IWAKI IX-C060 S6 FA-RF Instruction Manual Download Page 1

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Instruction manual

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Summary of Contents for IX-C060 S6 FA-RF

Page 1: ...this instruction manual before use This instruction manual describes important precautions and instruc tions for the product Always keep it on hand for quick reference Instruction manual IX series Saf...

Page 2: ...if the delivery is imperfect a Check if the delivery is as per order Check the nameplate to see if the information such as model codes discharge capacity and discharge pres sure are as per order b Ch...

Page 3: ...batch control 15 AUX function 16 Priming function 16 STOP function 17 Pre STOP function 17 Protective functions 18 Interlock function 18 Diaphragm rupture detection 18 Pressure overload detection 18...

Page 4: ...head fixing bolts 32 Commissioning 33 Before a long period of stoppage One month or more 33 Perform a calibration 34 Calibration process 35 Operation programming 37 Programming flow 38 Menu screen 39...

Page 5: ...64 IX C150 TC FJ 65 IX C150 S6 R 66 IX C150 S6 FJ 67 IX C060 TC R 68 IX C060 TC FJ 69 IX C060 S6 R 70 IX C060 S6 FJ 71 Specifications Outer dimensions 72 Specifications 72 Pump 72 European power cabl...

Page 6: ...gesting the use of Caution Prohibited actions and specific Requirement Indicates mishandling could lead to personal injury or prop erty damage CAUTION Caution marks Prohibition mark Requirement mark S...

Page 7: ...Remodelling the pump carries a high degree of risk We are not responsi ble for any failure or injury results from remodelling Wear protective clothing Always wear protective clothing such as an eye p...

Page 8: ...arts or wiring Risk of fire or electrical shock Install the pump free from liquid spill Ventilation Poisoning may result when handling a toxic or odorous liquid Keep good ventilation in your working a...

Page 9: ...of the instructions Do not use a damaged pump Using a damaged pump could lead to an electric leak or shock Disposal of a used pump Dispose of any used or damaged pump in accordance with relevant regu...

Page 10: ...ump operation interacts each other and vibration becomes significant resulting in poor performance or failure of internal electrical devices Select an installation location where tolerates vibration t...

Page 11: ...ead control unit and drive unit Otherwise failure or an accident may result Immediately wipe off liquid if the pump has got wet Do not close a discharge line during operation Otherwise liquid may leak...

Page 12: ...tor rotation controls a flow rate Motor rotation is transmitted to an eccentric cam through a reduction gear and then converted to reciprocating motion Volumetric change occurs in the pump head as a d...

Page 13: ...batch or interval batch operation programming Multivoltage operation The IX series can be used in all countries thanks to the universal power voltage 100 240VAC Safety design A diaphragm rupture dete...

Page 14: ...H control in a water treatment system Pulse control See page 41 50 A flow rate is automatically controlled by flow volume ml per pulse and a pulse signal frequency from a flow meter It takes about 10...

Page 15: ...production line system Interval batch control See page 41 50 To make an interval batch control set a date and time interval and a flow rate The IX discharges the pro grammed flow rate at a set interva...

Page 16: ...signal stops Priming function See page 51 The pump runs at the maximum stroke rate while both the UP and DOWN keys are pressed Use this function for priming or degassing Release both the keys to stop...

Page 17: ...from a level sensor See page 30 for wiring diagram The operation LED changes from green to orange colour when the pump is receiving the Pre STOP signal from a level sensor in operation See page 30 STO...

Page 18: ...ny other low conductivity liquid check its conductivity to see if it meets the minimum level Do not use this function when it is 1mS m or below Instead check the diaphragm for damage and replace it on...

Page 19: ...or the replacement of the diaphragm Select MAX IN Pos to contract the pump shaft and mount the pump head See page 59 Diaphragm replacement for detail Anti chattering programming See page 47 48 Program...

Page 20: ...e out the cover to remove the pump head Drain port Vent hole Chemical liquid will be released from here Do not plumb this drain port to a supply tank with sodium hypochlorite or any other strong acid...

Page 21: ...d programmed values are shown here Start Stop key Used for starting stopping the pump operation or moving back to the MAN EXT selection ESC key Used for cancelling pro gramming and moving back to a pr...

Page 22: ...eration in prim ing mode Pre STOP func tion is active Stop A wait state in manual mode A wait state in EXT mode ana logue control MAN EXT selec tion Menu screen Pressure overload protection is ac tive...

