ITT GOULDS PUMPS 3600 i-FRAME Installation, Operation And Maintenance Manual Download Page 125

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6.6.13.2 Maximum torque values for fasteners

Goulds 2238, 2239, ASTM A193 B7 and Goulds 2299 ASTM A320 L7

Table 5: High strength steel fasteners

Bolt Dia. (D) (in.–
threads/inch)

Tensile Stress Area
(Ab), (sq.-in.)

2238, 2239 (A 193 B7) ¼-2 ½ dia: Sult = 125
ksi, Sy=105 ksi over 2 ½ – 4: Sult = 115 ksi,

Sy=95 ksi over 4 – 7: Sult = 100 ksi, Sy=75 ksi

2299 (A 320 L7) ¼-2 ½
dia: Sult = 125 ksi,
Sy=105 ksi

Max. Preload (lbs)

Torque N-m | ft-lb
Nickel or Moly An-
ti-seize K=0.15

Torque N-m | ft-lb
Nickel or Moly Anti-
seize K=0.15

1/4-20

0.0318

2337

9 | 7

5/16-18

0.0524

3851

20 | 15

3/8-16

0.0775

5696

37 | 27

7/16–14

0.1063

7813

58 | 43

1/2–13

0.1419

10430

88 | 65

9/16–12

0.1819

13370

127 | 94

5/8–11

0.2260

16611

176 | 130

3/4–10

0.3345

24586

312 | 230

7/8–9

0.4617

33935

503 | 371

1–8

0.6058

44526

755 | 557

1.125-7

0.7633

56103

1070 | 789

1.125-8

0.79045

58098

1108 | 817

1.25-7

0.9691

71229

1509 | 1113

1.25-8

1.000

73500

1556 | 1148

1.375-6

1.155

84893

1978 | 1459

1.375-8

1.234

90699

2114 | 1559

1.5-6

1.405

103268

2625 | 1936

1.5-8

1.492

109662

2788 | 2056

1.5-12

1.581

116204

2954 | 2179

1.625-8

1.775

130463

3593 | 2650

1.75-5

1.899

139577

4139 | 3053

1.75-8

2.082

153027

4538 | 3347

1.875-8

2.414

177429

5637 | 4158

2-4.5

2.498

183603

6223 | 4590

2-8

2.771

203669

6904 | 5092

2.125-8

3.152

231672

8344 | 6154

2.25–4.5

3.248

238728

8371 | 6714

2.25-8

3.557

261440

9969 | 7353

2.375-8

3.987

293045

11796 | 8700

2.5-4

3.999

293927

12453 | 9185

2.5-8

4.442

326487

13833 | 10203

2.625-8

4.921

327427

14559 | 10738

Not Applicable due to

size restrictions in the

material specification

2.75-4

4.934

328111

15292 | 11279

2.75-8

5.425

360763

16814 | 12401

2.875-8

5.953

395875

19289 | 14227

3-4

5.967

396806

20175 | 14880

3-8

6.506

432649

21997 | 16224

6.6 Reassembly

Model 3600 i-FRAME API610 11th Edition / ISO 13709 2nd Edition to current API BB3 Multi-Stage, Axially Split Installa-
tion, Operation, and Maintenance Manual

123

Summary of Contents for GOULDS PUMPS 3600 i-FRAME

Page 1: ...Installation Operation and Maintenance Manual Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split ...

Page 2: ......

Page 3: ... 2 1 Prepare the baseplate for mounting 23 4 2 2 Prepare the foundation for mounting 24 4 2 3 Install and level the baseplate 24 4 3 Install the pump driver and coupling 25 4 4 Pump to driver alignment 26 4 4 1 Alignment checks 26 4 4 2 Permitted indicator values for alignment checks 27 4 4 3 Alignment measurement guidelines 27 4 4 4 Attach the dial indicators for alignment 27 4 4 5 Perform angula...

Page 4: ... the pump with the suction supply above the pump 58 5 9 Start the pump 59 5 10 i ALERT 2 Equipment Health Monitor 60 5 11 Pump operation precautions 60 5 12 Shut down the pump 61 5 13 Deactivate the i ALERT 2 Equipment Health Monitor 61 5 14 Make the final alignment of the pump and driver 62 5 15 Doweling the pump casing 62 5 15 1 Installing the driver 63 5 15 2 Doweling for low differential tempe...

Page 5: ...the thrust end sleeve ball bearing pumps 111 6 6 8 Assemble the radial end sleeve ball bearing pumps 115 6 6 9 Assemble the thrust end sleeve tilt pumps 117 6 6 10 Assemble the radial end sleeve tilt pumps 119 6 6 11 Attach the i ALERT 2 Equipment Health Monitor to the pump 120 6 6 12 Post assembly checks 121 6 6 13 Assembly references 121 7 Troubleshooting 126 7 1 Operation troubleshooting 126 7 ...

Page 6: ...propellers or their retaining devices can cause trapped liquid to rapidly expand and result in a violent explosion This manual clearly identifies accepted methods for disassembling units These methods must be adhered to Never apply heat to aid in their removal unless explicitly stated in this manual The operator must be aware of the pumpage and take appropriate safety precautions to prevent physic...

Page 7: ...e the service application without the approval of an authorized ITT representative 1 2 1 Safety terminology and symbols About safety messages It is extremely important that you read understand and follow the safety messages and regulations carefully before handling the product They are published to help prevent these hazards Personal accidents and health problems Damage to the product Product malf...

Page 8: ... with applicable environmental regula tions Clean up all spills in accordance with safety and environmental procedures Report all environmental emissions to the appropriate authorities WARNING If the product has been contaminated in any way such as from toxic chemicals or nuclear radi ation do NOT send the product to ITT until it has been properly decontaminated and advise ITT of these conditions ...

Page 9: ...e a guard rail Make sure that all safety guards are in place and secure Make sure that you have a clear path of retreat Make sure that the product cannot roll or fall over and injure people or damage property Make sure that the lifting equipment is in good condition Use a lifting harness a safety line and a breathing device as required Allow all system and pump components to cool before you handle...

Page 10: ...s for chemicals or hazardous fluids that have come into contact with your eyes or your skin Condition Action Chemicals or hazardous fluids in eyes 1 Hold your eyelids apart forcibly with your fingers 2 Rinse the eyes with eyewash or running water for at least 15 minutes 3 Seek medical attention Chemicals or hazardous fluids on skin 1 Remove contaminated clothing 2 Wash the skin with soap and water...

Page 11: ...t are provided by an authorized ITT representative 1 2 4 1 Description of ATEX The ATEX directives are a specification enforced in Europe for electrical and non electrical equipment installed in Europe ATEX deals with the control of potentially explosive atmospheres and the standards of equipment and protective systems used within these atmospheres The relevance of the ATEX re quirements is not li...

Page 12: ... ITT are used in Ex approved prod ucts Limitations The warranty does not cover faults caused by these situations Deficient maintenance Improper installation Modifications or changes to the product and installation made without consulting ITT Incorrectly executed repair work Normal wear and tear ITT assumes no liability for these situations Bodily injuries Material damages Economic losses Warranty ...

Page 13: ...ng and rigging specialist before lifting or moving the pump to avoid possible damage to the pump or injury to personnel WARNING Dropping rolling or tipping units or applying other shock loads can cause property damage and or personal injury Ensure that the unit is properly supported and secure during lifting and handling CAUTION Risk of injury or equipment damage from use of inadequate lifting dev...

