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Troubleshooting

Troubleshooting 8

 Risk of electrical shock . can shock, burn, 

or kill. disconnect power before attempting any service 
or repair work on pump.

 Risk of cuts and possible unexpected starts . 

Keep hands away from pump suction inlet when working 
on or servicing pump.

Symptom

Possible Cause(s)

Corrective Action

Motor not running

Motor protector tripped.

allow motor to cool. Make sure pump is completely submerged. clear debris from volute 

and impeller. check for high amp draw.

open circuit breaker or blown fuse.

replace fuse or reset breaker. If circuit breaker opens repeatedly, don’t reset it - call a 

licensed electrician.

Impeller clogged or binding.

check amp draw. If it is more than twice the nameplate amps, the impeller is locked. 

Bearings and shaft may be damaged. dIsconnect poWer, clear debris from volute, 
impeller, and cutter as needed.

power cable damaged.

resistance between power cable and ground should be infinity. If any reading is less than 

infinity, call a licensed electrician.

Bad control panel.

Inspect control panel wiring. call a licensed electrician.

defective liquid level switch.

With switch disconnected from power, check continuity through switch while activating 

liquid level switch. replace switch if necessary.

not enough liquid in wet well to activate 

controls.

allow the liquid to rise several inches above the switch-on level.

liquid level cords tangled

untangle cords for free operation.

automatic controls defective

try running pump in manual mode. If it runs, the automatic control is at fault.

pump runs continuously

liquid level control cords tangled

untangle cords for free operation.

pump is airlocked.

stop pump for about one minute, then restart. repeat stopping and starting until the 

airlock clears. If the airlock persists, dIsconnect poWer, pull the pump and drill a 
1/8” hole in the discharge pipe between the pump discharge and the check valve.

Flow in matches or exceeds the pump’s 

capacity.

a larger pump or more pumps may be needed.

little or no effluent 

delivered from pump

check valve plugged, stuck shut, or 

installed backwards.

Make sure check valve is installed correctly (flow arrow should point away from pump) 

and functioning correctly.

system head excessive.

consult dealer.

pump suction plugged.

dIsconnect poWer, pull pump, inspect, and clear as needed.

Wrong voltage or not wired correctly.

check pump’s rotation; check nameplate voltage against supply voltage (they must 

match); consult a licensed electrician.

pump is air locked.

stop pump for about one minute, then restart. repeat stopping and starting until the 

airlock clears. If the airlock persists, dIsconnect poWer, pull the pump and drill a 
1/8” hole in the discharge pipe between the pump discharge and the check valve.

Worn or damaged impeller.

dIsconnect poWer, pull pump and inspect impeller. replace if necessary.

liquid level controls incorrectly installed 

or defective.

reposition or replace as necessary.

pump cycles constantly

no discharge check valve installed.

Install discharge check valve.

discharge check valve stuck open.

repair or replace check valve as necessary.

sewage wetwell too small.

consult dealer.

liquid level controls incorrectly installed 

or defective.

reposition or replace as necessary.

pump too small for inlet flow.

consult dealer about larger pump or second pump.

Summary of Contents for MULTICUT G2D-01

Page 1: ...ci n Piezas Para mayor informaci n sobre el funcionamiento instalaci n o mantenimiento de la bomba Llame al 1 800 642 5930 Espa ol Paginas 24 34 2012 JP913 01 24 12 Installation and Operator s Manual...

Page 2: ...ump s capacity electrical or mechanical failure in the pump etc may prevent your pump from functioning normally To prevent possible damage consult your dealer about installing a secondary sewage pump...

Page 3: ...r immediately Thank you for purchasing this Jung Pumpen product To help ensure years of trouble free operation please read the manual carefully This pump may be installed on an optional guide rail lif...

Page 4: ...e must be within 10 of the nameplate voltage If in doubt consult a licensed electrician 5 Connect the pump to its own dedicated circuit with no other load on the circuit Figures 3 4 5 show single and...

Page 5: ...nd possible unexpected starts Rotation of the cutter with hands in the cutter area can cause loss of fingers Disconnect the electrical power and keep your hands away from the pump inlet opening when w...

Page 6: ...sk of infection Pathogens such as hepatitis can collect on pump during normal operation Submerge the complete pump in a disinfectant solution dilute chlorine bleach for at least one hour before disass...

Page 7: ...e motor shaft If necessary use a flat blade screwdriver to help pry the seals from the shaft 9 Unscrew four capscrews and remove the bracket from the motor housing 10 Use a flat blade screwdriver and...

Page 8: ...uously Liquid level control cords tangled Untangle cords for free operation Pump is airlocked Stop pump for about one minute then restart Repeat stopping and starting until the airlock clears If the a...

Page 9: ...Repair Parts 9 Repair Parts 6332 1110 1 2 8 3 4 7 6 3 5 3...

Page 10: ...3907 G2DT 43 RP JP43638 G3D 01 RP JP43652 RP JP43610 RP JP21454 RP JP40381 RP JP43696 RP JP21876 RP JP43868 RP JP43869 RP JP43870 G3D 21 G3D 03 RP JP43641 RP JP20875 RP JP43063 RP JP43699 RP JP43700 G...

Page 11: ...erating a three phase motor with single phase power through a phase converter will void the warranty Note also that three phase motors must be protected by three leg ambient compensated extra quick tr...

Page 12: ...8 4 14 9 221 9 8 73 103 4 06 217 1 8 55 136 5 5 37 349 5 13 76 G2DT 23 G2DT 43 G2D 01 417 16 42 247 9 72 123 4 84 254 5 10 02 141 5 55 387 15 24 G2D 21 G2D 03 378 4 14 9 221 9 8 73 103 4 06 217 1 8 55...

