Jandy APUREM Installation And Operation Manual Download

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Jandy

AquaPure

Electronic

Salt Water Chlorinator

And

INSTALLATION AND

OPERATION MANUAL

PureLink™

Water Purification System

Power Center and Cell Kit

Models:

APUREM
PLC700
PLC1400

H0325600 Rev F

ENGLISH

WARNING

If these instructions are not followed exactly, a fire or explosion may

result, causing property damage, personal injury, or death.

FOR YOUR SAFETY:

This product must be installed and serviced by a contractor who is licensed and qualified

in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements

exists. In the event no such state or local requirement exists, the installer or maintainer must be a professional with

sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual

can be followed exactly. Before installing this product, read and follow all warning notices and instructions that

accompany this product. Failure to follow warning notices and instructions may result in property damage, personal

injury, or death. Improper installation and/or operation will void the warranty.

Summary of Contents for APUREM

Page 1: ...l equipment by the jurisdiction in which the product will be installed where such state or local requirements exists In the event no such state or local requirement exists the installer or maintainer...

Page 2: ...Pool 27 4 2 Determining Pool Size Gallons of Water in Your Pool 27 4 3 Selecting Model Size 27 4 5 Optimum Pool Water Conditions 29 4 6 Chlorine Testing 29 4 7 Salt NaCl sodium chloride 30 4 7 1 When...

Page 3: ...12 Pipe Cutout 23 Figure 13 Pipe Cutout Option 3 Replace 2 Port Cell and Piping and treat as New Installation 23 Figure 14 Power Connection between AquaPure Control Center and AquaLink Power Center 2...

Page 4: ...ed by a licensed electrician and conform to all national state and local codes When installing and using this electrical equipment basic safety precautions should always be followed including the foll...

Page 5: ...cian before using a spa or hot tub Water temperature in excess of 100 F 38 C may be injurious and hazardous to your health Before entering a spa or hot tub measure the water temperature with an accura...

Page 6: ...ul selection of masonry products The porosity and hardness of natural stones varies greatly Therefore we recommend you consult with your builder or stone contractor on the best choice for stone materi...

Page 7: ...rite kills bacteria oxidizes organic material and kills algae then reverts back to salt The system then reuses the salt and the process starts over again The systems are comprised of the following com...

Page 8: ...linity sensor detects if there is adequate water flow through the cell The salinity portion of the flow temp salinity sensor detects the level of salt in the pool water This salt level is displayed in...

Page 9: ...120 VAC Filter Pump 240 VAC To Electrolytic Cell Multiplex Board J1 through J4 J1 J2 J3 J4 Load 1 Line 2 Low voltage raceway do not run high voltage in this compartment Middle primary wires not used...

Page 10: ...red to Multiplex Board To AquaLink 24VAC 120VAC AQUALINK RS POWER TRANSFORMER J10 J8 CHLORINE GENERATOR POWER INTERFACE J13 J12 J11 Flow Salinity Temp Sensors GR Y BK R HEAT SINK L BRACKET BLK RED BLK...

Page 11: ...LK RED BLK Use Copper Conductors Only Rated for 90 C Minimum Re wired for 120 VAC Load 2 Load 1 Load 1 Hot Ground Chassis Ground Chassis To Earth Bonding Point To Earth Bonding Point Load 2 Neutral 24...

Page 12: ...ion Instructions 3 1 Materials and Tools NOTE Salt not included See Section 4 Pool Water Preparation Installation Materials Furnished PureLinkTM Integrated Power Center in lieu pf AquaPure control cen...

Page 13: ...results in the most reliable operation NOTE The AquaPure and PureLinkTM systems are powered from the LOAD SIDE of the pool circulation pump relay This ensures that the cell only operates when the pool...

Page 14: ...he top mounting bracket as a guide mark three 3 holes on the mounting surface where the power center will ultimately reside see Figure 7 Drill the holes in the mounting surface NOTE The three mounting...

Page 15: ...screws ensuring that the control power center is securely fastened to the mounting surface 8 Check source voltage All units are factory wired for 240 VAC In order to use on 120 VAC the internal facto...