Page 14: ... pump and motor components are intended for use in lifting the individual components only NOTICE Make sure that the lifting equipment supports the entire assembly and is only used by au thorized personnel Do not attach sling ropes to shaft ends Lifting the pump Hoist a bare pump using suitable slings under the bearing housing saddle on each end Figure 1 Example of improper lifting method for a bar...

Page 15: ...f the proper lifting meth od for baseplate mounted units without a driver on page 14 or Figure 4 Example of the proper lifting method for baseplate mounted units with a driver on page 15 so that chains or slings do not to bind on or damage pump nozzles tanks reservoirs junction boxes etc Baseplate mounted units have lifting points for use with proper lifting devices 2 2 Transportation guidelines M...

Page 16: ...g method for baseplate mounted units without a driver 2 2 Transportation guidelines 14 Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion Operation and Maintenance Manual ...

Page 17: ... If the unit is stored for more than 6 months these requirements apply Store in a covered and dry location Store the unit free from heat dirt and vibrations 2 3 Storage guidelines Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion Operation and Maintenance Manual 15 ...

Page 18: ...and cou pling manufacturers for their long term storage procedures For questions about possible long term storage treatment services please contact your local ITT sales representative 2 3 Storage guidelines 16 Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion Operation and Maintenance Manual ...

Page 19: ...rings Bearing type Characteristics Drive End radi al Consists of a single row deep groove ball bearing standard Carries only radial load Optional sleeve bearings Non Drive End thrust Consists of a pair of single row angular contact ball bearings mounted back to back with machined brass cages standard Shouldered and locked into place enabling the bearing to carry both radial and axial thrust loads ...

Page 20: ...mperature and run time hours and wirelessly syncs the data with a smart phone or tablet the i ALERT 2 mobile app More information available on More information available on http www ittproservices com aftermarket products monitoring i alert2 i ALERT2 com 3 3 Nameplate information Important information for ordering When you order spare parts identify this pump information Model Size Serial number I...

Page 21: ...ract or item number IMP DIA Rated impeller diameter inches MAX DIA Maximum impeller diameter inches STD DIM Standard ANSI dimensional code MAT L Material of construction Nameplate on the pump casing using metric units Figure 6 Nameplate on the pump casing using metric units Nameplate field Explanation MODEL Pump model SIZE Size of the pump FLOW Rated pump flow in cubic meters per hour HEAD Rated p...

Page 22: ...uction ATEX nameplate Figure 7 ATEX nameplate WARNING Use of equipment unsuitable for the environment can pose risks of ignition and or explosion Ensure the pump driver and all other auxiliary components meet the required area classifica tion at the site If they are not compatible do not operate the equipment and contact an ITT representative before proceeding 3 3 Nameplate information 20 Model 36...

Page 23: ...quire lifting equipment such as a hoist or tackle make sure that there is enough space above the pump This makes it easier to properly use the lifting equipment and safely remove and relocate the components to a safe location Protect the unit from weather and water damage due to rain flooding and freezing temperatures This is applicable if nothing else is specified Do not install and operate the e...

Page 24: ...crete foundation in order to prevent strain and distortion when you tighten the foundation bolts Sleeve type bolts 1 2 3 4 5 Item Description 1 Baseplate 2 Foundation 3 Sleeve 4 Dam 5 Bolt Figure 8 Sleeve type bolts 4 1 Pre installation 22 Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion Operation and Maintenance Manual ...

Page 25: ...rout Make sure to use a cleaner that will not leave residue NOTICE You may need to sandblast the surfaces of a baseplate that come in contact with grout and then coat those surfaces with a primer that is grout compatible Make sure to re move all equipment before sandblasting NOTICE Remove all dirt from the mounting pads in order to ensure that the correct leveling is achieved Failure to do so can ...

Page 26: ... a non binding moldable material Seal the sleeves in order to prevent the grout from entering 4 Coat the exposed portion of the anchor bolts with a non bonding compound such as paste wax in order to prevent the grout from adhering to the anchor bolts Do not use oils or liquid wax 5 If recommended by the grout manufacturer coat the foundation surface with a compatible primer 4 2 3 Install and level...

Page 27: ...other is 0 38 mm 0 015 in Use the equipment mounting surfaces in order to establish the level 4 Use a non bonding anti seize compound such as paste wax to coat the portions of the jackscrews that will contact the grout This facilitates removal of the screws after grouting NOTICE Do not use oils or liquid wax 5 Thread the nuts onto the foundation bolts and hand tighten 4 3 Install the pump driver a...

Page 28: ...to perform alignment checks You must perform alignment checks under these circumstances The process temperature changes The piping changes The pump has been serviced Types of alignment checks Type of check When it is used Initial alignment cold alignment check Prior to operation when the pump and the driver are at ambient temperature Final alignment hot alignment check After operation when the pum...

Page 29: ...ther so that the indicator rods have contact with the same points on the driver coupling half This prevents incorrect measurement Move or shim only the driver in order to make adjustments This prevents strain on the piping installations Make sure that the hold down bolts for the driver are tight when you take indicator measurements This keeps the driver stationary since move ment causes incorrect ...

Page 30: ...m one of these steps Add shims in order to raise the feet of the driver at the shaft end Remove shims in order to lower the feet of the driver at the other end Positive The coupling halves are closer at the bottom than at the top Perform one of these steps Remove shims in order to lower the feet of the driver at the shaft end Add shims in order to raise the feet of the driver at the other end Y X ...

Page 31: ...ble of Contents for location of table for the proper cold alignment value based on the driver temperature rise and the pump operating temperature Before you start this procedure make sure that the dial indicators are correctly set up A unit is in parallel alignment when the parallel indicator P does not vary by more than 0 05 mm 0 002 in as measured at four points 90 apart at the operating tempera...

Page 32: ...ore than 0 05 mm 0 002 in as measured at four points 90 apart at the operating temperature 1 Set the parallel alignment indicator P to zero on the left side of the driver coupling half Y 90 from the top center position 9 o clock 2 Rotate the indicator through the top center position to the right side 180 from the start position 3 o clock 3 Record the indicator reading When the reading value is The...

Page 33: ...coupling half Y 90 from the top center position 9 o clock 2 Rotate the indicators through the top center position to the right side 180 from the start position 3 o clock 3 Record the indicator readings 4 Make corrections according to the separate instructions for angular and parallel alignment until you obtain the permitted reading values 4 5 Grout the baseplate Required equipment Cleaners Do not ...

Page 34: ... hours 1 2 3 4 5 6 Item Description 1 Baseplate 2 Foundation 3 Sleeve 4 Dam 5 Bolt 6 Grout Figure 18 Fill remainder of baseplate with grout 7 Remove the leveling jackscrews after the grout hardens in order to remove any stress points 4 5 Grout the baseplate 32 Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion Operation and Maint...

Page 35: ...train ad versely affects the operation of the pump which results in physical injury and damage to the equipment Flange loads from the piping system including those from the thermal expansion of the pip ing must not exceed the limits of the pump Casing deformation can result in contact with rotat ing parts which can result in excess heat generation sparks and premature failure NOTICE Vary the capac...

