IBM Infoprint 1130 Service Manual Download Page 258

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Repair Information

4-49

IBM Infoprint 1130/1140

Operator Panel Cable/Cover Open Switch Assembly

Note: Pay careful attention to the cable routing through the printer
before you remove the operator panel cable/cover open switch
assembly.

1. Remove the left door and upper front cover.

2. Disconnect the operator panel/cover open switch cable from the

system board.

3. Cut the black cable tie that holds the operator panel/switch

cable and front harness.

4. Remove the operator panel. Pull the cables through the

rectangular hole in the hinge pivot arm.

5. Plug the new operator panel cable into the operator panel and

snap the new cover open switch cable into the bracket
assembly.

6. Route the cables and toroid through the rectangular window in

the cover hinge pivot arm.

7. Snap the operator panel into the upper front cover.

8. Be sure the toroid is on the opposite end of the cables near the

system board connectors.

9. Route the cables through the printer and down the inside of the

system board shield.

10.Plug the cables into the system board connectors.

Summary of Contents for Infoprint 1130

Page 1: ...he information you supply in any way it believes appropriate without incurring any obligation to you You can purchase additional copies of publications related to this product by calling 1 800 553 972...

Page 2: ...vice Check 2 50 Duplex Option Service Check 2 53 Envelope Feeder Option Service Check 2 56 Fan Service Check 2 63 Cold Fuser Service Check 2 65 Hot Fuser Service Check 2 67 Fuser Solenoid Service Chec...

Page 3: ...ling Download Emulations 3 8 Duplex Tests 3 8 Duplex Quick Test 3 8 Duplex Sensor Test 3 9 Duplex Motor Test 3 9 Duplex Feed 1 Test 3 12 Duplex Feed 2 Test 3 12 Error Log 3 13 Viewing the Error Log 3...

Page 4: ...3 37 Fuser Operation 3 39 Hot Roll Fuser 3 39 Paper Feed Jams 3 40 Paper Jams Base Printer 3 40 Paper Jams Options 3 41 Repair Information 4 1 Handling ESD Sensitive Parts 4 1 Adjustment Procedures 4...

Page 5: ...embly 4 43 Main Drive Motor 4 45 Multipurpose Tray Lower Deflector Assembly 4 46 Operator Panel Assembly 4 48 Operator Panel Cable Cover Open Switch Assembly 4 49 Optional 250 500 Paper Tray Assembly...

Page 6: ...nect to System Board 5 34 Autoconnect Cable System Board to Top Interconnect Board 5 34 Autoconnect Cable System Board to Front Bottom Interconnect Board 5 35 Preventive Maintenance 6 1 Safety Inspect...

Page 7: ...17 Duplex 7 60 Assembly 18 Output Expander 7 66 Assembly 19 Envelope Feeder 7 70 Assembly 20 High Capacity Feeder 7 74 Assembly 21 Kiosk Vertical Paper Adapter 7 88 Assembly 22 Kiosk Horizontal Paper...

Page 8: ...Laser Notices ix IBM Infoprint 1130 1140 Laser Notices The following laser notice labels may be affixed to this printer as shown Laser Advisory Label...

Page 9: ...x Service Manual IBM Infoprint 1130 1140 Class 1 Laser Statement Label...

Page 10: ...scribed service condition Laser Der Drucker erf llt gem amtlicher Best tigung der USA die Anforderungen der Bestimmung DHHS Department of Health and Human Services 21 CFR Teil J f r Laserprodukte der...

Page 11: ...entretien par l utilisateur ou de r vision l exposition des rayonnements laser sup rieurs des rayonnements de Classe I Avvertenze sui prodotti laser Questa stampante certificata negli Stati Uniti per...

Page 12: ...superior al nivel de la Clase I durante su uso normal el mantenimiento realizado por el usuario o cualquier otra situaci n de servicio t cnico Declara o sobre Laser A impressora est certificada nos E...

Page 13: ...ijn zo ontworpen dat bij normaal gebruik bij onderhoud of reparatie conform de voorschriften nooit blootstelling mogelijk is aan laserstraling boven een niveau zoals voorgeschreven is voor klasse 1 La...

Page 14: ...aessa ja suojalukitus ohitettaessa olet alttiina n kym tt m lle lasers teilylle l katso s teeseen VARNING Osynlig laserstr lning n r denna del r ppnad och sp rren r urkopplad Betrakta ej str len Laser...

Page 15: ...en eller foreskrevne serviceoperasjoner Av s sobre el L ser Segons ha estat certificat als Estats Units aquesta impressora compleix els requisits de DHHS 21 CFR apartat J pels productes l ser de class...

Page 16: ...Laser Notices xvii IBM Infoprint 1130 1140 Japanese Laser Notice Chinese Laser Notice...

Page 17: ...xviii Service Manual IBM Infoprint 1130 1140 Korean Laser Notice...

Page 18: ...sassembly and servicing of this product Professional service personnel should understand this and take necessary precautions Consignes de S curit Ce produit a t con u test et approuv pour respecter le...

Page 19: ...personale di assistenza autorizzato deve quindi adottare le precauzioni necessarie Sicherheitshinweise Dieses Produkt und die zugeh rigen Komponenten wurden entworfen und getestet um beim Einsatz die...