Page 16: ...end of the ribbon cable to the 16 pin J1 connector as shown in Figure 10 2 Connect the other end of the ribbon cable to the 16 pin J1 connector on the Power Interface Board PIB 3 Attach the chlorine...

Page 17: ...er and heater The cell can be installed in either a horizontal or a vertical position See Figure 3 3 Position the flow temp salinity sensor and cell in the recommended position see Figures 1 3 4 and 5...

Page 18: ...ns 1 Be sure pool pump is turned off 2 Unplug DC cable from existing cell Disconnect the DC cord from the wiring harness as shown in Figure 2a 2b and 2c Loosen the strain relief fitting that also cont...

Page 19: ...do not operate the electrolytic cell without water circulation A buildup of flammable gases can result in FIRE or EXPLOSION 3 7 3 Replacement of old 2 Port Square Cell with new 3 Port Cell 1 Be sure p...

Page 20: ...ar of the threads e Replace existing union o rings with new o rings provided with cell kit e Replace existing union o rings with new o rings provided with cell kit f Install new cell and tighten coupl...

Page 21: ...cause damage to an electrical cord cable 6 Tighten strain relief fitting screws for the flow temp salinity sensor cable and the DC cord Do not pull flow temp salinity sensor cable or DC Cord too tigh...

Page 22: ...out is 13 with the full unions For a 50 mm pipe the cutout is 352 mm with the full unions NOTE Total length of the electrolytic cell with the full unions is 16 Sensor Port Straight or Reducing Coupler...

Page 23: ...he AquaLink power center enclosure wire the AquaPure Control Center input power directly to the LOAD SIDE of the filter pump relay see Figure 14 Filter Pump Relay Aux 3 Relay Load 2 Line 2 Load 1 Line...

Page 24: ...d according to Figures 16 Wire the chlorine generator Power Interface Board PIB from the red 4 pin terminal bar to the AquaLink red 4 pin terminal bar see Figure 16 Referring to Figures 2a or 2b wire...

Page 25: ...allows the chlorine generator to operate in the opposite way to POS 1 With 24 Volts AC applied to the ORP 24 VAC inputs chlorine production will be enabled The display of the user interface will displ...

Page 26: ...rine Production 283 gm 0 625 lbs per 24 Hour period 567 gm 1 25 lbs per 24 Hour period Residential Pools Residential Pools One 1 unit per 45 000 liters up to 12 000 gal pool See General Rule of Sizing...

Page 27: ...rtup of a pool it is best to shock from an outside source i e use a shock treatment available at your local pool supplier CAUTION Never use dry acid to adjust pH in arid geographic areas with excessiv...

Page 28: ...pool and spa water e g acids chlorine salt stabilizers etc As such Zodiac Pool Systems LLC does not warrant or guarantee that the chlorinated water generated by the salt water chlorinator will not dam...

Page 29: ...he water If the unit is wired connected use it to determine the salinity Water temperature can affect the salinity readout always test salinity at the equipment locations Set Chlorine Production to 00...

Page 30: ...l 48 kg 105 lbs 59 kg 130 lbs 68 kg 150 lbs 77 kg 170 lbs 86 kg 190 lbs 95 kg 210 lbs 104 kg 230 lbs 113 kg 250 lbs 125 kg 275 lbs 134 kg 295 lbs 143 kg 315 lbs 152 kg 336 lbs 162 kg 357 lbs 171 kg 3...

Page 31: ...or 24 hours of operation After 24 hours of chlorinator run time chlorine production will return to previous setting To clear the Boost mode press and hold the POOL TEMP BOOST button D again for 10 sec...

Page 32: ...ode Select button to put the AquaLink RS in the Time Out mode Press the Mode Select button again to place it back into Auto mode NOTE The AquaLink RS control system must be in pool mode to change the...

Page 33: ...tected NOTE The audible alarm can be permanently disabled by removing the jumper from J2 on the control power center Power Interface Board PIB Audible Alarm Volume Control Audible alarm operation and...

Page 34: ...at least once every 12 hours referred to as pool water turnover However many factors have an effect on actual pump and filter system run times Pool size source of water direct sun light indoor outdoor...