Page 36: ...mp when the driver is turned off Use cushioning devices This protects the pump from surges and water hammer if quick closing valves are installed in the system Alignment criteria for pump flanges Type Criteria Axial The flange gasket thickness 0 8 mm 0 03 in Parallel Align the flange to be within 0 001 mm per mm in per in of the flange diameter to 0 8mm 0 03 in max Concentric You can easily instal...

Page 37: ...nation comment Checked Check that the distance between the inlet flange of the pump and the closest elbow is at least five pipe diameters This minimizes the risk of cavitation in the suction in let of the pump due to turbulence Check that elbows in general do not have sharp bends Check that the suction piping is one or two sizes larger than the suction inlet of the pump Install an eccentric reduce...

Page 38: ...use 20 mesh Viscosity 300cP use 12 mesh If more than one pump operates from the same liquid source check that separate suction piping lines are used for each pump This recommendation helps you to achieve a higher pump performance and prevent vapor locking espe cially with specific gravity of liquid less than 0 60 If necessary make sure that the suction piping includes a drain valve and that it is ...

Page 39: ...n 0 60 minimize distance from pump discharge The isolation valve is required for Priming Regulation of flow Inspection and maintenance of the pump Reduce risk of pumpage vaporization and vapor locking at low flow rates for low specific gravity liq uids Check that a check valve is installed in the discharge line between the isolation valve and the pump discharge outlet The location between the isol...

Page 40: ...t excess heat genera tion sparks and or premature failure Ensure auxiliary piping is installed as specified on the pump data sheet prior to startup When to install You may need to install auxiliary piping for bearing cooling seal chamber cover cooling mechanical seal flush or other special features supplied with the pump Consult the pump data sheet for specific auxiliary piping recommendations Che...

Page 41: ...isk of death serious personal injury and property damage Heat and pressure buildup can cause explosion rupture and discharge of pumpage Never operate the pump with suction and or discharge valves closed Running a pump without safety devices exposes operators to risk of serious personal in jury or death Never operate a unit unless appropriate safety devices guards etc are properly installed Failure...

Page 42: ... hours at process fluid temperature NOTICE For pumps with austenitic or duplex stainless steel casing construction the temperatures stat ed above must be halved E g for D 1 construction the recommended warm up rate is 1 C to 2 C 1 5 F to 2 5 F per minute At initial startup do not adjust the variable speed drivers or check for speed governor or over speed trip settings while the variable speed driv...

Page 43: ...rame 6 Lock out power to the driver 5 4 Couple the pump and driver WARNING Failure to disconnect and lock out driver power may result in serious physical injury or death Always disconnect and lock out power to the driver before performing any installa tion or maintenance tasks Electrical connections must be made by certified electricians in compliance with all international national state and loca...

Page 44: ...er 5 4 1 Coupling guard assembly Precautions WARNING The coupling guard used in an ATEX classified environment must be constructed from a spark resistant material Running a pump without safety devices exposes operators to risk of serious personal in jury or death Never operate a unit unless appropriate safety devices guards etc are properly installed Avoid death or serious injury Assure mechanical...

Page 45: ...ump cover 234A already installed If yes Make any necessary coupling adjustments and then proceed to Step 2 If no Complete these steps a Remove the spacer portion of the coupling Refer to the instructions from the coupling manufacturer for assistance b If the coupling hub diameter is larger than the diameter of the opening in the end plate then remove the coupling hub c Remove the outboard end cove...

Page 46: ...Slightly spread the opening of the coupling guard half 501B and place it over the pump end plate 234A The annular groove in the guard is located around the end plate Position the opening flange so that it does not interfere with the piping but still allows for access when you install the bolts 1 2 3 501B 234A Item Description Part No 1 Driver 2 Annular groove 501B 3 Pump endplate 234A Figure 21 Al...

Page 47: ...roper sequence of components 1 2 Item Description 1 Driver 2 Coupling guard half Figure 23 Coupling guard assembly pump end 6 Slightly spread the opening of the remaining coupling guard half and place it over the installed cou pling guard half so that the annular groove in the remaining coupling guard half faces the driver 5 4 Couple the pump and driver Model 3600 i FRAME API610 11th Edition ISO 1...

Page 48: ...nd plate in the annular groove at the rear of the coupling guard half 1 2 234B Item Description 1 Driver 2 Annular groove Figure 25 Align driver end guard half with annular groove in endplate 5 4 Couple the pump and driver 46 Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion Operation and Maintenance Manual ...

Page 49: ...e properly lubricated prior to startup Pumps are shipped without oil You must lubricate oil lubricated bearings at the job site Ring oil lubrication Ring oil lubricated bearings are standard Bearing housings are supplied with constant level oilers and sight glasses Make sure that oil ring properly seated in the grooves in the shaft Pure or purge oil mist lubrication Pure or purge oil mist are opti...

Page 50: ...mount of oil for oil lubricated bearings All frames in this table use a Watchdog Oiler which has a capacity of 118 ml 4 oz Size Radial Bearing Drive End Bearing Housing Oil Volume Thrust Bear ing Non Drive End Bearing Hous ing Oil Volume ounces milliliters ounces milliliters 24F Sleeve Not Available Not Available Not Available Not Available Not Available 25G Sleeve Not Available Not Available Not ...

Page 51: ...arings are properly lubricated prior to startup Ring oil lubricated pumps are supplied with an oiler that maintains a constant oil level in the bearing housing 1 Fill the oil reservoir in the bearing frame a Fill the bearing chamber through the main body of the Watchdog until it reaches the optimum fluid level visible in the bullseye sight b Fill the watchdog reservoir using a funnel c Verify o ri...

Page 52: ...13Q 1 113Q 2 1 Non filter side 2 Filter side 3 Shaft rotation C W 4 Shaft rotation C C W Figure 28 Oil filter and plug removal 2 Unscrew the filter 550A part number K08174A from the plug 113Q part number K06818A Keep the plug 113Q and discard the old filter 550A Please discard the oil filter per your local waste disposal requirements See Figure 29 Filter removal on page 51 5 5 Bearing lubrication ...

Page 53: ...lter kit on page 51 428E 428E 550A Figure 30 Filter kit 4 Screw the new filter 550A into the existing plug 113Q and install the new o rings 428E to the filter side plug 113Q and the non filter side plug 113Q See Figure 31 New filter installation on page 52 5 5 Bearing lubrication Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion...

Page 54: ... Prepare the oil mist generator according to the manufacturer s instructions 2 Connect the oil mist supply lines to the plug connections as shown below The oil requirements for ring oil lubricated bearings also apply to oil mist lubricated bearings Oil mist is recommended for use on ball bearing arrangements only Note that only one of the two connection ports in the bearing housing is used 5 5 Bea...

Page 55: ...il mist 1 4 in NPT connection on the inboard side of each housing 133H 1 2 in NPT connection on the outboard side 551E Purge oil mist lubrication provides intermittent oil mist in the bearing housing This system uses the oil sump in the housing and requires the oil ring and the constant level oiler Pure oil mist lubrication provides constant oil mist in the bearing housing This system does not use...

Page 56: ... The pump may have been supplied with orifices or valves to control inlet flow to each bearing Refer to the General Arrangement drawing for additional detail 1 Prepare the lubrication oil skid according to the manufacturer s instructions 2 Connect the lubrication oil skid supply lines to the bearing housing connections as shown in Figure 33 Oil feed location on page 54 3 Connect the bearing housin...