Page 20: ...je y la reparaci n de la m quina El personal cualificado debe ser consciente de este peligro y tomar las precauciones necesarias Informa es de Seguran a Este produto foi concebido testado e aprovado p...

Page 21: ...guretat d algunes peces pot ser que no sempre siguin bvies Lexmark no es responsabilitza de l us d altres peces de recanvi La informaci pel manteniment d aquest producte est orientada exclusivament a...

Page 22: ...Safety Information xxiii IBM Infoprint 1130 1140...

Page 23: ...n error indicator table symptom tables and service checks used to isolate failing field replaceable units FRUs 3 Diagnostic Aids contains tests and checks used to locate or repeat symptoms of printer...

Page 24: ...BM compatible PC s and to most computer networks The Lexmark T laser printer is available in the following models Lexmark Model Name Lexmark Type IBM Model Name IBM Type Lexmark T620 4069 520 Infoprin...

Page 25: ...dapter IPDS Card Assembly and SCS TNe PRESCRIBE Card Assembly TIFF Card Assembly Bar Code Card Assembly Parallel Interface Card SCS USB Parallel Port MarkNet Print Servers ImageQuick Card Assembly 250...

Page 26: ...ermine the printer problem and repair the failure After you complete the repair perform tests as needed to verify the repair Tools Required for Service Flat blade screwdriver 1 Phillips screwdriver 2...

Page 27: ...Supply LASER Light Amplification by Stimulated Emission of Radiation LCD Liquid Crystal Display LED Light Emitting Diode LVPS Low Voltage Power Supply MROM Masked Read Only Memory NAND NVRAM Nonvolati...

Page 28: ...rror Codes on page 2 2 User status messages provide the user with information on the current status of the printer Ready is displayed on the first line of the display unless Power Saver is invoked and...

Page 29: ...ror Replace the system board Check for correct location of the jumpers on the interconnect board for the model type printer you are servicing Incorrect jumper settings can cause a 902 service error If...

Page 30: ...perature Go to the Cold Fuser Service Check on page 2 65 Use of the Base Printer Fuser Sub Error Codes on page 2 17 may help diagnose fuser failure 923 Fuser Error Fuser is too hot during printing or...

Page 31: ...ead Error 933 Printhead Error 934 Printhead Error 935 Printhead Error 936 937 Transport Motor Indicates a problem with the main drive motor Go to the Main Drive Service Check on page 2 85 936 Main Dri...

Page 32: ...ilure occurred Replace the system board 948 PEL Clock Error Indicates the PEL clock check failed Replace the system board 949 Delay Line Calibration Failure Indicates a delay line calibration failure...

Page 33: ...lot to see if it fixes the problem If it does fix the problem replace the system board If this fixes the problem replace the defective RAM 964 Emulation Error Download Emulation CRC failure has occurr...

Page 34: ...3 to 6 Will be displayed for single bin output options Output Bins x to y x to y 1 to 5 2 to 6 6 to 10 Will be displayed for multiple bin output options 980 The engine is experiencing unreliable commu...

Page 35: ...ct component failure Specified device device can be one of the following System Board Duplex Tray x x 1 2 3 4 or 5 Envelope Feeder Output Bin x x 1 2 3 to 6 Will be displayed for single bin output opt...

Page 36: ...Select until each screen of information is obtained 4 When the last screen displays the original message displays The following is an example of how the printer shows a duplex unit sub error code DU D...

Page 37: ...x 3 B5 x 4 A4 x 5 Executive x 6 A5 x 7 Custom x 9 73 4 Env A 9 Env B 10 Env C 8 661 Env D C5 Env E B5 Env F Legal Env First 6 Bytes Sub Error Code Data Note xx can be any value Explanation 84 xx 00 x...

Page 38: ...lock Possible causes for this error are Paper might be pre staged in the paper source tray Paper is picking too fast A defective input sensor 84 00 06 A paper jam has been declared by a smart device I...

Page 39: ...lopes from the feeder and check the envelope feeder for correct operation 84 xx 18 There is media over the Tray 2 pass thru sensor during warm up Check for media over the sensor If no media is present...

Page 40: ...sensor during warm up Check for media over the sensor If no media is present check the pass thru sensor flag and cables Try running the Input Tray Tests for Tray 6 and see if Tray 6 is feeding paper c...

Page 41: ...t sensor before the printer EP was ready x1 Leading Edge of Media State x2 Trailing Edge of Media State 84 xx 23 x1 x2 The transfer servo never started x1 Media Size x2 Leading Edge of Media State 84...

Page 42: ...user assembly This failure can be caused by a broken fuser exit sensor flag This may also be caused by erratic operation of exit sensor flag or exit sensor or a defective piece of media 89 xx 04 x1 Th...

Page 43: ...r not being activated by a page that was known to have been picked by a source other than the duplex option Ensure the correct source has been selected and the media is feeding from that source 8E xx...

Page 44: ...dia Source First 6 Bytes Sub Error Code Data Note xx can be any value Explanation 920 Service Fuser Error Under temperature while printing EN 08 xx yy 1 EN zz 2 xx Actual Fuser Temperature yy The temp...

Page 45: ...n time during standby 01 The Hot Roll took too long to reach the beginning lamp detection temperature 02 The Hot Roll reached final lamp detection temperature but took longer than expected 03 The Hot...