Page 13: ...ous aupr s de votre d taillant concernant l installation d une deuxi me pompe d eaux d gout ou d une alarme de niveau lev de l eau Consultez la section D pannage de ce manuel pour obtenir des renseign...

Page 14: ...transporteur Nous vous remercions d avoir achet ce produit Jung Pumpen Pour vous assurer des ann es de fonctionnement sans probl me veuillez lire ce manuel attentivement Cette pompe peut tre mont e s...

Page 15: ...En cas de doute consultez un lectricien agr 5 Raccordez la pompe son propre circuit d di sans aucune autre charge sur celui ci Les figures 3 4 et 5 repr sentent des sch mas de c blage monophas et trip...

Page 16: ...e signal tique Utilisation Dilac rateur dangereux et ventuels d marrages inopin s Si vos mains se trouvent dans la zone de rotation du dilac rateur lorsque celui ci tourne vous risquez de perdre des d...

Page 17: ...aient se d poser sur la pompe lors de son fonctionnement normal Plongez compl tement la pompe dans une solution d sinfectante base d agent de blanchiment dilu pendant au moins une heure avant de la d...

Page 18: ...de l arbre 9 D vissez quatre vis d assemblage et retirez le support du carter du moteur 10 Utilisez un tournevis lame plate et d gagez tr s pr cautionneusement la moiti de joint inf rieure de la cavit...

Page 19: ...rement La pompe est bloqu e par de l air Arr tez la pompe pendant une minute environ puis red marrez la R p tez l arr t et le d marrage jusqu ce que le blocage par l air soit limin Si le blocage persi...

Page 20: ...Pi ces de rechange Pi ces de rechange 20 6332 1110 1 2 8 3 4 7 6 3 5 3...

Page 21: ...G3D 01 RP JP43652 RP JP43610 RP JP21454 RP JP40381 RP JP43696 RP JP21876 RP JP43868 RP JP43869 RP JP43870 G3D 21 G3D 03 RP JP43641 RP JP20875 RP JP43063 RP JP43699 RP JP43700 G3D 23 RP JP43909 G3D 43...

Page 22: ...galement que les moteurs triphas s doivent tre prot g s par des relais de surcharge thermocompens s tripolaires d clenchement ltrarapide du calibre recommand ou la garantie sera nulle Votre seul recou...

Page 23: ...T 03 378 4 14 9 221 9 8 73 103 4 06 217 1 8 55 136 5 5 37 349 5 13 76 G2DT 23 G2DT 43 G2D 01 417 16 42 247 9 72 123 4 84 254 5 10 02 141 5 55 387 15 24 G2D 21 G2D 03 378 4 14 9 221 9 8 73 103 4 06 217...

Page 24: ...ionario sobre la posibilidad de instalar una segunda bomba cloacal o una alarma de alto nivel de agua Consulte la secci n de Localizaci n de fallas en este manual para obtener informaci n sobre los pr...

Page 25: ...mediatamente una reclamaci n a la empresa de transporte Gracias por su compra de este producto Jung Pumpen Para garantizar a os de operaci n sin problemas es importante que lea el manual atentamente E...

Page 26: ...ta certificado 5 Conecte la bomba a su propio circuito designado s lo para la bomba sin ninguna otra carga en el circuito Las Figuras 3 4 y 5 muestras esquemas de cableado monof sicos y trif sicos 626...

Page 27: ...f brica Operaci n Riesgo de cuchilla y posibles arranques inesperados La rotaci n de la cuchilla con las manos en el rea de la cuchilla puede provocar la p rdida de los dedos Desconecte la corriente e...

Page 28: ...merja toda la bomba en una soluci n desinfectante lej a con cloro diluida al menos durante una hora antes de desarmarla 5 Usando un calibrador de comprobaci n mida el espacio libre de corte entre el r...

Page 29: ...s juntas del eje 9 Destornille cuatro tornillos de casquete y saque el soporte de la caja del motor 10 Use un destornillador de hoja plana y empuje cuidadosamente la mitad de la junta inferior para sa...

Page 30: ...tenga la bomba por un minuto m s o menos y vuelva a encenderla Repita este procedimiento de apagar y volver a encender hasta que se haya despejado la bolsa de aire Si el problema a n est presente DESC...

Page 31: ...Piezas de reparaci n 31 Piezas de reparaci n 6332 1110 1 2 8 3 4 7 6 3 5 3...

Page 32: ...43610 RP JP21454 RP JP40381 RP JP43696 RP JP21876 RP JP43868 RP JP43869 RP JP43870 G3D 21 G3D 03 RP JP43641 RP JP20875 RP JP43063 RP JP43699 RP JP43700 G3D 23 RP JP43909 G3D 43 RP JP43642 G5D 03 RP JP...

Page 33: ...la garant a Tambi n es importante indicar que los motores trif sicos deben estar protegidos por rel s de sobrecarga de disparo extra r pido de tres patas con compensaci n ambiental y del tama o recome...

Page 34: ...1 G2DT 03 378 4 14 9 221 9 8 73 103 4 06 217 1 8 55 136 5 5 37 349 5 13 76 G2DT 23 G2DT 43 G2D 01 417 16 42 247 9 72 123 4 84 254 5 10 02 141 5 55 387 15 24 G2D 21 G2D 03 378 4 14 9 221 9 8 73 103 4 0...

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