Page 57: ...river power may result in serious physical injury or death Always disconnect and lock out power to the driver before performing any installa tion or maintenance tasks Electrical connections must be made by certified electricians in compliance with all international national state and local rules Refer to driver coupling gear manufacturer s installation and operation manuals IOM for specific instru...

Page 58: ...g of the fan cowling 785D and place it over the pump end plate 234D The annular groove of the guard is to be located around the pump endplate 3 Place one washer 534E over each bolt 569F and insert the bolts through the round holes at the front end of the guard half 4 Install bolt retainers 534D and U Nuts 570F 5 Thread bolt 569F into the U Nut 570F and tighten firmly 5 5 9 Lubricate the bearings a...

Page 59: ...oper seal installation procedures Shipping Pumps may be shipped with or without a mechanical seal installed Cartridge type mechanical seals Cartridge type mechanical seals are commonly used Cartridge seals are preset by the seal manufactur er and require no field settings Cartridge seals installed by the user require disengagement of the hold ing clips prior to operation allowing the seal to slide...

Page 60: ...d to excessive heat and severe damage to the pump and seal WARNING A build up of gases within the pump sealing system or process piping system may result in an explosive environment Make sure the process piping system pump and sealing system are properly vented prior to operation Before the pump is started the pump must be fully primed and the suction pipe must be full of liquid If pump is run dry...

Page 61: ...at the oil level is correct prior to starting pump NOTICE Risk of equipment damage on pure or purge oil mist lubricated units Remove the viewing port plugs to verify that oil mist is flowing properly Reinstall the plugs after confirming Before you start the pump you must perform these tasks Open the suction valve Open any recirculation or cooling lines 1 Fully close or partially open the discharge...

Page 62: ... are turning The oil rings are throwing oil NOTICE Vary the capacity with the regulating valve in the discharge line Never throttle the flow from the suction side This action can result in decreased performance unexpected heat generation and equipment damage Risk of equipment damage from unexpected heat generation Do not overload the driver Ensure that the pump operating conditions are suitable fo...

Page 63: ...vailable NPSHA always exceeds NPSH required NPSH3 as shown on the published performance curve of the pump Operation under freezing conditions NOTICE Do not expose an idle pump to freezing conditions Drain all liquid that will freeze that is inside the pump and any auxiliary equipment Failure to do so can cause liquid to freeze and damage the pump Note that different liquids freeze at different tem...

Page 64: ...ll drive components prior to operating the unit Follow the coupling installation and operation procedures from the coupling manu facturer You must check the final alignment after the pump and driver are at operating temperature For initial alignment instructions see the Installation chapter 1 Run the unit under actual operating conditions for enough time to bring the pump driver and asso ciated sy...

Page 65: ...hem to the correct location on the driver pedestal 7 Set the driver back onto the baseplate with the shims in the correct location 8 Confirm the driver is not bolt bound 9 Tighten the driver hold down bolts and confirm alignment 10 Run the unit under actual operating conditions for enough time to bring the pump driver and asso ciated system to operating temperature 11 Shut down the pump and the dr...

Page 66: ...eated deeply enough put a spacer under the hex nuts in order to lift the pins free when the hex nuts are tightened NOTICE Always remove the dowel pins before removing the casing Failure to do so can result in casing damage 5 15 3 Doweling for high differential temperature service The factory will incorporate this method to dowel the pump to the baseplate pedestal if there is a high temperature dif...

Page 67: ... Drive end and Non drive end pump feet are secured to the baseplate pedestal as shown below NOTICE Verify the hex lower nuts 427A 426A are tightened 1 3 to 1 2 turn beyond hand tight Note the Belleville washers will not be fully compressed when tightened properly During installation verify the taper pins item 469E are installed 5 15 Doweling the pump casing Model 3600 i FRAME API610 11th Edition I...

Page 68: ...ville washers 529 Hardened flat washers 533B Figure 38 Non drive end pump mounting detail 1 Tighten lower hex nut 1 3 to 1 2 turn beyond hand tight to ensure belleville washers are com pressed 5 15 Doweling the pump casing 66 Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion Operation and Maintenance Manual ...

Page 69: ...A Flat washers 437 Lock washers 437B Figure 39 Drive end only pump mounting detail 5 15 Doweling the pump casing Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion Operation and Maintenance Manual 67 ...

Page 70: ...eaks Analyze the vibration Inspect the discharge pressure Inspect the temperature Check that there is no leakage from the mechanical seal Three month inspections Perform these tasks every three months Check that the foundation and the hold down bolts are tight Check the mechanical seal if the pump has been left idle and replace as required Change the oil every three months 2000 operating hours at ...

Page 71: ...The mechanical seal used in an Ex classified environment must be properly certified CAUTION Running a mechanical seal dry even for a few seconds can cause seal failure and physical injury Never operate the pump without liquid supplied to the mechanical seal Cartridge type mechanical seals Cartridge type mechanical seals are commonly used Cartridge seals are preset by the seal manufactur er and req...

Page 72: ...d in their removal unless explicitly stated in this manual Handling heavy equipment poses a crush hazard Use caution during handling and wear appropriate Personal Protective Equipment PPE such as steel toed shoes gloves etc at all times Precautions must be taken to prevent physical injury The pump may handle hazardous and or toxic fluids Proper personal protective equipment should be worn Pumpage ...

Page 73: ...rotor 4 Remove the oil drain plugs 408A from the bottom of the bearing housings 134 134A and drain the oil Dispose of the oil in accordance with applicable regulations 234B 232 233 408A 408A 134 134 235B 234A 501B Figure 40 Coupling guard disassembly 5 Remove the oiler bottle 251 and store it in a safe place 6 Remove the coupling guard 501B Refer to Remove the coupling guard in the Commissioning S...

Page 74: ...ng frame 134 The set screws 113R do not need to be removed 2 Remove the bearing end cover bolts 371D from both inboard 160 and outboard 160A bearing end covers See Step 6 3 The outboard labyrinth seal 332A and the bearing housing gasket 360A will come off with the outboard cover 160A 4 Remove the dowel pins 469J between the bearing housing flange and the casing flange The connection point of the h...

Page 75: ...371C 785C 332C 113Q 550A 113R 113R 134 134 427J 469J 371T 1 Figure 43 Thrust bearing housing disassembly 1 Remove the oil filter 550A and filter plug 113Q from the bearing frame 134 The set screws 113R do not need to be removed 2 If the pump has the optional bearing cooling fan remove the guard endplate 234E cowling 785D cooling fan 392B and pump endplate 234D 3 Remove the bearing end cover bolts ...

Page 76: ...o remove the thrust bearing 112A from the shaft 122 The inner race on this inner duplex bearing remains on the shaft when the bearing is pulled Re move this inner race by applying heat Do this away from the pump site WARNING The pump may handle hazardous and or toxic liquids Trapped or undrained liquid can cause explosions when heat is applied Never apply heat at the pump site for this reason Heat...

Page 77: ... that connect the upper and lower halves of the bearing housing 4 Tighten the two jack bolts on the horizontal parting flanges of the bearing housing in order to sepa rate the two halves 5 Remove the top half of the bearing housing 134 117 122 117 114 Figure 46 Remove radial sleeve bearing 6 Move the oil ring 114 aside it cannot be removed until the lower bearing frame is removed 6 4 Disassembly M...

