SECTION 6 - JLG CONTROL SYSTEM
6-42
– JLG Lift –
3121290
2/2
(Continued)
D/S JOY. CENTER TAP BAD
Resistive joysticks: These faults occur when center tap voltage is not
between 3.08 volts and 3.83 volts. Due to resistor tolerances there is
a +/-.1 volt range around these values where fault may be indicated.
WAITING FOR FSW TO BE OPEN
Footswitch closed when platform mode was selected. Can be
reported during power-up sequence.
FOOTSWITCH SELECTED BEFORE
START
User attempted to start machine with footswitch engaged.
2/3
Flash code 2/3 indicates problems with boom function selec-
tion.
3
LIFT/SWING LOCKED – JOYSTICK
MOVED BEFORE FOOTSWITCH
Platform upper lift or swing was selected before and during foot-
switch closure.
PUMP SWITCHES FAULTY – CHECK
DIAGNOSTICS/BOOM
A boom function (lower lift, telescope, basket level, basket rotate,
jib) has both directions selected together.
PUMP SWITCHES LOCKED –
SELECTED BEFORE FOOTSWITCH
A platform boom function (lower lift, telescope, basket level, basket
rotate, jib) was selected before key switch or footswitch closure.
PUMP SWITCHES LOCKED –
SELECTED BEFORE AUX POWER
A ground boom function (lower lift, telescope, basket level, basket
rotate, jib) was selected before aux power.
l/S JOY. OUT OF RANGE LOW
Resistive joysticks: These faults do not occur.
l/S JOY. OUT OF RANGE HIGH
Resistive joysticks: These faults do not occur if Vref voltage is below
8.1 volts. If Vref is above 7.7 volts, Vref is operating out of tolerance or
a short to battery has occurred.
l/S JOY. CENTERTAP BAD
Resistive joysticks: These faults occur when center tap voltage is not
between 3.08 volts and 3.83 volts. Due to resistor tolerances there is
a +/-.1 volt range around these values where fault may be indicated.
PUMP SWITCHES LOCKED –
SELECTED BEFORE START SWITCH
Hydraulic function switch closed before start switch closed.
FOOTSWITCH SELECTED BEFORE
START
User attempted to start machine with footswitch engaged.
2/4
Flash code 2/4 indicates steering digital inputs are faulty.
NOT REQUIRED
2/5
Flash code 2/5 indicates a function is prevented due to a cutout.
4
BOOM PREVENTED – DRIVE
SELECTED
A boom function is selected while a drive function is selected and
drive cutout is configured to prevent simultaneous drive & boom
operation.
DRIVE PREVENTED – ABOVE ELEVA-
TION
Drive is selected while above elevation and drive cutout is config-
ured to prevent drive.
DRIVE PREVENTED – BOOM
SELECTED
Drive is selected while a boom function is selected and drive cutout
is configured to prevent simultaneous drive & boom operation.
DRIVE PREVENTED – TILTED &
ABOVE ELEVATION
Drive is selected while tilted and above elevation and tilt is config-
ured to cutout drive.
JIB SWING PREVENTED – IN 1000#
MODE
User is trying to jib swing in 1000# mode, which is not allowed.
CAN DONGLE ATTACHED –
HYDRAULICS NOT RESTRICTED
System allows user to operate all hydraulics with very limited restric-
tions.
MODEL CHANGED – HYDRAULICS
SUSPENDED – CYCLE EMS
User changed model number using analyzer. User must cycle power
before hydraulics system will be active again.
11
BACKUP BLAM COMMUNICATIONS
ACTIVE
Serial backup communications link to BLAM module is active
Table 6-6. Help Fault Codes, Displayed Faults, and Descriptions
Flash Code
Fault Displayed on Analyzer
Description
Priority
Summary of Contents for 450A II Series
Page 46: ...SECTION 3 CHASSIS TURNTABLE 3 6 JLG Lift 3121290 Figure 3 4 Drive Hub 4WD Front Only ...
Page 79: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 39 Figure 3 32 Swing Bearing Drive ...
Page 101: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 61 Figure 3 42 Auxiliary Pump ...
Page 113: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 73 Figure 3 53 EMR2 Fault Codes Sheet 1 of 5 ...
Page 114: ...SECTION 3 CHASSIS TURNTABLE 3 74 JLG Lift 3121290 Figure 3 54 EMR2 Fault Codes Sheet 2 of 5 ...
Page 115: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 75 Figure 3 55 EMR2 Fault Codes Sheet 3 of 5 ...
Page 116: ...SECTION 3 CHASSIS TURNTABLE 3 76 JLG Lift 3121290 Figure 3 56 EMR2 Fault Codes Sheet 4 of 5 ...
Page 117: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 77 Figure 3 57 EMR2 Fault Codes Sheet 5 of 5 ...
Page 159: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 119 ...
Page 161: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 121 ...
Page 163: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 123 ...
Page 165: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 125 ...
Page 173: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 133 Sensor Transducer Type ...
Page 177: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 137 Sensor Transducer Type ...
Page 179: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 139 ...
Page 181: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 141 ...
Page 183: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 143 ...
Page 185: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 145 ...
Page 187: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 147 ...
Page 203: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 163 ...
Page 207: ...SECTION 3 CHASSIS TURNTABLE 3121290 JLG Lift 3 167 ...
Page 217: ...SECTION 4 BOOM PLATFORM 3121290 JLG Lift 4 5 Figure 4 2 Boom Limit Switches ...
Page 310: ...SECTION 5 HYDRAULICS 5 70 JLG Lift 3121290 NOTES ...
Page 312: ...SECTION 6 JLG CONTROL SYSTEM 6 2 JLG Lift 3121290 Figure 6 2 Controller Block Diagram 0 ...
Page 370: ...SECTION 6 JLG CONTROL SYSTEM 6 60 JLG Lift 3121290 NOTES ...
Page 394: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 24 JLG Lift 3121290 NOTES ...
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