Ingersoll-Rand Sierra H 125 Operation And Maintenance Manual Download

Page: 53 / 72

INSTALLATION / HANDLING

SL, SM & SH 90, 110, 132, 150, 200, 250 &300 (50Hz)

L, H & HH 125, 150, 200, 250, 300, 350 & 400 (60Hz)

MODEL

S200 WC

50Hz

S250 WC

50Hz

S300 WC

50Hz

PRESSURE

7,0 bar

8,5 bar

10,0 bar

7,0 bar

8,5 bar

10,0 bar

CAPACITY

/min.

35,00

32,62

27,41

45,23

41,52

35,47

43,32

CAPACITY

/min.

1236

1152

968

1597

1466

1253

1530

FULL LOAD CURRENT

(MAXIMUM)
380V

431

536

653

FULL LOAD CURRENT

(MAXIMUM)
415V

426

517

591

STARTING CURRENT

(MAXIMUM)
380V

3077

3513

3965

STARTING CURRENT

(MAXIMUM)
415V

3130

3482

4000

*NOISE LEVEL
CAGI PNEUROP

WEIGHT

O.D.P. (IP23)

4190

4310

4370

WEIGHT

T.E.F.C. (IP55)

4830

4870

5120

*Equivalent continuous sound pressure level (workstation) (rated load)

Summary of Contents for Sierra H 125

Page 1: ...information and must be made available to personnel who operate and maintain this machine OPERATION AND MAINTENANCE MANUAL LIBRO D USO E MANUTENZIONE MANUAL DE MANEJO Y MANTENIMIENTO MANUAL DE OPERA...

Page 2: ......

Page 3: ...l surfaces welds and fittings report any excessive corrosion mechanical or impact damage report any leakage or other deterioration 6 year Remove lid and any necessary fittings Fully clean out Fully in...

Page 4: ......

Page 5: ...to Serial No From Serial No Not illustrated Option NR Not required AR As required SM Sitemaster Sitepack HA High ambient machine WC Watercooled machine AC Aircooled machine ERS Energy recovery system...

Page 6: ...Rand has no control Therefore Ingersoll Rand does not accept any liability for losses caused by equipment in which non approved repair parts are installed Standard warranty conditions may be affected...

Page 7: ...Mandatory Information Instructions Warning Use fork lift truck from this side only RESET Do not use fork lift truck from this side Emergency stop On power Off power AUTOMATIC RESTART MAINTENANCE MAIN...

Page 8: ...DECALS 4 SL SM SH 90 110 132 150 200 250 300 50Hz L H HH 125 150 200 250 300 350 400 60Hz CHANGE REPLACE CLEAN POWER INLET AC Pinch point hazard Keep hands clear...

Page 9: ...anual WARNING Do not undertake any maintenance on this machine until the electrical supply is disconnected and the air pressure is totally relieved WARNING Consult the operation and maintenance manual...

Page 10: ...the machine without the guard being fitted Do not stand on any service valve or other parts of the pressure system Do not operate with the doors or enclosure open Do not use fork lift truck from this...

Page 11: ...L SM SH 90 110 132 150 200 250 300 50Hz L H HH 125 150 200 250 300 350 400 60Hz Air intake Minimum clearance to walls Use only Ingersoll Rand ULTRA COOLANT lubricating oil Oil pressure Air pressure Fi...

Page 12: ...DECALS 60Hz 8 SL SM SH 90 110 132 150 200 250 300 50Hz L H HH 125 150 200 250 300 350 400 60Hz...

Page 13: ...DECALS 60Hz 9 SL SM SH 90 110 132 150 200 250 300 50Hz L H HH 125 150 200 250 300 350 400 60Hz...

Page 14: ...DECALS 60Hz 10 SL SM SH 90 110 132 150 200 250 300 50Hz L H HH 125 150 200 250 300 350 400 60Hz...

Page 15: ...eved at the process vent point external to the compressor Ensure that the machine is operating at the rated pressure and that the rated pressure is known to all relevant personnel All air pressure equ...

Page 16: ...nes when in use are kept at least 5 metres from the perimeter of a machine which is operatingor is being worked on whilst connected to its power supply Condensate disposal As waste water regulations v...

Page 17: ...FILTER BFV BUTTERFLY THROTTLE VALVE HC HYDRAULIC CYLINDER IC INTERCOOLER AC AFTERCOOLER OC OIL COOLER OM OIL MANIFOLD OF OIL FILTER OTCV OIL TEMP CONTROL VALVE OP OIL PUMP ODV OIL DRAIN VALVE 1OR ORIF...

