Kohler COMMAND PRO CS10, Service Manual

Page: 74 / 154

8.20
Section 8
Electrical System and Components
3. Remove the spring holder (collar), spring and
drive pinion assembly from the armature shaft.
Figure 8-25. Disassembled Drive Components.
4. Use a solvent to thoroughly clean any dirt or old
lubricant from the splines.
5. Inspect the splines and drive components for
wear or damage. If the splines are damaged, it
will be necessary to replace the starter. The drive
components are available as individual service
parts if any of them are worn or damaged.
6. Apply a small amount of molybdenum disulfide
lubricant to the splines.
7. Install the drive pinion, spring, and spring holder
(collar) onto the armature shaft.
Figure 8-26. Installing Drive Components.
8. Install a new retaining ring into the groove of the
armature shaft. Squeeze it with a pliers to
compress it into the groove. It must fit into the
recess in the end of the spring holder.
Figure 8-27. Installing Retaining Ring.
Starter Disassembly
1. Remove the retaining ring, spring holder (collar),
spring, and drive pinion assembly from the
armature shaft. Refer to ‘‘Starter Drive Service’’.
2. Disconnect the solenoid lead from the starter
terminal. Hold the lower jam nut from turning with
a wrench while loosening the top nut, to prevent
damaging internal components. See Figure 8-28.
The solenoid may be removed or left in place.
Figure 8-28. Removing Solenoid Lead.