Krautzberger HS-25/2K Operating Instructions Manual Download Page 1

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200-0358

Translation of the original operating instructions

T-Dok-044-GB-Rev.0

Hand-held spray gun HS-25/2K

Operating instructions

Summary of Contents for HS-25/2K

Page 1: ...200 0358 Translation of the original operating instructions T Dok 044 GB Rev 0 GB Hand held spray gun HS 25 2K Operating instructions...

Page 2: ...in line with currently applicable directives If the labelling on the product is required it is affixed to the product as the result of the necessary analysis of ignition sources If no labelling is af...

Page 3: ...livery condition storage and packaging 16 4 1 Transport 16 4 2 Delivery condition 16 4 3 Storage 16 4 4 Packaging 16 5 Menu 17 6 Installation 18 6 1 Safety 18 6 2 General installation information 20 6...

Page 4: ...ponent B 42 9 Troubleshooting 44 9 1 Safety 44 9 2 Customer Care 46 9 3 Start of operation after eliminating malfunction 46 9 4 Troubleshooting table 47 10 Spare parts 48 10 1 Safety 48 10 2 Order 48...

Page 5: ...sonnel must have read and understood this manual before starting any work Compliance with all specified safety information and instructions is a basic requirement for safe working condi tions In addit...

Page 6: ...ia a separate fluid hose The mixing of the two components only takes place in the spray jet This prevents a premature reaction of the material Continuous mixing of the components or specified time int...

Page 7: ...bination of symbol and signal word indicates a possibly dangerous situation which can cause slight injuries if it is not averted NOTICE This combination of symbol and signal word indicates a possibly...

Page 8: ...ee operation Additional identifications The following symbols are used in this manual to highlight operating instructions results lists ref erences and other elements Identification Explanation Step b...

Page 9: ...nel are in a position to perform assigned tasks and to identify and avert potential risks on their own 3 3 Personal safety equipment and clothing Personal safety equipment is used to protect persons f...

Page 10: ...s or who allows a third party to use apply it and who is responsible for the legal product stew ardship for the protection of the user the personnel or third parties Owner responsibilities The machine...

Page 11: ...ked regularly for functionality and complete ness 3 5 Intended use The hand held spray gun is designed for the processing of 2 component materials The intended use also includes the compliance with al...

Page 12: ...living beings electrical systems or devices Do not step into the area of the fluid jet The angle of the fluid jet in front of the nozzle may be up to 180 depending on the setting of the nozzle The le...

Page 13: ...ices regarding the risk of burns through coating material and or heated air and especially point out risks due to leaks or a bursting of the spray gun If required wear protective clothing safety goggl...

Page 14: ...nsport so that there are no toxic flammable or explosive products inside WARNING Risk of death risk of injury or property damage due to hazardous media Potential consequences The application of hazard...

Page 15: ...en manufactured based on state of the art technology and in compliance with technical safety regulations Nonetheless their use may pose a threat to the life or health of users or third parties or harm...

Page 16: ...n Keep away from any aggressive media n Protect from UV radiation n Avoid mechanical shocks n Storage temperature 15 to 40 C n Relative atmospheric humidity max 60 n For storage for longer than 3 mon...

Page 17: ...ozzle main nozzle system HVLP 5 Fluid connection component A 6 Air nozzle additional system 7 Fluid connection component B 8 Pull lever 9 Connection compressed air supply 10 Handle 11 Closing piece ne...

Page 18: ...cause serious personal injury or material damage Note Ensure ample of space for the installation prior to starting any work Carefully handle open sharp edged components Maintain order and cleanliness...

Page 19: ...owner is responsible for the presence and the up to date status of the safety data sheet and the associated generation of the risk assessment of the effected workstations CAUTION Risk of injury throug...

Page 20: ...kage e g the loosening of a fluid hose connection or during the bursting of a fluid hose close the shut off valve at the material source as quickly as possible It is recommended to install the shut of...

Page 21: ...material supply component A Fig 3 2 and material supply component B Fig 3 1 2 Connect quick coupling of the compressed air hose supplied by the system owner to the plug nipple Fig 3 3 of the hand held...

Page 22: ...ate skin enter the body and forcefully inject air This presents the risk of causing a fatal embolism In addition there is a risk of poisoning in case of toxic coating or cleaning material Avoid uninte...

Page 23: ...d compressed air hose lines before each use for damage and tight fit Adhere to the spray media manufacturer s specifications in the safety data sheet Make sure that the connected compressed air is oil...

Page 24: ...ver point the compressed air at people Check the material and compressed air hose lines before each use for damage and tight fit Make sure that the hose lines used fulfil the requirements with respect...

Page 25: ...compressed air hoses for proper connection prior to start up Never point compressed air at living beings CAUTION Risk of injury due to tripping over hoses and cables Hoses and cables are slipping and...

Page 26: ...ished quickly n In case of an unforeseen air pressure drop e g because a hose connection came loose a hose burst or similar release the pull lever to disrupt the material supply After that immedi atel...

Page 27: ...es 3 End spraying process by releasing the pull lever Fig 4 1 4 Establish the material supply for component A and component B provided by the system owner 5 Point hand held spray gun at a test surface...

Page 28: ...ner 3 Point hand held spray gun at a test surface Fig 5 Pull lever 4 Begin spraying process by pulling the pull lever Fig 5 1 5 If necessary adjust the spray pattern Chapter 7 5 Adjusting the spray pa...

Page 29: ...d with an installed air controller with which the airflow can be fine tuned directly on the machine 7 5 2 Jet regulation Fig 7 Jet regulation By default the main nozzle system of the hand held spray g...