Page 46: ...nerated anytime an incorrect lamp is detected xx 00 Lamp detection performed and found an error 01 It took long to do lamp detection and NVRAM detected a previous wrong lamp detected yy Actual Tempera...

Page 47: ...sensor test Check the envelope pass thru sensor to ensure it is operating correctly If the sensor test fails go to the Envelope Feeder Option Service Check on page 2 56 If the test passes look for an...

Page 48: ...d or there is no media present in the stacker check the pass thru sensor and flag of stacker 2 or check the option below stacker 2 84 xx 16 There is media in stacker 3 during POST If present remove th...

Page 49: ...lex option x1 media source 8E xx 03 The error code is displayed whenever the printer never sent a Select Output device control signal to the duplex option This can happen when a sheet of paper is leav...

Page 50: ...ociated with the stapling operation timed out while waiting for the last page of a job to be safe in the stapler accumulator 98 xx 03 x1 x2 x3 Never saw operation complete on a staple job x1 destinati...

Page 51: ...is on the second line of the display Press Select to Reset the printer Power Saver Power Saver Fax Status When in the power saver mode the printer will display this screen instead of the Ready screen...

Page 52: ...sy Waiting Menu group The following functions may be available via the Busy Waiting Menu group Cancel Job Reset Printer Reset Active Bin Cancel FAX Waiting Interpreter These screens will be displayed...

Page 53: ...arded No button actions are possible while this message is displayed Printing Menu Settings The printer is processing or printing a list of current settings menus because Print Menu Settings is select...

Page 54: ...rinter Restoring Factory Defaults The printer is restoring factory defaults No button actions are possible while this message is displayed Performing Self Tests The printer is running the normal serie...

Page 55: ...while this message is displayed Programming Disk Do Not Power Off The disk is being programmed which means fonts or macros are being written to disk No button actions are possible while this message...

Page 56: ...sher Primary Paper is jammed between the printer input and exit sensors Open the printer upper front door and remove the print cartridge to access the jam area Secondary When this message is displayed...

Page 57: ...aper Jam Check Tray X Leave Job in Finisher Primary Paper is jammed around Tray X X tray 1 thru 5 Try opening Tray X If the tray is difficult to remove then you may have to remove the tray above or be...

Page 58: ...print the removed sheets Also if the accumulated sheets are removed the portion of the job printed after the jam will not be stapled 280 Paper Jam Check Finisher Leave Job in Finisher Primary Paper is...

Page 59: ...ed during the priming operation Secondary The printer flashes the secondary message to indicate that all accumulated sheets should be removed during the jam clearance Note The following actions can be...

Page 60: ...good print cartridge ID is stored in NVRAM 32 Unsupported Print Cartridge Error 32 is displayed when the top cover is closed and an unsupported print cartridge is detected It may take the printer 10...

Page 61: ...d when the page is too complex to print 51 Defective Flash This message is displayed when the printer detects a defective flash This error may occur at power on or during flash format and write operat...

Page 62: ...port has been disabled Once this message is displayed reporting of further errors is suppressed until the menus are entered or the printer is reset 58 Too Many Trays Attached This error code is displa...

Page 63: ...The operator panel displays this message at each 300K page count interval It is necessary to replace the fuser assembly transfer roller and charge roll at this interval to maintain the print quality...

Page 64: ...sage is displayed No more data is processed from the host computer Press Go to return the printer to the Ready state User Message Explanation Toner Low If the toner cartridge is low then Toner Low dis...

Page 65: ...isplays Also note that Empty status is not displayed for the Envelope Feeder or Multipurpose Feeder Tray X Low If any of the input trays are low then Tray X Low displays where X designates which tray...

Page 66: ...3 is attached to PCI connector X Infrared Standard Infrared port if available Infrared X Infrared Port X X 1 2 3 is attached to PCI connector X User Status Message Explanation Check Output Bin X Conn...

Page 67: ...curs again turn the printer off remove the option and call for service User Status Message Explanation Turn Printer OFF to Enable Option This message displays when a printer option Input Tray Output B...

Page 68: ...a time until all sixteen blocks display and then they all turn off 6 Amount of memory displayed 7 Performing Self Test appears on the display The 2000 sheet high capacity option elevator tray moves to...

Page 69: ...erator Panel Display is blank Printer does not sound 5 beeps Replace the operator panel assembly Operator Panel continuously displays all diamonds sounds 5 beeps and does not complete POST Go to the O...

Page 70: ...the Print Quality Random Marks on page 2 112 Print quality Toner on backside of printed page Go to the Print Quality Toner on backside of printed page on page 2 120 Print quality Vertical black bands...

Page 71: ...n Go to the Input Tray s Option Service Check on page 2 69 Symptom Action Paper feed problem with Duplex Option Go to the Duplex Option Service Check on page 2 53 Paper jams at Paper Removal Tray Go t...

Page 72: ...nable to clear or reset message POST incomplete Go to the StapleSmart Finisher Service Check on page 2 125 Close Finisher Side Cover displayed Unable to clear or reset message POST incomplete Go to th...

Page 73: ...check the printer error log for indications of repetitive entries that help to isolate a problem to a particular area of the printer or option Paper feed problems with error message Use the Sub Error...

Page 74: ...age 2 Carefully remove the roll by pressing outward and to the right on the charge roll link arm and remove the charge roll from the right side charge roll bearing 3 Remove the charge roll from the le...