Page 18: ...1SV LOAD SOLENOID VALVE 6SV INTERSTAGE CONDENSATE SOLENOID VALVE 9SV DISCHARGE CONDENSATE SOLENOID VALVE CLS CONDENSATE LEVEL SWITCH OPTIONAL 1AVPT VACUUM PRESSURE TRANSDUCER RANGE 0 1 BAR 0 15psi 2AP...

Page 19: ...HC HYDRAULIC CYLINDER IC INTERCOOLER AC AFTERCOOLER OC OIL COOLER OM OIL MANIFOLD OF OIL FILTER OTCV OIL TEMP CONTROL VALVE OP OIL PUMP ODV OIL DRAIN VALVE 1OR ORIFICE BLOWDOWN 2OR ORIFICE OIL FLOW OS...

Page 20: ...SOLENOID VALVE 4SV WATER SOLENOID VALVE WVV WATER VENT VALVE CLS CONDENSATE LEVEL SWITCH OPTIONAL 1AVPT VACUUM PRESSURE TRANSDUCER RANGE 0 1 BAR 0 15psi 2APT AIR PRESSURE TRANSDUCER RANGE 0 6 9 BAR 0...

Page 21: ...IL STRAINER BR BREATHER BDV BLOWDOWN VALVE DCV DISCHARGE CHECK VALVE CA COMPRESSED AIR C CONDENSATE 1DS FIRST STAGE DISCHARGE SILENCER 2DS SECOND STAGE DISCHARGE SILENCER 3DS BLOWDOWN DISCHARGE SILENC...

Page 22: ...ANGE 0 6 9 BAR 0 100psi 3APT AIR PRESSURE TRANSDUCER RANGE 0 13 8 BAR 0 200psi 4APT AIR PRESSURE TRANSDUCER RANGE 0 13 8 BAR 0 200psi 50PT OIL PRESSURE TRANSDUCER RANGE 0 6 9 BAR 0 100psi 60PT OIL PRE...

Page 23: ...VALVE CW COOLING WATER CA COMPRESSED AIR C CONDENSATE 1DS FIRST STAGE DISCHARGE SILENCER 2DS SECOND STAGE DISCHARGE SILENCER 3DS BLOWDOWN DISCHARGE SILENCER 1EJ INTERSTAGE EXPANSION JOINT 2EJ DISCHARG...

Page 24: ...GE 0 13 8 BAR 0 200psi 4APT AIR PRESSURE TRANSDUCER RANGE 0 13 8 BAR 0 200psi 50PT OIL PRESSURE TRANSDUCER RANGE 0 6 9 BAR 0 100psi 60PT OIL PRESSURE TRANSDUCER RANGE 0 6 9 BAR 0 100psi 2ATT AIR TEMPE...

Page 25: ...ions A wafer type check valve is provided to prevent any backflow of air into the compressor The aftercooler cools the air to a suitable temperature while the discharge moisture separator removes sign...

Page 26: ...tart warning message will appear in the display to indicate the compressor has shut down automatically and will restart automatically An automatic restart will occur when the line pressure drops to th...

Page 27: ...given before restart SEQUENCER CONTROL Sequencer control capability can be added to the electronic control system by utilising a sequencer interface This option is available as a field installation k...

Page 28: ...Earth lead Main terminal E1 Earth lead Back panel E2 Earth lead motor E3 Earth lead sub base E4 Earth lead RFI filter E5 Earth lead Fan motor E6 Earth lead Control transformers E7 Earth lead Starter...

Page 29: ...rt option optional CLS Switch interstage condensate level optional CON Intellisys controller GA Remote alarm contacts RSP Remote stop RST Remote start RLL Remote lead lag switch RLE Remote load enable...

Page 30: ...ling air exhaust C Air intake D Starter box E 1 BSPT Breather piping connection F 1 2 BSPT Aftercooler solenoid condensate drain G 1 4 BSPT Aftercooler manual condensate drain H 1 4 BSPT Intercooler m...

Page 31: ...discharge location 9 There should be no plastic or PVC piping attached to this unit or used for any lines downstream 10 Forklift hole covers must be installed after unit is in place to reduce noise a...

Page 32: ...Air intake D Starter box E 1 BSPT Breather piping connection F 1 2 BSPT Aftercooler solenoid condensate drain G 1 4 BSPT Aftercooler manual condensate drain H 1 4 BSPT Intercooler manual condensate d...

Page 33: ...on 9 There should be no plastic or PVC piping attached to this unit or used for any lines downstream 10 Forklift hole covers must be installed after unit is in place to reduce noise and insure proper...