Page 23: ...PTFE EPDM is not a wet end Material code PVDF Polyvinylidene difluoride PTFE Polytetrafluoroethylene EPDM Ethylene propylene rubber FKM Fluorine contained rubber CE Ceramics SUS316 Austenite stainless...

Page 24: ...suming work Do not place dangerous or flammable goods near the pump for your safety Risk of an electrical leak or shock Do not use a damaged pump Pump mounting Select an installation location and moun...

Page 25: ...sodium hypochlorite or high vis cosity liquid Observe the permitted force of 100N and moment of 10N m to the inlet and outlet of the pump head Support your piping system as necessary so as not to go...

Page 26: ...n the pump head constant Do not immerse the tube end in liquid or liquid may be pumped up through the drain port in operation 6 7 5 20 Drain port vent hole Applicable tube size Inner diameter 6mm Oute...

Page 27: ...lectrical circuit in the control unit may fail Do not perform wiring work while electric power is on Otherwise an electrical shock or a short circuit may result Be sure to turn off the power before wi...

Page 28: ...ontrol by a mechanical relay When power voltage is applied at a sitting When power voltage is applied gradually Surge voltage The electronic circuit in the control unit may fail due to surge voltage D...

Page 29: ...pump shaft after the com pletion of the last discharge process Signal wire connection Points to be checked Check that power voltage is turned off Use our optional connector cables below or purchase D...

Page 30: ...our optional cable The terminal 5 is an output and is not used Do not short circuit this terminal to COM 4 STOP signal To activate STOP function connect signal wires to the STOP terminal via the DIN 4...

Page 31: ...l To transmit signal to an external device connect signal wires to the OUT terminal via the DIN 4 pin connection Alarm1 Mechanical relay Enable or disable STOP Pre STOP Interlock Motor overload and Le...

Page 32: ...ge is correct Electrical wiring is correct and is free from the risk of short circuit and electrical leakage Retightening of pump head fixing bolts Important The pump head fixing bolts may loosen when...

Page 33: ...line Before a long period of stoppage One month or more Clean wet ends and the inside of piping Run the pump with clean water for about 30 minutes to rinse chemicals off Before unplugging the pump Al...

Page 34: ...alibration and is not an actual flow rate Calibration is made to determine liquid volume per shot Arrange your piping system based on the diagram below Suggested piping layout Use a calibration cylind...

Page 35: ...maximum flow rate in the manual mode See page 50 for detail NOTE Calibration can be made at a slower flow rate but then it takes longer time than the maximum rate Select the calibration mode through t...

Page 36: ...to set the volume reduction Push the Enter key once The screen shows flow volume per shot Calibration now has been completed The screen shows ERROR Volume Out Of Range if the reduction is too little...

Page 37: ...PLS Profibus control Address 1 127 50 Signal input STOP Closed Pump OFF Closed Pump ON Closed Pump OFF PreSTOP Closed Pump OFF Closed Pump ON Closed Pump OFF Interlock Closed Pump OFF Closed Pump ON...

Page 38: ...38 Programming flow Operation programming Wait state Operation MAN mode EXT mode Menu screen MAN EXT selection Power ON or Use keys to scroll See page 39 for setting at each menue MAN mode EXT mode...

Page 39: ...on the screen See page 35 36 and 42 Signal input setting Program STOP Pre STOP Interlock functions and diaphragm rupture detection See page 17 18 42 and 43 Alarm 1 setting Enable or disable the Alarm...

Page 40: ...ode setting screen Enter key to confirm key to return to menu screen key to scroll key to change values To next page Analogue control Pulse control Batch control Interval batch control Mode selection...

Page 41: ...ation Operation programming Interval batch control Set Day Set Hour Set Minute Set a flow rate Batch control Set flow volume per pulse Pulse control Set flow volume per pulse Profibus control Set an a...

Page 42: ...unction Diaphragm rupture detection STOP function Closed Pump OFF Pump stops running at contact input Closed Pump ON Pump starts to run at contact input To next page Enter key to confirm key to return...

Page 43: ...at contact input Closed Pump ON Operation LED does not lights at contact input Interlock function Diaphragm rupture detection Disable Rupture detection is not used Enable Rupture detection is used Clo...

Page 44: ...m rupture detection STOP function Pre STOP function Interlock function Overload detection Disable OUT1 does not work as the Interlock function Enable OUT1 works as the Interlock function Disable OUT1...

Page 45: ...as the Alarm1 Alarm 2 setting OUT2 PhotoMOS relay Diaphragm rupture detection Overload detection Disable OUT1 does not work at diaphragm rupture Enable OUT1 works at diaphragm rupture Disable OUT1 doe...