Page 30: ...the materials that are to be processed and must be established through tests 7 5 4 Needle stroke setting Fig 8 Needle stroke setting If too much fluid is being sprayed the fluid output can be reduced...

Page 31: ...praying process by releasing the pull lever Fig 9 1 2 Disrupt the material supply for component A and component B provided by the system owner and secure it against a restart 3 Disrupt the compressed...

Page 32: ...netrate skin enter the body and forcefully inject air This presents the risk of causing a fatal embolism In addition there is a risk of poisoning in case of toxic coating or cleaning material Avoid un...

Page 33: ...spare parts The use of incorrect or defective spare parts can cause risks for the personnel as well as damage malfunctions or complete failure Note Only use original spare parts from Krautzberger or...

Page 34: ...ts that can generate ignitable sparks Adhere to instructions of the medium manufacturer CAUTION Risk of injury due to fluid needle A sharp fluid needle can cause puncture injuries Note Caution when ha...

Page 35: ...t fit n Check whether all covers and guards have been properly attached n Ensure that all tools materials and other equipment have been removed from the work area n Clean the work area Properly dispos...

Page 36: ...When necessary Change nozzle set Chapter 8 6 Change nozzle set on page 39 Specialist After each use Clean hand held spray gun Chapter 8 5 Cleaning spray gun on page 36 User 8 5 Cleaning spray gun WAR...

Page 37: ...releasing the pull lever 9 End the cleaning product supply 10 Blow out cleaning product residues by briefly operating the pull lever 11 Switch off the compressed air supply and secure it against a res...

Page 38: ...n Actuator 7 on the press button n Fluid needle 2 in front of the screw 3 n Needle actuator 1 Operating instructions T Dok 044 GB Rev 0 mail krautzberger com www krautzberger com GB 38...

Page 39: ...troke setting are preloaded To reduce the preload of the spring unscrew the needle stroke adjustment screw to the end stop Carefully unscrew closing piece needle stroke setting Fig 12 Closing piece 2...

Page 40: ...surement needle tip to needle nuts Fig 14 matches If necessary adjust the dimension and re tighten the needle nuts Installation 1 Insert the fluid needle including needle spring and tighten the lock s...

Page 41: ...zzle Fig 15 3 3 Unscrew the fluid nozzle Fig 15 4 Installation The threads of the parts that need to be installed for the first time need to be lightly greased with special grease from Krautzberger 1...

Page 42: ...t Fig 16 4 and needle actuator Fig 16 3 3 Loosen the screw Fig 16 2 and remove bracket Fig 16 1 Fig 17 Fluid needle and fluid nozzle 4 Unscrew screw Fig 17 1 and pull out needle with spring Fig 17 2 5...

Page 43: ...le slide the spring and screw onto the threaded side of the needle 3 Screw on needle actuator and nut Fig 18 Setting dimension 4 Upon reaching the setting dimension needle tip to needle nuts Fig 18 re...

Page 44: ...otective equipment Protective equipment n Protective clothing n Safety goggles n Light respiratory protection n Protective gloves n Safety shoes WARNING Risk of fatal injury due to unauthorized restar...

Page 45: ...nstallation site Loosely stacked or scattered com ponents and tools are sources for accidents After components were removed ensure proper installation reinstall all locking elements and adhere to torq...

Page 46: ...an authorized specialist If the error is not included in the following tables or if it cannot be eliminated with the measures described contact Customer Care at Krautzberger GmbH 9 2 Customer Care Kr...

Page 47: ...ick n Thin material Split spray pattern n Insufficient mate rial n Increase material supply n Flat jet air pres sure too high n Reduce flat jet air pres sure Fluid jet comes out in spurts or rapid bur...

Page 48: ...questions always contact our service department 10 2 Order Spare parts order General To make spare part ordering easier please provide the following information Serial number Model product name Desig...

Page 49: ...or accidents Properly dismantle components Pay attention to very high individual weight of some of the components If necessary use hoisting equipment Secure components so that they cannot fall or tip...

Page 50: ...t n Physically disconnect the entire power supply for the system and discharge any energy stored in the machine n Remove and dispose of operating and auxiliary material as well as remaining processing...

Page 51: ...ols can cause injuries Note Ensure you have sufficient space before starting the work Carefully handle open sharp edged components Keep the workplace orderly and clean Loosely stacked or scattered com...

Page 52: ...ialised companies If necessary obtain information about environmentally appropriate disposal with the local municipalities or specialised disposal companies 12 2 Disposal If no return or disposal agre...

Page 53: ...d temperature 8 hours of contin uous use 43 C Maximum atomiser air pressure 1 2 12 MPa bar Maximum air temperature 43 C Suction connection G3 8 male Atomiser air Hose sleeve NW 8 9 mm or G1 4 male Con...

Page 54: ...14 Declaration of conformity Fig 19 Declaration of conformity Operating instructions T Dok 044 GB Rev 0 mail krautzberger com www krautzberger com GB 54...

Page 55: ...tion 6 F Fluid pressure 53 Function description 6 M Measurements 21 Model 6 O Owner 10 P Personal safety equipment and clothing 9 Personnel 8 S Safety equipment and clothing 9 Safety information 13 Sa...

Page 56: ......

Page 57: ...Krautzberger GmbH Stockbornstrasse 13 65343 Eltville am Rhein Germany Hotline 49 0 6123 698 222 Reception 49 0 6123 698 0 Fax 49 0 6123 698 200 Email mail krautzberger com Internet www krautzberger co...

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Krautzberger HS-25/2K, Operating Instructions Manual

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