Page 75: ...l link assembly bearing for signs of wear or contamination Excessive contamination could cause intermittent charging of the charge roll If incorrect replace the link assembly Check for continuity of t...

Page 76: ...cover open switch for proper mechanical operation If incorrect repair as necessary Disconnect the cover open switch cable from J3 at the system board and measure the voltage at J4 3 It measures approx...

Page 77: ...h another connector mounted on the left side frame assembly Some force may be required to pull the LVPS loose from the connector 2 Gently remove the LVPS supply using caution not to damage the printed...

Page 78: ...e LVPS from the printer and checking fuse F1 turn the LVPS off and remove the AC line cord 5 LVPS Fuse F1 continues to blow F1 after LVPS reinstalled Replace fuse F1 if necessary Turn the LVPS off and...

Page 79: ...7 System Board Turn the printer off and disconnect all the cables from the system board Check for 5V dc at the system board test point If incorrect replace the FRU in the order shown interconnect boa...

Page 80: ...a short between the motor case and pins J3 1 through J3 4 If no problem is found check the D C servo motor pins J1 1 and J1 2 to the motor housing for a short If a short is found replace the motor ass...

Page 81: ...nsor Input Sensor Flag Run the Duplex Sensor Test from the diagnostics menu If the test fails check the input sensor cable at J5 on the system board for correct installation If no problem is found rep...

Page 82: ...J3 on the system board Check for any shorts between each pin of the motor cable and the motor housing If shorts are found replace the motor Check the resistance of the stepper motor between J3 1 Stpmt...

Page 83: ...ized Note If a 260 Paper Jam Check Envelope message displays check the Sub Error Codes for 9XX and 2XX Error Codes on page 2 8 Printer does not recognize the envelope feeder as an attached input optio...

Page 84: ...ge replace the damaged cable connector assembly Disconnect the autoconnect cable at J1 on the envelope system board and measure the following voltages J1 3 measures 5 V dc J1 5 measures 5 V dc J1 7 me...

Page 85: ...nd sensor flag Note It may be necessary to use a small tool to actuate the sensor flag because it is located under the front cover Be careful not to damage the flag If the test fails check the flag fo...

Page 86: ...lation and operation If incorrect repair or replace the flag 2 Envelope Out Hopper Input Sensor Check the sensor to make sure it is installed correctly and the sensor cable is properly connected to th...

Page 87: ...t measure the voltage at J4 6 The voltage measures approximately 5 V dc If incorrect disconnect J4 and measure the voltage again If incorrect replace the envelope feeder system board If correct replac...

Page 88: ...djustment may be too narrow 2 Weight Assembly Check the weight assembly to make sure it moves up and down freely without any binds Also check to make sure the weight assembly rests on all the rear kic...

Page 89: ...nvelope feeder option 2 Deflector Gap Adjustment Check the deflector gap adjustment The adjustment may be too narrow FRU Action 1 Envelopes Check the envelopes being used in the feeder Check for signs...

Page 90: ...mode FRU Action 1 Fan Assembly Check the fan for proper installation and for excessive noise If incorrect replace the fan and cable assembly 2 System Board Check to make sure the printhead fan cable...

Page 91: ...dc fan running If incorrect replace the main fan If this does not fix the problem replace the system board 4 Error Code 927 Fan not running Check the voltage at J5 3 on the system board The voltages a...

Page 92: ...roll is installed 3 Check the AC line voltage to ensure it is not above the maximum rating for the printer Note Make sure the fuser is correctly installed before proceeding with this service check Th...

Page 93: ...ins on the fuser lamp cable going to the fuser assembly If you do not measure continuity remove the fuser assembly and check the continuity of the lamp If incorrect replace the lamp If correct replace...

Page 94: ...r code 924 indicates the system board detects an open circuit in the thermistor circuit for the fuser assembly The voltage on J14 6 on the system board measures approximately 5 V dc If incorrect repla...

Page 95: ...id Fuser Solenoid Cable to DC Cable inside Fuser Assembly The operation of the fuser solenoid can be observed by removing the redrive assembly Check for proper mechanical operation of the solenoid and...

Page 96: ...for approximately 5 V dc at J25 10 on the system board If incorrect replace the system board 3 Input Sensor Cable Check the continuity of the input sensor cable section of the front wiring harness If...

Page 97: ...fails check the sensor for correct installation and the flag for proper operation Also check the sensor cable to make sure it is correctly connected to the option system board If incorrect replace the...

Page 98: ...flag for smooth and correct operation Paper low sensor for correct installation on the auto compensator housing Paper low sensor cable for signs of cuts pinched wiring or other damage especially at c...

Page 99: ...he correct paper size setting and the rear paper guides are in the correct locations for the size of paper installed in the high capacity feeder tray Service Tip Check the other paper sources to be su...

Page 100: ...ks normally using the AC line cord from the AC wall outlet and does not work when using the AC jumper from the HCIT check the AC jumper cord If defective replace the cord If not defective check the AC...

Page 101: ...s properly connected to the high capacity feeder tray option board assembly 2 Base Printer or option mounted above Check the option or base printer autoconnect for signs of damage Repair the high capa...

Page 102: ...he A C internal wiring from the input appliance receptacle If incorrect replace as necessary If correct replace the LVPS If the voltages are correct check the stepper motor for shorts from the motor h...

