to the correct length 3 Feed the network cable into the control unit Installation 1 Install...

Page 68: ...B on both cable ends T 568A T 568B 1 Green White 1 1 Orange White 1 2 Green 2 2 Orange 2 3 Orange White 3 3 Green White 3 4 Blue 4 4 Blue 4 5 Blue White 5 5 Blue White 5 6 Orange 6 6 Green 6 7 Brown W...

Page 69: ...Installation 5 25 D I011 1106EN innovators in agriculture Figure 34 Install a type 1 network connector...

Page 70: ...on the screen 2 5 Cut the remaining screen 2 6 Remove the plastic shield from the cable 7 Splice the wires The blue and red wires on one side the yellow and green wires on the other side 3 Note A Type...

Page 71: ...EN innovators in agriculture 11 Install a plate on both sides of the connector 6 12 Push both plates until you hear a click 7 13 Push the connector cover on the connector until you hear a click 8 14 I...

Page 72: ...5 28 Installation D I011 1106EN innovators in agriculture Figure 35 Assemble a type 2 Ethernet network cable...

Page 73: ...or from the multiboard pcb 5 Strip approximately 1 5 cm 0 4 in of the marked insulation of the network cable 1 fig 36 page 5 29 and 2 6 Attach the network cable to the earthing connector with the eart...

Page 74: ...d Unit Removal 1 Pull the springs on both sides of the feed hopper cover 1 fig 37 page 5 30 remove the cover 2 2 Lift the feed funnel cover 3 and remove it Installation 1 Install the feed funnel cover...

Page 75: ...4 Set the device address T4C page 8 2 The device address for the T4C server is 1 5 Make sure the feed blocker is set to open 6 Make sure the weight unit is set to off 7 Add the COSMIX S device to the...

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Page 77: ...This makes it possible to report feeding details from the COSMIX S apart from the milking robot 3 Select the feed types to be added to the report 4 Select button Open 6 2 List a Feed Overview Note The...

Page 78: ...w displays the total feed intake per device milking robot and COSMIX S and per feed type in a given period 1 In the navigation bar select Analysis Reports and Reports 2 Select the report Feeding Devic...

Page 79: ...Maintenance 7 1 D I011 1106EN innovators in agriculture 7 MAINTENANCE There is no maintenance information in this manual...

Page 80: ...7 2 Maintenance D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Page 81: ...cap until you can remove it from the connector on the control unit 2 Connect the connector of the E Link Manual Controller to the connector on the control unit 3 Fully turn the ring on the connector...

Page 82: ...u 8 3 3 Set the T4C Device Address WARNING Block the cow traffic to the COSMIX S before you do this procedure Use the E Link manual controller for this procedure 1 In the main menu select Network sett...

Page 83: ...Block the cow traffic to the COSMIX S before you do this procedure Use the E Link manual controller for this procedure 1 In the main menu select Settings and push button 2 Select Set defaults and push...

Page 84: ...ds you return to the menu Settings 8 4 5 Calibrate the Valves WARNING Block the cow traffic to the COSMIX S before you do this procedure Use the E Link manual controller for this procedure 1 In the ma...

Page 85: ...w traffic to the COSMIX S before you do this procedure Use the E Link manual controller for this procedure 1 Make sure the feed bin is empty 2 Use the E Link to drop five portions for feed type 1 page...

Page 86: ...affic to the COSMIX S before you do this procedure Use the E Link manual controller for this procedure 1 Make sure the feed bin is empty and clean 2 In the main menu select Setup and push button 3 Sel...

Page 87: ...he cow traffic to the COSMIX S before you do this procedure Use the E Link manual controller for this procedure 1 In the main menu select Testing and push button 2 Select Tag id and push button The di...

Page 88: ...the E Link manual controller for this procedure 1 Make sure the feed bin is empty 2 In the main menu select Testing and push button 3 Select FDS Test and push button The display shows the output valu...

Page 89: ...sformer pcb 1 fig 29 page 5 19 2 Connect the jumper to connector B2 on the EWA transformer pcb 3 Repeat the adjustment procedure Attach the EWA transformer housing to the front portal 1 Install the co...

Page 90: ...From the navigation bar select Configuration and Devices 3 Select tab Cosmix 4 Select button Add 5 Complete the form The device name is the name of the device Use a clear name The device address must...

Page 91: ...way automatic feed tables can control the distribution between the milking robot and the COSMIX S For clarity use clear and recognizable abbreviated names that have both the device and feed name ingr...

Page 92: ...Note The IP address for the first COSMIX S is 10 4 1 11 for the second 10 4 1 12 and so on 2 Enter the IP address HTTP 10 4 1 xx 8080 xx 11 or 12 and so on in the address field of the web browser 3 Se...

Page 93: ...eed credit page 9 2 The cow number is greater than 32000 Adjust the cow number The Credit is less than the minimum period amount MinCredit Restart the T4C PC A particular cow is not fed Other Call you...

Page 94: ...the cow responder 2 Make sure the number is less than 32000 9 2 3 Clean the Dosing Unit WARNING Danger of being entangled by rotating parts Keep hands loose clothing and long hair away from moving par...

Page 95: ...Diagrams 10 1 D I011 1106EN innovators in agriculture 10 DIAGRAMS 10 1 Overview COSMIX S with One or Two Feed Hoppers...

Page 96: ...10 2 Diagrams D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Page 97: ...r with standardized method and format of transfer of data between sensors kg kilogram kPa kiloPascal lb pound LED Light Emitting Diode m metre M box multibox standardized fencing used in Lely products...

Page 98: ...2 Glossary of Terms D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Page 99: ...me Information 4 15 Dosing Unit 8 4 M Make Basic Software Settings 8 1 Make Sure the Cow has Feed Credit 9 1 Multiboard PCB 4 9 4 15 R Remove or install the Covers from the Feed Unit 9 2 S Set the Dev...

Page 100: ...2 Index D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Page 101: ...D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Page 102: ...D I011 1106EN innovators in agriculture LELY INDUSTRIES NV Weverskade 110 NL 3147 PA Maassluis Tel 31 0 10 59 96 333 Fax 31 0 10 59 96 444 www lely com Live Life Lely...

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