Page 46: ...tion Operation programming Operating time Total flow volume Powered on time Number of ON OFF 3 sec Return to a previous screen Software version Data logging screen Enter key to confirm key to return t...

Page 47: ...agm position Anti chattering Flow rate unit Other setting screen Other selection screen Enter key to confirm key to return to menu screen key to scroll key to change values Programming of other functi...

Page 48: ...o the top dead point MAX IN Pos The diaphragm comes to the bottom dead point Either one of the above indication keeps flashing as long as the diaphragm is at either end See page 59 for diaphragm repla...

Page 49: ...49 Operation Language selection Operation programming...

Page 50: ...to select MAN and the Enter key to enter that choice The pump enters a waiting state Use the UP and DOWN keys to set a flow rate Push the start stop key to start operation The operation LED lights in...

Page 51: ...during operation AUX function Operation at an AUX speed starts while receiving the external signal via the AUX terminal as long as the IX is running in manual mode or EXT mode Set an AUX speed before...

Page 52: ...lable in MAN EXT selection a wait state or operation Keypad lock activation Press and hold both the right and left keys for 3 seconds 3 sec KEY LOCKED appears on the screen for one second This indicat...

Page 53: ...olution supplier Risk of electrical shock Be sure to turn off power to stop the pump and related devices before service is performed Before unplugging the pump Always stop the pump by key operation An...

Page 54: ...tuck on a valve seat Dismantle inspect and clean the valve Replace as necessary A vale seat has been pressed in the valve guide Do not push the valve seat into the valve guide See page 59 A flow rate...

Page 55: ...ting When wear parts come to the life limit replace them with new ones Contact your distributor for detail No States Points to be checked How to check 1 Pumping If liquid is pumped Flow meter pressure...

Page 56: ...oroughly with tap water Each time the pump head is dismantled replace the diaphragm and the valve sets with new ones Wear part list Pump head Parts of parts Estimated life C150 Valve set TC type Disch...

Page 57: ...00 hours Retainer 1 8000 hours Wear part duration varies with the pressure temperature and characteristics of liquid The estimated life is calculated based on pumping clean water at ambient temperatur...

Page 58: ...alve set replacement Remove pipes from the pump NOTE Be careful not to get wet with residual chemicals in piping Rinse off chemicals or crystals as necessary The valve set may come down as the suction...

Page 59: ...hen assembling an IX 060 TC TE valve set Do not push the valve seat down into the valve guide Otherwise a leak may result Connect pipes and the pump For the IX C060 TC TE type tighten the adapters 16...

Page 60: ...y keypad operation Select Diaphragm Pos through the menu screen and push the Enter key See page 47 for detail Select MAX OUT Pos by the right and left keys and push the Enter key The diaphragm extends...

Page 61: ...n it until bottoms out and will not turn further NOTE If it is fitted loose failure may result Retract the pump shaft by keypad operation Push the Enter key Select Diaphragm Pos and push the Enter key...

Page 62: ...the nuts NOTE Check if the valve set mounting direction is correct Both the valve sets must be oriented to the same direction Go back to the waiting state Push the Enter key once to shift to the right...

Page 63: ...enance Exploded view Pump head Drive unit Control unit Do not dismantle the pump beyond the extent shown in the diagram below Pump head material and size differ with models Exploded view Drive unit Pu...

Page 64: ...5 Out seat holder 1 6 In seat holder 1 7 O ring 4 8 O ring 2 19 Hex socket head bolt 2 20 Hexagon head bolt 8 21 Spring washer 8 28 Bolt cover 1 29 Reinforcing plate 1 30 Diaphragm 1 31 Retainer plat...

Page 65: ...seat 2 5 Out seat holder 1 6 In seat holder 1 7 O ring 4 8 O ring 2 19 Hex socket head bolt 2 20 Hexagon head bolt 8 21 Spring washer 8 28 Bolt cover 1 29 Reinforcing plate 1 30 Diaphragm 1 31 Retain...

Page 66: ...2 3 Valve guide 2 4 Valve seat 2 10 Valve gasket 6 20 Hexagon head bolt 8 21 Spring washer 8 30 Diaphragm 1 31 Retainer plate 1 55 Setting flange 2 73 Fitting 2 83 Hexagon head bolt 8 1 30 31 20 21 5...

Page 67: ...mp head 1 2 Valve 2 3 Valve guide 2 4 Valve seat 2 10 Valve gasket 6 20 Hexagon head bolt 8 21 Spring washer 8 30 Diaphragm 1 31 Retainer plate 1 45 Flange unit 2 83 Hexagon head bolt 8 1 30 31 20 21...