Page 103: ...fails check the sensor for correct installation and the flag for proper operation Also check the sensor cable to make sure it is correctly connected to the option system board If incorrect replace th...

Page 104: ...disconnect the paper low switch cable from J3 on the high capacity system board Short pins 1 and 2 together while observing the sensor test on the display If the display does not change replace the hi...

Page 105: ...r limit switch If incorrect replace the switch If correct check the switch cable If incorrect replace the cable If correct replace the high capacity feeder option control board 2 High Capacity Feeder...

Page 106: ...to be sure the paper in tray is within specifications FRU Action 1 Auto compensator Assembly Check the auto compensator pick arm rollers for sign of glazing toner or other buildup Replace as necessar...

Page 107: ...ard Check the cables damaged or loose wires Disconnect the motor Check for a short between each pin and the motor housing If a problem is found replace the motor assembly If no problem is found measur...

Page 108: ...Running J1 1 Brown approximately 0 V dc J1 2 yellow approximately 0 V dc Motor Running Forward J1 1 Brown Approximately 0 V dc J1 2 Yellow Approximately 24 V dc Motor Running Reverse J1 1 Brown Appro...

Page 109: ...f any position does not measure continuity when selected replace the paper size switch assembly If the switch assembly is operating correctly replace the high capacity feeder option control board FRU...

Page 110: ...tical Sensor Check the continuity of the sensor cable If incorrect replace the cable If correct replace the top optical sensor assembly FRU Action 1 Paper Low Switch Paper Low Switch Cable High Capaci...

Page 111: ...g plate for any signs of damage or contamination 3 Drive Pulley Check the drive pulley for any signs of wear binds or damage to the pulley or pulley shaft Make sure the pulley turns freely on the pull...

Page 112: ...n 1 Main Drive Assembly Excessive noise or vibration Remove the system board and run a Diagnostic Print Test in the continuous mode Check the main drive assembly for any excessive noise or vibration D...

Page 113: ...V dc J27 4 5 V dc static 0 V dc when main drive motor running J27 5 5 V dc static 0 V dc when main drive motor running J27 6 5 V dc static 2 5 V dc when main drive motor running J27 7 5 V dc static 0...

Page 114: ...ystem Board No buttons work Check the voltage at J16 2 The voltage measures approximately 5 V dc If incorrect replace the system board If correct check the continuity of the operator panel cable If in...

Page 115: ...installed not broken or damaged then run the Flash Test on page 3 7 If the test fails replace the Flash card assembly If the problem continues replace the system board DRAM Memory Option s This servic...

Page 116: ...verifying or testing section WARNING This can be a very lengthy test depending on the disk size This test leaves the hard disk unformatted The servicer or user must reformat the disk using the Format...

Page 117: ...unless the flag is in the up position or out of the sensor slot a Remove Paper Standard Bin message is not displayed FRU Action 1 System Board Printer fails to display Remove Paper Standard Bin messag...

Page 118: ...c electricity buildup Printer does not recognize one or more output expander options as being installed Service Tip If more than a single output expander option is installed check each one to see if t...

Page 119: ...oconnects for damage especially the connector pins Remove the left and right side covers Remove the front control board cover Check the cables at J1A J1B J2A and J2B on the control board to make sure...

Page 120: ...messages can also occur prior to the output expander pass thru sensor FRU Action 1 Output Expander Drive Belt Drive Pulley Drive Belt Idler Pulley Belt Tension Spring Check to ensure the output expand...

Page 121: ...sor Flag Check the flag for correct operation binding broken parts or interference from the sensor cable If incorrect repair as necessary FRU Action 1 Pass Thru Sensor and Flag Assembly Control Board...

Page 122: ...the motor case for shorts If either the resistance is incorrect or a short is found replace the motor mechanical linkage assembly Note If the DC motor is shorted it may also be necessary to replace th...

Page 123: ...he option s are installed correctly and the machine is configured correctly before attempting to service the high capacity output stacker option Go to High Capacity Output Stacker Board on page 5 14 t...

Page 124: ...not loose or damaged FRU Action 1 High Capacity Stacker Option Check the autoconnects cables and connectors of the option for any signs of loose or damaged parts 2 High Capacity Output Stacker Mechan...

Page 125: ...er pass thru sensor is correctly connected to J3 on the lower control board Disconnect the pass thru sensor cable and check the voltage at J3 3 The voltage measures approximately 5 V dc If incorrect c...

Page 126: ...ensor Flag Upper Assembly Check the flag for correct operation binding broken parts or interference from the sensor cable If incorrect repair as necessary FRU Action 1 Upper Pass Thru Sensor Flag Asse...

Page 127: ...frame Also check to make sure the ESD brush is not loose or damaged FRU Action 1 5 Bin Mailbox Option Check the autoconnects cables and connectors of the option for any signs of loose or damaged part...

Page 128: ...t J5 3 The voltage measures approximately 5 V dc If incorrect check the voltage at J5 2 The voltage measures approximately 0 V dc If incorrect replace the sensor assembly If this does not fix the prob...

Page 129: ...fix the problem replace the control board Note This sensor is in a normally open position with the flag out of the sensor slot FRU Action 1 Bin X Sensor Bin X Sensor Cable Bin X Sensor Flag Bin X Sen...

Page 130: ...d Assembly Control Board Check the solenoid for any binds Make sure the solenoid is contacting the latch correctly If incorrect repair as necessary If the solenoid appears to be operating mechanically...