Page 78: ... hold the bearing housing in place 10 Rotate the lower half of the sleeve bearing 117 around the shaft 122 in order to remove the bear ing from the lower housing 11 Remove the lower half of the bearing housing 12 Optional Remove the studs 371T 13 Remove the outboard labyrinth seal 332A and the inboard labyrinth seal 333A and oil ring 114 332A 122 333A Figure 48 Labyrinth seal removal 6 4 Disassemb...

Page 79: ... 4 Remove the taper pins between the upper and lower halves of the bearing housing 134A 5 Remove the hex head screws that connect the upper and lower halves of the bearing housing 134A 6 Tighten the jack bolts in order to separate the housing halves 7 Remove the top half of the thrust bearing housing 134A 8 Move the oil ring 114 aside it cannot be removed until the lower bearing housing is removed...

Page 80: ...T 469J Figure 51 Dowel pin removal 12 Loosen the nuts 427J that hold the bearing housing in place The bearing housing will rest on the studs 13 Rotate the lower half of the sleeve bearing 117 around the shaft 122 in order to remove it from the lower bearing housing 14 Remove the nuts 427J 15 Remove the lower half of the bearing housing 134A using a crane Remove the studs 371T 16 Bend lockwasher ta...

Page 81: ...from the pump site WARNING The pump may handle hazardous and or toxic liquids Trapped or undrained liquid can cause explosions when heat is applied Never apply heat at the pump site for this reason Heat can also distort machined surfaces 20 Remove bearing spacer 443V 21 Remove the inboard labyrinth seals 333A and oil ring 114 6 4 Disassembly Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edi...

Page 82: ... 4 Remove the two taper pins between the upper and lower half of the bearing housing 134 5 Remove the hex cap screws that connect the upper and lower half of the bearing housing 134 6 Tighten the two jack bolts on the horizontal parting flanges of the bearing housing 134 in order to separate the two halves 7 Remove the top half of the bearing housing 134 6 4 Disassembly 80 Model 3600 i FRAME API61...

Page 83: ... the sleeve bearing 117 at the parting flange of the bearing frame 134 10 Remove the dowel pins 469J that hold the lower half of the bearing housing to the casing flange Figure 55 Radial dowel pin removal 11 Loosen and remove the nuts 427J that hold the bearing housing 134 in place 6 4 Disassembly Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially S...

Page 84: ...e 57 Thrust bearing housing disassembly 1 If the pump is supplied with a main shaft oil pump 219 remove the hex cap screws 370L and remove the main shaft oil pump 219 Half of the coupling 118 will remain on the main shaft oil pump 219 If the pump was not supplied with a main oil shaft pump 219 go to step 4 2 Remove the hex cap screws 370N to remove the oil pump adapter 318A 6 4 Disassembly 82 Mode...

Page 85: ...wer half of the bearing housing 134A 13 Remove the hex cap screws that connect the upper and lower half of the bearing housing 134A 14 Tighten the two jack bolts on the horizontal parting flanges of the bearing housing 134A in order to separate the two halves 15 Remove the top half of the bearing housing 134A 16 Remove the floating oil seal 123G from the outboard end 17 Loosen the set screw 222Z f...

Page 86: ...h Monitor disposal Precautions WARNING Explosive hazard and risk of personal injury Heating to high temperatures could cause combustion of the condition monitor Never heat the condition monitor to temperatures in excess of 149 C 300 F or dispose of in a fire Guidelines This product contains Lithium Thionyl Chloride Contact your local waste management companies to pro vide assistance in the disposa...

Page 87: ...losion of trapped liquid Never use heat to re move parts unless explicitly stated in this manual 3 Insert eyebolts not supplied in the pre drilled threaded holes in the perimeter of the upper half of the casing Remove the upper half to the work area WARNING Use the eyebolts to lift only the upper half of the casing They will not support the weight of the entire pump 6 4 Disassembly Model 3600 i FR...

Page 88: ...f all components b Rotate the lower half of all components out of the lower half of the casing 7 Lift the rotating assembly further to disengage the stationary locks 8 Remove the seal chambers 220 221 the throttle bushing 129 the first stage casing ring 164A and the series casing ring 164 on the opposite side 9 Lift the rotating assembly out of the lower half of the casing 10 Remove the casing stu...

Page 89: ...nd applying flame through the volutes of the impeller at the same time continuously rotating the shaft The temperature should be 150 C to 200 C 300 F to 400 F to be able to remove the impeller Quickly slide the impeller toward the center of the rotor in order to expose the locating ring 361H c Quickly remove the locating ring and then the impeller d Remove the 1st stage casing ring 164A 164B the s...

Page 90: ...g snap ring pliers remove the snap ring 361F from the groove and move aside on the shaft toward the center of the rotor b Slide the sleeve towards the center of the rotor exposing the locating ring 361H The dia phragm sleeve is clearance fit no heat is necessary 6 4 Disassembly 88 Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tio...

Page 91: ...Risk of death or serious injury Leaking fluid can cause fire and or burns Inspect and ensure gasket sealing surfaces are not damaged and repair or replace as necessary Inspect the casing for cracks and excessive wear or pitting Thoroughly clean gasket surfaces and align ment fits in order to remove rust and debris Repair or replace the casing if you notice any of these conditions 6 5 Preassembly i...

Page 92: ...has increased by 50 over the values in the Mini mum running clearances table Impeller checks NOTICE Protect machined surfaces while cleaning the parts Failure to do so may result in equipment damage Check and clean the impeller bore diameter Check the impeller balance Rebalance the impeller if it exceeds ISO 1940 1 grade G1 0 NOTICE You must have extremely accurate tooling equipment to balance imp...

Page 93: ...ling guard if you notice corrosion or other defects Gaskets O rings and seats replacement WARNING Risk of death or serious injury Leaking fluid can cause fire and or burns Replace all gaskets and O rings at each overhaul or disassembly Replace all gaskets and O rings at each overhaul and disassembly Inspect the seats They must be smooth and free of physical defects In order to repair worn seats sk...

Page 94: ...s 109A 160 and 360A Labyrinth seals 332A 333A and 332C Bearing locknut 136 Impeller key 178 and coupling key 400 Bearing lockwasher 382 All nuts bolts and screws 6 5 2 Shaft replacement guidelines Shaft measurement check Check the bearing fits of the shaft If any are outside the tolerances shown in the Bearing fits and toler ances table then replace the shaft Shaft inspection NOTICE Do not use sha...

Page 95: ...rings for contamination and damage Note any lubricant condition and residue Inspect the ball bearings to see if they are loose rough or noisy when you rotate them Investigate any bearing damage to determine the cause If the cause is not normal wear correct the issue before you return the pump to service Replacement bearings Replacement bearings must be the same as or equivalent to those listed in ...

Page 96: ...202A 202B 203 in place 1 Remove the wear rings a Remove the setscrews b Remove the wear rings from the impellers 101 101A 101M using suitable pry or puller tools to force the rings from the fits You may also machine the rings in order to remove them CAUTION Excessive machining can damage ring fits and render parts unusable 320 202 202B 320 202A 202B 203 101A 101M Figure 68 Wear ring replacement 2 ...