Page 34: ...area B Cooling air exhaust C Air intake D Starter box E 1 NPT Breather piping connection F 1 2 NPT Aftercooler solenoid condensate drain G 1 4 NPT Aftercooler manual condensate drain H 1 4 NPT Interc...

Page 35: ...discharge location 9 There should be no plastic or PVC piping attached to this unit or used for any lines downstream 10 Forklift hole covers must be installed after unit is in place to reduce noise an...

Page 36: ...r exhaust C Air intake D Starter box E 1 NPT Breather piping connection F 1 2 NPT Aftercooler solenoid condensate drain G 1 4 NPT Aftercooler manual condensate drain H 1 4 NPT Intercooler manual conde...

Page 37: ...ion 9 There should be no plastic or PVC piping attached to this unit or used for any lines downstream 10 Forklift hole covers must be installed after unit is in place to reduce noise and insure proper...

Page 38: ...ce area B Cooling air exhaust C Air intake D Fork lift truck channels E 4 ANSI Flange air discharge F 1 BSPT Breather piping connection G Seal vent opening do not plug H 1 2 BSPT Intercooler condensat...

Page 39: ...unit is in place to reduce noise and insure proper cooling of package 11 Field installed ducting to and from compressor cannot add more than 6mm 0 25 inches of water total air resistance Gear box bre...

Page 40: ...e area B Cooling air exhaust C Air intake D Fork lift truck channels E Starter box F 1 BSPT Breather piping connection G Seal vent opening do not plug H 1 2 BSPT Intercooler condensate drain J 1 4 BSP...

Page 41: ...for any lines downstream 10 Forklift hole covers must be installed after unit is in place to reduce noise and insure proper cooling of package 11 Field installed ducting to and from compressor cannot...

Page 42: ...r clearance area B Cooling air exhaust C Air intake D Fork lift truck channels E 4 ANSI Flange air discharge F 1 NPT Breather piping connection G Seal vent opening do not plug H 1 2 NPT Intercooler co...

Page 43: ...installed after unit is in place to reduce noise and insure proper cooling of package 11 Field installed ducting to and from compressor cannot add more than 6mm 0 25 inches of water total air resista...

Page 44: ...rance area B Cooling air exhaust C Air intake D Fork lift truck channels E Starter box F 1 NPT Breather piping connection G Seal vent opening do not plug H 1 2 NPT Intercooler condensate drain J 1 4 N...

Page 45: ...ownstream 10 Forklift hole covers must be installed after unit is in place to reduce noise and insure proper cooling of package 11 Field installed ducting to and from compressor cannot add more than 6...

Page 46: ...o move the machine Alternatively a special lifting frame can be supplied to enable a crane or hoist to move the compressor Ensure that the correct fork lift truck slots or marked lifting tie down poin...

Page 47: ...oints in the piping systems should be provided with driplegs and traps CAUTION Do not use the compressor to support the discharge pipe It is essential when installing a new compressor 1 to review the...

Page 48: ...n a cooling system show up first in a reduction in the heat transfer rate then in a reduced flow rate and finally with damage to the system There are many constituents in the water system that must be...

Page 49: ...check for correct rotation FAN MOTOR Observe the compressor cooling fan The rotation should be in accordance with the fan rotation decal affixed to the fan motor Cooling air should exhaust from the to...

Page 50: ...13 60 13 00 19 40 18 00 15 30 22 80 21 40 18 80 25 90 24 60 22 10 CAPACITY ft3 min 560 479 458 683 635 542 804 756 664 913 869 782 FULL LOAD CURRENT MAXIMUM 380V A 207 251 299 340 FULL LOAD CURRENT MA...

Page 51: ...35 00 32 62 27 41 45 23 41 52 35 47 43 32 CAPACITY ft3 min 1236 1152 968 1597 1466 1253 1530 FULL LOAD CURRENT MAXIMUM 380V A 431 536 653 FULL LOAD CURRENT MAXIMUM 415V A 426 517 591 STARTING CURRENT...

Page 52: ...13 60 13 00 19 40 18 00 15 30 22 80 21 40 18 80 25 90 24 60 22 10 CAPACITY ft3 min 560 479 458 683 635 542 804 756 664 913 869 782 FULL LOAD CURRENT MAXIMUM 380V A 207 251 299 340 FULL LOAD CURRENT MA...

Page 53: ...35 00 32 62 27 41 45 23 41 52 35 47 43 32 CAPACITY ft3 min 1236 1152 968 1597 1466 1253 1530 FULL LOAD CURRENT MAXIMUM 380V A 431 536 653 FULL LOAD CURRENT MAXIMUM 415V A 426 517 591 STARTING CURRENT...