Page 131: ...shorts If either the resistance is incorrect or a short if found replace the mechanical linkage DC motor assembly Note If the DC motor is shorted it may also be necessary to replace the control board...

Page 132: ...nated rollers or binds Replace the alignment assembly if any problem is found 2 Inner Deflector Check the inner paper deflector for correct installation If the deflector is bowed or not fitting correc...

Page 133: ...ontact the paper Also the auto compensator motor may be failing If this problems continues replace the auto compensator assembly Double Feeding Paper Note If double feeding paper occurs mostly from th...

Page 134: ...oll assembly Check to ensure the media that is being fed through the multipurpose tray assembly meets recommended paper specifications Parallel Port Service Check Run the Parallel Wrap Test on page 3...

Page 135: ...board If incorrect replace the defective cable The voltage at J13 4 measures approximately 5 V dc If incorrect replace the system board The voltage at J7 7 measures approximately 24 V dc If incorrect...

Page 136: ...n paper 20lb Select the following menu settings as indicated Be sure and note the original settings so you can return the printer to the original customer printer setup Print Resolution Set to 300 dpi...

Page 137: ...ed If incorrect replace the contact with one from the HV contact kit Screws are included to attach the contacts to the right side frame in the HV contact kit 2 Charge Roll Conductive Bushing Check to...

Page 138: ...s 24 V dc Printer Printing J25 5 measures 24 V dc In the voltages at J25 5 are incorrect replace the system board 4 Front Cable Harness HVPS Section Check the front cable harness at J25 on the system...

Page 139: ...er roll bearings or transfer roll Check the gearbox assembly for correct operation Check the transfer roll for binds or a contaminated shaft or bearings Blurred print can also be caused by incorrect f...

Page 140: ...caused by a defective gear in the main drive gearbox assembly Replace the main drive gearbox assembly 3 Lines spaced 38 26 mm 1 506 inch apart This can be caused by defective gear s in the main drive...

Page 141: ...is not at the end of life 7 Lines spaced 49 74 mm 1 958 inch apart Replace the FRUs in the following order redrive assembly fuser assembly 8 Lines spaced 51 02 mm 2 009 inch apart Replace the transfe...

Page 142: ...mbly right side bearing for any signs of contamination pitting or a loose cable to the bearing If any problems are found replace the defective part Check the transfer roll shaft for any signs of conta...

Page 143: ...1 line If there is no continuity replace the harness cable If there is continuity replace the HVPS If this does not correct the problem replace the system board If J25 2 voltage is incorrect or if the...

Page 144: ...S Check the charge roll contact for any signs of damage and for proper connection to the HVPS and print cartridge Print Quality Black bands on outer edges of the page This print quality problem appear...

Page 145: ...stem board Printer Idle J25 8 measures 0 V dc Printer Printing Test Page J25 8 voltage changes from 0 V dc to 4 V dc If the voltage does not vary check the continuity of line J25 8 in the front cable...

Page 146: ...oner to be retained and deposited on the page FRU Action 1 Transfer Roll Check the right end of the transfer roll shaft for signs of wear or contamination If incorrect replace the transfer roll 2 Righ...

Page 147: ...ied out on the backside of the media This problem is generally caused by a toner buildup on the fuser hotroll or backup roll Check the fuser hotroll and backup roll for any noticeable buildup of toner...

Page 148: ...re there is proper contact between the smart chip on the cartridge and the smart cartridge contact assembly Service Tip An intermittent 32 Unsupported Cartridge User Error Message can be caused by poo...

Page 149: ...Service Check Service Tip Check the print darkness MENU setting before checking the toner sensor This service check is intended to be used when a 929 Service Error displays FRU Action 1 Developer Dri...

Page 150: ...d parts for personal safety and to prevent damage to the printer 3 Toner Sensor The toner sensor cable is part of the front harness and part of connector J25 on the system board Check the voltage at J...

Page 151: ...will lock into the EP frame correctly Check the right transfer arm assembly spring for proper operation For any background problems check to ensure the contact to the HVPS board is correct and that th...

Page 152: ...remove the staple supply cartridge Note When replacing staples in the supply cartridge discard any old staples in the cartridge and replace with a fresh strip Problems with static electricity buildup...

Page 153: ...rs 2 Stapler Motor Drive Assembly Stapler Card Assembly Check the autoconnects for signs of damage especially the connector pins Remove the right side cover and check the cables at J1A J1B bottom auto...

Page 154: ...correctly 2 Top Cover Switch Stapler Card Assembly Check continuity of the stapler top cover open switch If incorrect replace the switch assembly If correct replace the stapler card assembly FRU Actio...

Page 155: ...Step 1 During POST the stapler option does not try to home Step 2 During POST the stapler option tries to home FRU Action 1 Stapler Assembly Replace the stapler assembly Note When replacing the stapl...

Page 156: ...p Reconnect J2 and check the voltages on connector J2 Note All voltages are approximate values If the voltages are correct replace the motor drive assembly If the voltages are incorrect replace the st...

Page 157: ...otor in Drive Gearbox Assembly Stapler Card Assembly Turn the printer off disconnect the motor from J4 and check for continuity between J4 pins 1 2 5 and 6 on the cable and the motor case If you get c...