Page 97: ... the diaphragm 146 the casing ring 164 164A 164B and the stage ring 144 5 Turn the impeller wear rings 202 202A 202B 203 to size after mounting on the impeller 101 101M CAUTION The impeller and wear ring clearance setting procedures must be followed Improperly set ting the clearance or not following any of the proper procedures can result in sparks unexpect ed heat generation and equipment damage ...

Page 98: ...00 00 to 524 99 0 032 0 81 21 000 to 21 999 525 00 to 549 99 0 033 0 84 22 000 to 22 999 550 00 to 574 99 0 034 0 86 23 000 to 23 999 575 00 to 599 99 0 035 0 89 24 000 to 24 999 600 00 to 624 99 0 036 0 91 25 000 to 25 999 625 00 to 649 99 0 037 0 94 For diameters greater than 649 99 mm 25 999 in the minimum diametrical clearances shall be 0 94 mm 0 037 in plus 0 001 inch for each additional inch...

Page 99: ...all the snap ring on the shaft diameter adjacent to the ring groove but out of the way of the sleeve b Use an electric induction heater to preheat the impeller to 150 C 200 C 300 F 400 F c Slide the impeller past the locating ring groove put the locating rings 361H in place and slide the impeller back so that it is snug against the locating ring d Install the snap ring 361F in the groove CAUTION B...

Page 100: ...phragm sleeve 204 a Install the snap ring on the shaft diameter adjacent to the ring groove but out of the way of the sleeve b Slide the diaphragm sleeve onto the shaft past the locating ring groove put the locating ring 361H in place and slide the sleeve back so that it is snug against the locating ring 6 6 Reassembly 98 Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API ...

Page 101: ...e impeller and install the snap ring 361F 361H 361F 122 164A 101 164B Figure 72 Double suction 1st stage impeller reassembly 7 Assemble the throttle bushing sleeve 128 a Install the snap ring on the shaft diameter adjacent to the ring groove but out of the way of the sleeve 6 6 Reassembly Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Inst...

Page 102: ...or API limits are listed in the Shaft and rotor runout requirements table Figure 74 Rotor runout check 6 6 2 Install the rotating element 1 Fit the casing gasket 351 around all the hydraulics bores and through holes using the upper half as a template Pay particular attention to the area around the seal chamber face This is a critical area for proper sealing Make sure that the gasket extends all th...

Page 103: ...al travel of the rotating element e Calculate the average of these dimensions f Measure the shoulder depth on the inboard cover 160 and subtract the calculated average di mension The result is the spacer 217 thickness required to properly center the rotating element g Remachine the spacer as necessary making sure that both faces are parallel within 0 025 mm 0 001 in 6 6 3 Confirm the seal chamber ...

Page 104: ...0889 0 0035 57Q 8x10 13D 190 00 7 481 0 0940 0 0037 57Q 14 18 22D 200 00 7 875 0 0991 0 0039 5 Remove the dowel pins and unbolt the bearing housings Discard the old bearings 6 6 3 1 Qualify the casing bores Three casing bores are used as datums during the centering procedure the two seal chamber bores and the center case bushing bore If these bores are not in alignment or are of different sizes th...

Page 105: ...12 5 A B C 3 145 3 745 3 370 4x6 12 A B 3 145 3 745 3 370 4x6 10 3 145 3 745 3 308 4x6 10D 3 145 3 308 3 308 4x6 11A 3 145 3 995 3 995 4x6 11B 3 139 3 995 3 558 4x6 11AD 3 145 3 995 3 995 6x8 11BD 3 145 3 558 3 558 6x8 11 A B AD BD 3 145 4 433 4 433 6x8 14 AD BD 3 145 4 620 4 620 8x10 13D 3 145 4 870 4 870 10x12 14 5D 3 342 5 275 5 275 3 For each bore subtract the actual depth from the design dept...

Page 106: ...ore The thickness of the shim must be determined during the casing bore qualification procedure These shims remove the sag or bend from the rotor by compensating for the misalignment between the center bushing clearance and the casing bore 2 Place the rotor in the lower half of the casing Make sure that the dowel in the center case bushing is at the 12 o clock position 3 Mount the tool bearings on...

Page 107: ...f tolerance 12 Drill pilot holes taper ream holes for the dowel pins and install the dowels 13 Remove the temporary shims from under the center case bushing either by removing the bushing or by removing the rotor 6 6 4 Assemble the casing 1 Lower the upper half of the casing using taper pins to correctly align to the lower half NOTICE Apply an anti seize compound to the studs and to the face of th...

Page 108: ...uing sequence d Casing parting flange hardware torquing sequence e Tighten the nuts 425 to 60 full torque using the torqueing sequence shown starting with the casing center stud 356C no 1 f Tighten the nuts 425 to 100 full torque using the torqueing sequence shown starting with the casing center stud 356C no 1 g Tighten the nuts 425 to 100 full torque using a clockwise sequential process starting ...

Page 109: ...r NOTICE Make sure that the expulsion port is at the 6 o clock position and is properly seated 3 Assemble the inboard end cover 160 and the inboard bearing end cover gasket 360A onto the shaft 4 Assemble the bearing spacer 443V and thrust bearings 112A in a back to back arrangement on to the shaft 122 The bearings are interference fit a Preheat the bearings to 120 C 250 F with an induction type be...

Page 110: ...ious tab g Check the condition of the outer races by rotating the bearings by hand in opposite directions The outer races generally cannot be counter rotated by hand but if they do move the resist ance must be high If the outer races are loose the bearing is not properly seated and must be retightened h When you have achieved the proper bearing assembly set the lockwasher tab in the slot in the lo...

Page 111: ... 0 010 Sleeve tilt pad 0 254 0 381 0 010 0 015 6 6 6 Assemble the radial end ball bearing pumps 333A 168 360A 160 371D 355 383 122 353 100 Figure 80 Radial bearing assembly 1 Install the cartridge mechanical seal 383 on the shaft 122 and align the mechanical seal pilot with the seal chamber bore of the casing Install the mechanical seal studs 353 and hex nuts 355 NOTICE Do not set the mechanical s...

Page 112: ...ernal surface of the bearings with the lubricant that is to be used in service c Assemble the radial end bearing 168 onto the shaft 122 5 Install the oil ring sleeve 324 and tighten the setscrew 388L 371T 134 469J 113R 113R 113Q 550A 134 427J 324 388L 134 371D 114 360A 160A 332A Figure 81 Radial bearing housing assembly 6 Install the bearing housing 134 The bearing housing is doweled to the casing...

Page 113: ...sh the rotor assembly towards the thrust end until it stops 2 Install the cartridge mechanical seal 383 on the shaft 122 and align the mechanical seal pilot with the seal chamber bore of the casing Install the mechanical seal studs 353 and hex nuts 355 NOTICE Do not set the mechanical seal sleeve set screws at this time endplay must be checked first or damage to the seal faces could occur 3 Instal...

Page 114: ...er 382 and install the locknut f Hand tighten the locknut with a spanner wrench Do not over tighten the bearing Tap the end of the spanner wrench with light strikes from a dead blow hammer while you note the location of the next available lockwasher tab that aligns with the slots in the locknut The turning resistance of the nut increases as it tightens Plan the alignment of the lockwasher tab with...

Page 115: ... Assemble the thrust bearing housing lower half 12 Install the sleeve bearing 117 a Apply Lucas Heavy Duty Oil Stabilizer or equivalent lubricant to the lower half of the sleeve bearing Place the lower half of the sleeve bearing 117 onto the shaft 122 and slide it around the shaft into the lower bearing housing moving the oil ring accordingly May need to use adjusters to lift frame first Install t...