Page 54: ...n 16 6 14 8 13 5 19 6 19 6 16 0 25 8 24 2 21 5 CAPACITY ft3 min 585 523 477 690 690 565 911 854 759 FULL LOAD CURRENT MAXIMUM 460V A 178 214 260 FULL LOAD CURRENT MAXIMUM 575V A 142 165 208 STARTING C...

Page 55: ...9 59 35 79 31 49 45 31 42 51 37 66 43 24 CAPACITY ft3 min 1182 1070 905 1398 1264 1112 1600 1501 1330 1527 FULL LOAD CURRENT MAXIMUM 460V A 387 351 396 464 FULL LOAD CURRENT MAXIMUM 575V A 310 281 318...

Page 56: ...16 6 14 8 13 5 19 6 19 6 16 0 25 8 24 2 21 52 CAPACITY ft3 min 585 523 477 691 691 565 912 855 760 FULL LOAD CURRENT MAXIMUM 460V A 168 193 246 FULL LOAD CURRENT MAXIMUM 575V A 134 155 197 STARTING C...

Page 57: ...23446 23446 26863 Equivalentcontinuous sound pressure level workstation rated load ELECTRICAL DATA An independent electrical isolator should be installed adjacent to the compressor Feeder cables shoul...

Page 58: ...o unload and remain unloaded The display will indicate that the machine is RUNNING UNLOADED and MODE UNLOAD LOAD 6 Pressing this button will cause the compressor to load if the compressor is running a...

Page 59: ...corner of the screen indicate when you can move up designated by arrow head pointing up and or down designated by arrow head pointing down through a list The arrow buttons are also used to change an i...

Page 60: ...ter the value Depressing Cancel will exit the edit mode and leave the value unchanged Depressing Set will save the new value and flash the value to indicate acceptance 4 Depressing Cancel will exit th...

Page 61: ...T SETPOINTS Lead Lag Lead Lag Lead Offline 60 to 1 psig Pressure RATED 3 Lead Online 50 to 1 psig Pressure OFFLINE 10 Lag offset 0 to 45 1 psig Load Delay Time 0 to 60 1 SEC Condensate interval 60 to...

Page 62: ...n item s value can be changed the same way that OPERATOR SETPOINTS values are changed denotes alternative units for reference SENSOR CALIBRATION 6 90 bar 100 psi SENSOR CALIBRATION CALIBRATE READY TO...

Page 63: ...100 psi PACKAGE DISCH PRESSURE 13 7 bar 198 psi READY TO START PACKAGE DISCHARGE TEMP 40_C 104_F STATUS MAIN MENU ALARM HIST The name and value of each of the items listed below can be seen by moving...

Page 64: ...LINE PRESS RESET TWICE STATUS MAIN MENU RESET ALARMS When an Alarm occurs the word ALARM will flash on the display screen and appear in large letters as shown above The display message will indicate w...

Page 65: ...Motor Overload Occurs if a fan motor overload relay contact opens Remote Stop Failure Occurs if the REMOTE START STOP option is enabled the remote stop button remains open and either start button is p...

Page 66: ...in a hazardous position 6 Ensure that the electric motor and electrical equipment has not become exposed or saturated with moisture water See installation section DECOMMISSIONING When the machine is...

Page 67: ...ENERAL INFORMATION section of this manual Compressed air can be dangerous if incorrectly handled Before doing any work on the unit ensure that all pressure is vented from the system and that the machi...

Page 68: ...oil to drain from the oil cooler as well Wipe the sealing surface of the filter adaptor with a clean lint free cloth Remove the replacementfilter from its protective package Apply a small amount of c...

Page 69: ...the end of the installation tool while the seal leaves the tool and enters the wear sleeve The seal will slip between the tool and the sleeve if pressure is not applied 14 Apply Loctite 242 to the 4 s...

Page 70: ...m Verify that 2nd stage discharge temperature in the unload reduces slowly from the temperature in the load mode If the unload temperature is greater adjust the inlet unloading valve Note The inlet va...

Page 71: ...to clear Calibrate sensors Check all set points CK CONTROL PWR PHASE Check phase monitor Check fuses Check transformer and wiring connections REMOTE STOP FAILURE Check remote stop switch and wiring RE...

Page 72: ...and clean AFTERCOOLER CORE DIRTY Inspect and clean ENCLOSURE PANELS NOT IN PLACE Install enclosure panels NO AFTERCOOLER ON UNIT Install aftercooler DRAIN LINE DRIP LEG INCORRECTLY INSTALLED Slope dr...

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