Page 158: ...pper Deflector Check the upper deflector or any signs of broken parts especially the hook that holds the upper deflector spring Check for any signs of bowing of the deflector Move the deflector to mak...

Page 159: ...ar message When this failure occurs the following may also occur in the order shown 1 Insert Staple Cartridge displayed The stapler assembly may cycle or fire a few times 2 282 Stapler Jam displayed T...

Page 160: ...y for any signs of damaged or broken parts Check the flag and spring assembly on the front of the stapler assembly to see if the flag or spring are broken or missing If any problem is found replace th...

Page 161: ...approximate values If the voltages are correct replace the stapler assembly If the voltages are incorrect replace the stapler board FRU Action Pin No Voltage Static Voltage Feeding 1 24 V dc 24 V dc 2...

Page 162: ...t Pad Check to make sure the gamma wheel aligner assembly is operating correctly and that the wheel is touching the paper If the gamma wheel is not turning or touching the paper go to step 2 If the wh...

Page 163: ...the motor case If you get continuity replace the gearbox drive assembly If you do not get continuity continue with the step If the voltages are correct replace the gearbox drive assembly If the voltag...

Page 164: ...across the cable connector It should measure approximately 48 ohms when cold If incorrect replace the Stapler Gearbox assembly If correct replace the stapler card assembly FRU Action 1 Sol 2 Stapler...

Page 165: ...2 138 Service Manual IBM Infoprint 1130 1140...

Page 166: ...ion Such menu setting as Resetting the Maintenance Count is included in this menu The following table lists the tests as they are displayed on the Diagnostic Test Menu screens Tests Refer to Test Page...

Page 167: ...vailable via PCl in slot 1 7 Parallel 2 Wrap only displayed if port available via PCl in slot 2 8 Serial Wrap only displayed if printer configured with Serial Port 9 Serial 1 Wrap only displayed if se...

Page 168: ...If selected the following menu selections are available 1 Feed Tests If selected the following menu selections are available a Standard Bin b Output Bin x x Output Bin 1 2 3 4 5 6 7 8 9 or 10 when ins...

Page 169: ...ed Device Tests on page 3 6 Printer Setup If selected the following menu selections are available 1 Defaults 2 Page Count 3 Permanent Page Count viewing 4 Serial Number printer serial number 5 Envelop...

Page 170: ...nu selections are available 1 Display Log 2 Clear Log Error Log on page 3 13 Exit Diagnostics Exiting the Diagnostics Mode on page 3 6 Configuration Menu Maintenance Count Value Viewable only Maintena...

Page 171: ...roceeds to write and read four test patterns to the bytes in the block If the block is good the saved data is written back to the disk To run the Quick Disk Test 1 Select the Quick Disk Test from the...

Page 172: ...able message displays if fewer than 2000 bad blocks are detected xxxx indicates the number of bad blocks and yyyyyy indicates the number of usable blocks xxxx Bad Blocks Replace Disk message displays...

Page 173: ...ming Self Test displays Once the printer is idle the emulation can be downloaded again 4 Program the download emulation into the code overlay card assembly again 5 If these steps do not resolve the pr...

Page 174: ...Top Margin Changing this parameter by 1 unit moves the margin 1 100 inch A positive offset moves the text down the page and widens the top margin while a negative offset moves the text up the page and...

Page 175: ...s menu The duplex motor test continues to run until the printer is powered off The power indicator blinks while the test is running The duplexer runs the motor at a high speed and then a low speed and...

Page 176: ...e the drive belt from the duplex D C motor and run the motor test again For the duplex D C motor to pass the test the following results must display AA 00 BB in the range of 29 through 3E inclusively...

Page 177: ...d 1 Clear Paper message displays when the paper reaches paper stop position 1 and the power indicator turns on solid Duplex Feed 2 Test This test feeds a blank sheet of paper to the duplex paper stop...

Page 178: ...s in consecutive positions in the log are entered All 2xx and 9xx error messages are stored in the error log To view the Error Log 1 Select Display Log from the Error Log menu The Error log displays o...

Page 179: ...layed if PCL installed in slot 1 Serial Wrap 2 only displayed if PCL installed in slot 2 LCD Test To run the LCD Test 1 Select LCD Test from the Diagnostic menu The LCD test continually executes the L...

Page 180: ...being 999 999 F represents the number of times the memory test has failed and finished with errors Initially 00000 displays with the maximum fail count being 99 999 Once the maximum pass count or fai...

Page 181: ...arallel signal is tested To run the Parallel Wrap Test 1 Disconnect the parallel interface cable and install the wrap plug P N 1319128 2 Select the Parallel Wrap Test from the menu Parallel Wrap Paral...

Page 182: ...ator goes on solid and the final results display Press Return Stop to exit the test Serial Wrap Test This test is used to check the operation of the Serial Port Hardware using a wrap plug Each signal...

Page 183: ...atus Interrupt Error Status Error Receive Data Interrupt Error Transmit Data Interrupt Error Transmit Empty Error Threshold Error Receive Data Ready Error Break Interrupt Error Framing Error Parity Er...

Page 184: ...elect either Single feeds one sheet of media from the selected source or Continuous continues feeding media from the selected source until Return Stop is pressed 4 Press Return Stop to exit test Input...

Page 185: ...d to all Bins Test 1 Select Feed to all Bins Test from the Menu 2 The media feeds from the default paper source 3 The printer feeds a separate piece of media to the standard bin first then it feeds a...

