Ioline FlexJet, Service Manual

Page: 6 / 102

Figure 38. Carriage noise may indicate a dirty or faulty wheel ........................................ 50
Figure 39.
Replacing the fuse . ................................................................................................... 51
Figure 40. A good transitor on the left; the one on the right is blown .......................... 52
Figure 41. Testing the Y-Axis motor . ....................................................................................... 54
Figure 42. Mechanical, electrical and electronic diagnostics flow chart . ......................... 61
Figure 43.
Removing the right end cover ............................................................................... 64
Figure 44. Loosen the belt tensioner . ..................................................................................... 64
Figure 45. The carriage cover screw . ...................................................................................... 65
Figure 46. Unclip the belt from both ends of the carriage . ............................................... 65
Figure 47.
Loosen the carriage wheel lock . ........................................................................... 66
Figure 48. Gently press down on the carriage . .................................................................... 66
Figure 49. Rotate the v-wheels free of the traverse rail . ................................................... 66
Figure 50. Carriage installation . ................................................................................................ 67
Figure 51.
Use the spacer when attaching each swing arm . .............................................. 67
Figure 52. The carriage belt tensioner . .................................................................................. 68
Figure 53. Install the carriage cover . ....................................................................................... 68
Figure 54. Remove the cover .................................................................................................... 69
Figure 55.
Install the carriage cover . ....................................................................................... 70
Figure 56. Remove the logic board cover plate .................................................................... 70
Figure 57. Unplug the feed motor and encoder cables from the logic board . .............. 71
Figure 58. Unplug the ribbon cables . ...................................................................................... 71
Figure 59.
Make a loop in the ribbon cable to the left of the carriage . .......................... 72
Figure 60. Carriage installation . ................................................................................................ 73
Figure 61. The carriage belt tensioner . .................................................................................. 73
Figure 62. Install the carriage cover . ....................................................................................... 74
Figure 63.
There should be a small gap in the ribbon cable loop . .................................... 75
Figure 64. The loop in the cable should not touch the left endplate . ............................. 75
Figure 65. Secure the sleeving with tape . ............................................................................... 76
Figure 66. Remove the right end cover . ................................................................................. 77
Figure 67.
Remove the screws and let the keypad hang ..................................................... 77
Figure 68. Remove the carriage cover . ................................................................................... 77
Figure 69. Install the ink cartridges and turn the power on . ............................................. 78
Figure 70. Loosen the carriage catch bracket . ...................................................................... 78
Figure 71.
Cover the spit wells . ............................................................................................... 78
Figure 72. Two lines in the spit well holes . ............................................................................ 79
Figure 73. Use the plastic thumbscrew to adjust the lines if necessary . ........................ 79
Figure 74. Y Fine adjustment is performed within the Control Center . .................... 80
Figure 75.
Watch the gap between the carriage and
Service Station
. ........................ 80
Figure 76. The Service Station stop screw . ...................................................................... 81
Figure 77. Small gap between the screw and the Service Station . .............................. 82
Figure 78. Tighten the nut to hold the stop bracket . .......................................................... 82
Figure 79.
Unplug the take-up motor . .................................................................................... 83
Figure 80. Remove the right cover . ......................................................................................... 83
Figure 81. Unscrew the PCB cover . ........................................................................................ 83