Page 116: ... with a dial indicator mounted on the radial bearing housing This table shows the clearance requirements between the thrust bearing end cover and the bearing Bearing type Clearance in millimeters inches Ball ball 0 127 0 254 0 005 0 010 Sleeve ball 0 127 0 254 0 005 0 010 Sleeve tilt pad 0 127 0 254 0 005 0 010 16 Assemble the outboard labyrinth seal 332C into the outboard thrust end cover 109A a ...

Page 117: ...oard labyrinth seal 333A 122 333A 332A Figure 87 Inboard labyrinth seal installation 117 122 117 114 Figure 88 Radial sleeve bearing assembly 3 Place the oil ring 114 on the shaft 4 Place the outboard labyrinth seal 332A onto the shaft 122 5 Lift the lower half of the housing into place positioning the inner oil rings 114 in the bearing hous ing groove 6 Place the installed inboard labyrinth seals...

Page 118: ...bearing housing installation c Tighten the nuts 427J on the bearing housing to the case studs 371T d Apply Lucas Heavy Duty Oil Stabilizer or equivalent lubricant to the upper half of the sleeve bearing 117 Place the upper half of the sleeve bearing 117 on the shaft moving the oil rings aside When the bearing top half is in place move the oil rings back into the bearing housing and sleeve groove 9...

Page 119: ...122 and align the mechanical seal pilot with the seal chamber bore of the casing Install the mechanical seal studs 353 and hex nuts 355 NOTICE Do not set the mechanical seal sleeve set screws at this time endplay must be checked first or damage to the seal faces could occur 3 Install the inboard labyrinth seal 333A Figure 91 Thrust inboard labyryth seal installation NOTICE Make sure the expulsion ...

Page 120: ...10 Install the bearing spacer 443V and thrust collar key 282 11 Install the thrust collar onto the shaft 122 using the thrust collar key 282 12 Install the inboard and outboard ends of the tilt pad bearing 280 between the thrust collar 13 Install the thrust collar nut 283 onto the shaft 122 Utilize the flats on the thrust collar nut 123 to tighten against the thrust collar Note the thrust collar n...

Page 121: ...Install a new o ring 412Y onto the oil pump adapter 318A Use the hex cap screws 370N to install the oil pump adapter 318A to the filler plate 441A 25 Use the hex cap screws 370L to install the main shaft oil pump 219 to the oil pump adapter En sure the coupling half on the main shaft oil pump 219 is inserted into the coupling spacer 26 If the pump was not supplied with a main shaft oil pump 219 in...

Page 122: ...Tighten the nuts 427J on the bearing housing to the head studs 371T c Apply Lucas Heavy Duty Oil Stabilizer or equivalent lubricant to the upper half of the sleeve bearing 117 Place the upper half of the sleeve bearing 117 on the shaft 122 d Install the two socket head cap screws that hold the upper and lower halves of the sleeve bear ing 117 together 8 Install the outboard labyrinth seal 332A 9 I...

Page 123: ... values for fasteners Goulds 2226 2228 2229 ASTM A193 B8 and B8M ASTM A276 Tp 304 ASTM A582 Tp 303 SAE F593 Table 4 300 Series Stainless Steel Fasteners Bolt Dia D in threads inch Tensile Stress Area Ab sq in 2226 2228 303 304SS SAE F593 Group 1 2229 316SS SAE F593 Group 2 Yield strength 65000 psi for 0 25 dia 0 625 45000 psi for 0 75 dia 1 5 A193 B8 B8M Cl 1 A276 Tp 304 A582 Tp 303 Yield strength...

Page 124: ...405 44258 1125 830 29505 750 553 1 5 8 1 492 46998 1194 881 31332 796 587 1 5 12 1 581 49802 1266 934 33201 845 623 1 625 8 1 775 55913 1540 1136 37275 1026 757 1 75 5 1 899 59819 1775 1309 39879 1182 872 1 75 8 2 082 65583 1946 1435 43722 1296 956 1 875 8 2 414 76041 2416 1782 50964 1611 1188 2 4 5 2 498 78687 2667 1967 52458 1777 1311 2 8 2 771 87287 2958 2182 58191 1973 1455 2 125 8 3 152 99288...

Page 125: ...00 1556 1148 1556 1148 1 375 6 1 155 84893 1978 1459 1978 1459 1 375 8 1 234 90699 2114 1559 2114 1559 1 5 6 1 405 103268 2625 1936 2625 1936 1 5 8 1 492 109662 2788 2056 2788 2056 1 5 12 1 581 116204 2954 2179 2954 2179 1 625 8 1 775 130463 3593 2650 3593 2650 1 75 5 1 899 139577 4139 3053 4139 3053 1 75 8 2 082 153027 4538 3347 4538 3347 1 875 8 2 414 177429 5637 4158 5637 4158 2 4 5 2 498 18360...

Page 126: ...5406 900 664 1 5 8 1 492 37598 956 705 1 5 12 1 581 39841 1013 747 1 625 8 1 775 44730 1232 909 1 75 5 1 899 47855 1420 1047 1 75 8 2 082 52466 1556 1148 1 875 8 2 414 60833 1933 1426 2 4 5 2 498 62950 2134 1574 2 8 2 771 69829 2367 1746 2 125 8 3 152 79430 2861 2110 2 25 4 5 3 248 81850 3121 2302 2 25 8 3 557 89636 3418 2521 2 375 8 3 987 100472 4044 2983 2 5 4 3 999 100775 4269 3149 2 5 8 4 442 ...

Page 127: ...perative for service reliability to have a sufficient stock of readily available spare parts Stock these spare parts where applicable Cartridge mechanical seal 383 Filter Assembly 550A Thrust bearing duplex pair 112A Oil rings 114 114A Sleeve bearings two 117 sleeve bearing construction only Throttle bushing sleeve 128 Throttle bushing 129 Bearing locknut 136 Stage ring 144 Center bushing 155 Casi...

Page 128: ...xcessive Adjust the impeller clearance The suction head is not sufficient Make sure that the suction line shutoff valve is fully open and that the line is unobstructed The impeller is worn or broken Inspect and replace the impeller if necessary The pump starts and then stops pumping The pump is not primed Re prime the pump and check that the pump and suction line are full of liquid The suction lin...

Page 129: ... and is pumping too much liquid Install a throttle valve If this does not help then trim the impeller di ameter If this does not help then contact your ITT representative The liquid is heavier than ex pected Check the specific gravity and viscosity The stuffing box packing is too tight Readjust the packing If the pack ing is worn then replace the packing Rotating parts are rubbing against each oth...

Page 130: ...quipment Health Monitor IOM or https www ittproservices com Our Services Aftermarket Products Monitoring i ALERT2 condition monitor 7 3 i ALERT 2 Equipment Health Monitor troubleshooting 128 Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion Operation and Maintenance Manual ...

Page 131: ...npro Seal VBXX DB45 U with flinger 128 Sleeve Throttle Bushing 2445 6983 2445 6983 6186 6170 2445 2445 129 Throttle Bushing 2222 6983 2222 6983 6187 6171 1265 1265 132 Eye Bolt 133A Pipe Nip ple Watchdog 6501 134 134A Bearing Housing 1212 136 Locknut Thrust Bearing 144 Stage Ring 2222 6983 2222 6983 6187 6171 1265 1265 146 Dia phragm 2222 6983 2222 6983 6187 6171 1265 1265 155 Center Bushing 2222 ...