Page 68: ...8 9 Seat holder 2 16 Adapter 2 19 Hex socket head bolt 2 20 Hexagon head bolt 6 21 Spring washer 6 22 Plain washer 6 28 Bolt cover 1 29 Reinforcing plate 1 30 Diaphragm 1 31 Retainer plate 1 50 Nut 2...

Page 69: ...7 O ring 8 9 Seat holder 2 16 Adapter 2 19 Hex socket head bolt 2 20 Hexagon head bolt 6 21 Spring washer 6 22 Plain washer 6 28 Bolt cover 1 29 Reinforcing plate 1 30 Diaphragm 1 31 Retainer plate 1...

Page 70: ...Valve 2 3 Valve guide 2 4 Valve seat 2 10 Valve gasket 6 13 Valve cap 2 20 Hexagon head bolt 6 21 Spring washer 6 22 Plain washer 6 30 Diaphragm 1 31 Retainer plate 1 73 Fitting 2 1 30 31 20 22 10 3...

Page 71: ...d 1 2 Valve 2 3 Valve guide 2 4 Valve seat 2 10 Valve gasket 6 13 Valve cap 2 20 Hexagon head bolt 6 21 Spring washer 6 22 Plain washer 6 30 Diaphragm 1 31 Retainer plate 1 45 Flange unit 2 1 30 31 20...

Page 72: ...mes higher than the maxi mum level Allowable room temperature 0 50 C Allowable liquid temperature 0 50 C TC TE 0 80 C S6 Allowable power voltage deviation Within 10 of the rated range Ambient humidity...

Page 73: ...are pressed Interlock Operation stop at contact input AUX Operation at AUX speed at contact input Input Stop Pre STOP No voltage contact or open collector AUX No voltage contact or open collector Int...

Page 74: ...mensions Outer dimensions IX C060 C150 TC TE R N TB A B C D E F IX C150 TC TE R N 294 45 47 339 386 102 IX C060 TC TE R N 325 30 35 339 5 375 102 5 135 11 11 126 9 199 B 142 156 5 9 C E 421 D F 35 13...

Page 75: ...ications Outer dimensions IX C060 C150 TC TE FJ FD FA TB A B C D E F IX C150 TC TE FJ FD FA 317 34 339 102 IX C060 TC TE FJ FD FA 335 25 339 5 102 5 135 11 11 126 9 199 9 421 D F 35 13 5 B A Centre of...

Page 76: ...C TE R N RF A B C D E F IX C150 TC TE R N 294 45 47 339 386 102 IX C060 TC TE R N 325 30 35 339 5 375 102 5 199 A B C E D 13 5 135 11 11 126 9 9 F 35 Centre of inlet lutlet 142 156 115 Specifications...

Page 77: ...60 C150 TC TE FJ FD FA RF A B C D E F IX C150 TC TE FJ FD FA 317 34 339 102 IX C060 TC TE FJ FD FA 335 25 339 5 102 5 199 D 13 5 135 11 11 126 9 9 F 35 Centre of inlet lutlet B A 142 156 115 Specifica...

Page 78: ...50 S6 R N TB A B C D E F IX C150 S6 R N 287 48 30 333 5 363 96 5 IX C060 S6 R N 240 72 25 339 364 102 135 11 11 126 9 199 B 9 C E 421 D F 35 13 5 A Centre of inlet lutlet 142 156 5 Specifications Oute...

Page 79: ...X C060 C150 S6 FJ FD FA TB A B C D E F IX C150 S6 FJ FD FA 335 24 333 5 96 5 IX C060 S6 FJ FD FA 270 57 339 102 135 11 11 126 9 199 9 421 D F 35 13 5 Centre of inlet lutlet B A 142 156 5 Specification...

Page 80: ...150 S6 R N RF A B C D E F IX C150 S6 R N 287 48 30 333 5 363 96 5 IX C060 S6 R N 240 72 25 339 364 102 142 156 115 199 C D 13 5 135 11 11 126 9 9 F 35 A B E Centre of inlet lutlet Specifications Outer...

Page 81: ...IX C060 C150 S6 FJ FD FA RF A B C D E F IX C150 S6 FJ FD FA 335 24 333 5 96 5 IX C060 S6 FJ FD FA 270 57 339 102 199 D 13 5 135 11 11 126 9 9 F 35 A B Centre of inlet lutlet 142 156 115 Specifications...

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