Page 35: ...than 3 0 gpl refer to pages 30 through 31 and adjust salt concentration level Maintain the Recommended Salinity Level of 3 0 to 3 5 gpl If salinity is below 2 0 gpl the system will automatically turn...

Page 36: ...water sample to pool professional once per month DON T List Do not get fertilizer in your pool Fertilizers contain nitrates which cause a high chlorine demand on pool water Never use dry acid to adju...

Page 37: ...400 ppm 6 2 Monthly 1 Salt Level Test Test pool water salt level by depressing the SALINITY button C and reading the LCD located on the control power center user interface Maintain the ideal range of...

Page 38: ...yes can cause serious injury or death Wear goggles and rubber gloves and perform cleaning in a well ventilated area Add acid to the water do not add water to the acid as splashing could result d Pour...

Page 39: ...cell and flow temp salinity sensor Prevent freeze damage to the cell and flow temp salinity sensor by running pump continuously or winterize pool by draining water from pump filter and all intake and...

Page 40: ...tside source Take pool water sample to Pool Professional See Section 5 Operating Instructions Low Less than 2 5 gpl salt level in pool water Test salinity by pressing the Test Salinity button See Sect...

Page 41: ...ntact a pool professional Flow Temp Salinity Sensor not plugged in Plug flow temp salinity sensor into connector on power center printed circuit board Turn power to unit off and back on Cycle Power Se...

Page 42: ...ntacts Check flow temp salinity sensor cable for damage See Section 6 4 Verify salinity with Myron L meter calibrated for NaCl titration test units or other salt meters Please be aware that salt test...

Page 43: ...lugged Contact a pool professional 173 Low VAC input voltage and on board power supply is not regulated or unit not correctly wired Unit wired to improper AC voltage Contact a pool professional 174 Po...

Page 44: ...icant cell current when SCRs were turned off Generates 170 code front board service Contact a pool professional 194 Cell Current is 85 lower than desired and cell voltage above 19V Generates 125 code...

Page 45: ...Fahrenheit press down arrow A or up arrow B 4 Confirm by momentarily pressing SALINITY C The change will be stored in permanent memory NOTE The Boost mode will normally be activated if the POOL TEMP B...

Page 46: ...ery Cover 4 2 2 2 1 Dwg Kit Description Qty 5 R0447500 Wiring Harness PureLink Back PCB to DC Cord 1 6 R0467600 Power Interface Board Assembly Screws Power Interface 1 2 7 R0503400 Face Plate Control...

Page 47: ...ower Center 6613AP 4 2 3 4 4 6 2 1 4 4 6 Figure 20b PureLink Power Center 6614AP 1 5 4 4 4 2 3 6 2 4 6 4 Page 47 ENGLISH Page 47 ENGLISH Jandy AquaPure PureLink Power Center and Cell Kit Installation...

Page 48: ...ll Includes Cell Assy Apure O Ring 2 231 DC 16 Power Cord Black 1 3 1 4 R0452500 Port Sensor 16 w O Ring 3 Port Cell 1 5 R0476400 Port Sensor 25 w O Ring 3 Port Cell 1 6 SP3P 3 Port Spool Cleaning Kit...

Page 49: ...Port Sensor 25 w O Ring 3 Port Cell 1 6 R0412500 Nut 2 PVC Union 1 7 R0412600 Tailpiece 2 PVC 1 8 R0412700 O ring 2 Union 1 9 R0403800 Flow Sensor w 16 Cable Tee Sensor Location Only 1 10 SP3PLX 3 Por...

Page 50: ...NOTES Page 50 ENGLISH Page 50 ENGLISH Jandy AquaPure PureLink Power Center and Cell Kit Installation and Operation Manual...

Page 51: ...NOTES Page 51 ENGLISH Page 51 ENGLISH Jandy AquaPure PureLink Power Center and Cell Kit Installation and Operation Manual...

Page 52: ...C is a registered trademark of Zodiac International S A S U used under license All other trademarks are the property of their respective owners H0325600 Rev F Zodiac Pool Systems LLC 2882 Whiptail Loo...

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