Page 132: ... 1071 1071 203A Wear Ring Im peller Center 2255 6983 2255 6983 6186 6170 1071 1071 204 Sleeve Dia phragm 2445 6983 2445 6983 6186 6170 2445 2445 205 Sleeve Center Bushing 2445 6983 2445 6983 6186 6170 2445 2445 219 Auxiliary Oil Pump 220 Seal Chamber Radial 2210 2210 2244 2229 2435 3280 2210 2229 221 Seal Chamber Thrust 3201 OR 1212 3201 OR 1212 3220 OR 1234 2229 OR 1296 2435 OR 1362 3280 OR 1361 ...

Page 133: ...apter 1212 319A Pipe Plug Oiler 320 Set Screw Impeller Wear Ring 2229 2435 3280 2229 324 Oil Ring Sleeve Radial 2210 332A Inpro Seal VB45 U Radial Outboard 333A Inpro Seal VB45 U Inboard 332C Inpro Seal VB45 U Thrust Outboard 351 Gasket Casing 5108 351E Gasket Flange Cover Suction 5107 351F Gasket Flange Cover 5107 8 1 Parts list Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to curr...

Page 134: ...ainer 3211 361F Snap Ring 361H Locating Ring 2229 2435 3280 2229 370L Cap Screw Oil Pump To adapter 2210 370V Cap Screw Adapter To Hous ing 2210 371C Cap Screw Thrust Bearing End Cover To Hous ing 2210 371D Cap Screw Radial Bearing End Cover To Hous ing 2210 371T Stud Housing To Casing 2210 372T Cap Screw i ALERT2 2367 8 1 Parts list 132 Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition...

Page 135: ...ooling 408M Pipe Plug Bearing Cooling 408R Pipe Plug RTD 2210 412M O Ring Filler Plate 5304 418 Cap Screw Jack Bolt 2210 424 Name plate Pin 425 Cap Nut Casing 2239 441A Filler Plate 2210 443B Oil Ring Sleeve Thrust 2210 443V Bearing Spacer 2228 445A Pin Anti Rotation Rings Seal Chamber 2435 3280 2435 469D Roll Pin Sleeve Bearing 8 1 Parts list Model 3600 i FRAME API610 11th Edition ISO 13709 2nd E...

Page 136: ...Baffle 5304 520 Coupling Nut 2210 533 Washer Casing Parting 534D Washer Plain Fan Cool ing 2229 534E Bolt Re tainer Fan Cool ing 549 Name plate Tag 549K Lubrica tion Notice Tag 569A Cap Screw Flange Cover Suction 5429 569B Cap Screw Flange Cover Dis charge 5429 569F Hex Tap Bolt Cool ing Fan 2228 8 1 Parts list 134 Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Mul...

Page 137: ... Grade 5A J93404 1362 Duplex SS Casting A890 Grade 3A J93371 1401 Super Duplex SS Casting A995 Grade 5A J93404 1402 Duplex SS Casting A995 Grade 3A J93371 1618 Bismuth Bronze Casting B505 C89320 C89320 2210 Carbon Steel Wrought A108 Grade 1213 G12130 2210 Carbon Steel Fastener A307 Grade B 2213 Carbon Steel Wrought A108 Grade 1020 G10200 2222 420SS Hardened 450 500 BHN Wrought A276 Type 420 S42000...

Page 138: ...S Wrought A240 Type S32750 S32750 3270 Duplex SS Wrought A240 Type S31803 S31803 3280 Super Duplex SS Wrought A479 Type S32750 S32750 6170 Duplex SS Stellite 6 Hard faced Coating N A N A 6171 Duplex SS Stellite 12 Hard faced Coating N A N A 6186 Super Duplex SS Stellite 6 Hardfaced Coating N A N A 6187 Super Duplex SS Stellite 12 Hardfaced Coating N A N A 5107 Rubber Sheet N A N A 5108 Garlock Blu...

Page 139: ...4 445A 101A 164 445A 101 164 445A 221 445A 356 ACK 533 425 355 353 371D 160 360A 112A 134 360A 109A 332C 136 382 443B 408A 443V 427J 371T 202B 565 372Q 100U 1 202 203 205 100 113A 113Q 113A 361F 361H 1 Casing Insert Detail Sizes 3x4 8E 3x4 12 5A B only Figure 96 Single Suction ball ball 8 2 Cross sectional diagrams Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Mul...

Page 140: ...445A 164B 101 445A 164A 221 445A 356 ACK 533 425 371D 355 353 160 360A 112A 134 360A 109A 332C 136 382 443B 408A 443V 371T 427J 202B 202A 202 203 205 100 361F 361H 113A 113Q 113A 445 Figure 97 Double suction ball ball 8 2 Cross sectional diagrams 138 Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion Operation and Maintenance Man...

Page 141: ... 221 445A 356 ACK 533 425 355 353 333A 114 117 332C 109A 360A 134 443V 112A 113A 114A 785C 136 382 443B 361A 408A 371T 427J 565 372Q 100U 202B 202 203 205 100 251 113Q 550A 361F 361H 1 Casing Insert Detail Sizes 3x4 8E 3x4 12 5A B only Figure 98 Single suction sleeve ball 8 2 Cross sectional diagrams Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axiall...

Page 142: ...K 533 425 333A 114 117 112A 332C 371C 109A 113A 114A 134A 360A 355 353 785C 136 382 427J 371T 408A 443V 361A 443B 202B 202A 202 203 205 100 361F 361H 550A 113Q 251 445 1 Oil filter and oiler detail Figure 99 Double suction sleeve ball 8 2 Cross sectional diagrams 140 Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion Operation an...

Page 143: ...lt Figure 100 Single suction sleeve tilt 8 2 Cross sectional diagrams Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion Operation and Maintenance Manual 141 ...

Page 144: ...lt Figure 101 Double suction sleeve tilt 8 2 Cross sectional diagrams 142 Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion Operation and Maintenance Manual ...

Page 145: ...or any other relevant documentation or manuals contact your ITT representative 9 Other Relevant Documentation or Manuals Model 3600 i FRAME API610 11th Edition ISO 13709 2nd Edition to current API BB3 Multi Stage Axially Split Installa tion Operation and Maintenance Manual 143 ...

Page 146: ...Asia Pte Ltd 1 Jalan Kilang Timor 04 06 Singapore 159303 65 627 63693 65 627 63685 Europe ITT Goulds Pumps Millwey Rise Industrial Estate Axminster Devon England EX13 5HU 44 1297 639100 44 1297 630476 Latin America ITT Goulds Pumps Camino La Colina 1448 Condominio Industrial El Rosal Huechuraba Santiago 8580000 Chile 562 544 7000 562 544 7001 Middle East and Africa ITT Goulds Pumps Achileos Kyrou ...

Page 147: ...more information http www gouldspumps com ITT Goulds Pumps Inc 240 Fall Street Seneca Falls NY 13148 USA 2020 ITT Inc The original instruction is in English All non English instructions are translations of the original instruction Form IOM 3600iframe en US 2020 03 ...

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