Page 186: ...paper or envelope supported by the printer To run the Output Bin Feed Test 1 Select Feed Test from the Output Bin Test menu 2 Select the output bin you want the paper to exit into The standard bin as...

Page 187: ...om the menu 2 Select Output Bin tests Sensor Tests 3 Select Sensor Tests for Output Bin X x number of the output option to be tested 4 The following screen is displayed Output Bin x P OP F OP NF OP P...

Page 188: ...Option 1 Select Output Bin tests from the menu 2 Select Output Bin tests Sensor Tests 3 Select Sensor Tests for Output Bin x x number of the output option to be tested 4 The following screen is displa...

Page 189: ...Feed Tests from the menu Sensor Tests This test consists of four menus which tests all the sensors in the finisher option To run this test 1 Go to the Diagnostic menu 2 Select Finisher Tests from the...

Page 190: ...st the Finisher Pass Thru and Media Sensors Select Sensor Tests from the Finisher menu Select Pass Thru and Media from the Sensor menu The following screen is displayed and each sensor can be checked...

Page 191: ...Sensor Front Door Sensor Upper Front Cover To run the Base Sensor Test 1 Select the Base Sensor Test The operator panel displays OP for open and CL for closed 2 Manually toggle the sensors by hand to...

Page 192: ...or not the Finisher sensors are working correctly To run the Finisher Sensor Test 1 Select Finisher Tests from main menu 2 Select Sensor Tests from the Finisher Tests menu 3 There are four sensor tes...

Page 193: ...u want to test When the sensor is closed CL displays and when the sensor is open OP displays 6 Select Return or Stop to exit the test 5 Bin Mailbox Diverter Test Note This test checks the operation of...

Page 194: ...p Margin 25 to 25 Left Margin 25 to 25 Right Margin 10 to 10 To set Registration 1 Select Registration from the Diagnostic menu 2 The Top margin sign value pair blinks This indicates it is the margin...

Page 195: ...the Page Count 1 Select Page Count from the Diagnostic menu The current page count displays The leftmost digit blinks indicating it is the first digit to be changed 2 Press either Menu until the value...

Page 196: ...n menu The following is displayed Reset Maintenance Count Reset 2 To reset the Maintenance Count press Select for Reset Selecting Reset causes the maintenance page counter to reset to zero 3 When the...

Page 197: ...If the ID is valid then the ID is saved in NVRAM and the printer automatically PORs to activate the new setting Note When the printer PORs it does so in the normal mode Restore EP Factory Defaults To...

Page 198: ...he print contrast can be adjusted to LOW MEDIUM HIGH Charge Roll The charge roll can be adjusted to LOW MEDIUM HIGH Print Tests The purpose of the diagnostic Print Tests is to verify that the printer...

Page 199: ...tic menu 2 Select the media source 3 Select Single or Continuous If Single is selected no buttons are active during printing If Continuous is selected Return or Stop can be selected to cancel the test...

Page 200: ...cycle then prints one copy of the Three Test pages If you want more than one copy perform these steps again Page 1 of the Print Quality Test pages contains Printer Information Page Count Printhead Typ...

Page 201: ...el RIP code level envelope feeder code level tray 1 5 code levels output bin 1 3 code levels operator panel code levels font ROM version and SRAM availability Auto Compensator Operation The auto compe...

Page 202: ...e auto compensating phenomena This spring is not to be considered an adjustment for feeding problems unless it is obvious that the pick arm cannot fall all the way down to the bottom of the tray or ha...

Page 203: ...e printer for the duplex motors and also converts the voltage to 5 V dc for duplex electronics Duplex chassis grounding is provided from the printer to the duplex option through a ground spring attach...

Page 204: ...roximately 260K ohms as the temperature of the fuser hot roll increases The thermistor is connected to J14 6 and J14 7 on the system board Pin J14 6 Therm is connected to module U15 The system board m...

Page 205: ...r If a job has accumulated in the finisher then the printer alternately flashes the primary and secondary messages to indicate that all accumulated sheets should not be removed during the jam clearanc...

Page 206: ...the finisher If a job has accumulated in the finisher then the printer alternately flashes the primary and secondary messages to indicate that all accumulated sheets should not be removed during the...

Page 207: ...input sensor in time Note When the StapleSmart Finisher option is installed a secondary message may be displayed which advises whether or not to remove the job from the finisher If a job has accumulat...

Page 208: ...r then the printer alternately flashes the primary and secondary messages to indicate that all accumulated sheets should not be removed during the jam clearance procedure If the sheets are removed the...

Page 209: ...3 44 Service Manual IBM Infoprint 1130 1140...

Page 210: ...tic electricity in your body to the machine Hold the ESD sensitive part by its edge connector shroud cover do not touch its pins If you are removing a pluggable module use the correct tool Do not plac...

Page 211: ...oor on page 4 21 to access the drive belt idler pulley 2 Loosen the idler pulley mounting screw and position the idler to provide 3 mm 5 mm drive belt deflection 3 Tighten the idler pulley mounting sc...

Page 212: ...adjustment does not reduce the printer overall performance such as pages per minute but can help in reducing the amount of curl of some printed media thus improving media stacking in the output bin 1...

Page 213: ...rming Self Test displays 4 Select Registration from the menu 5 Select Quick Test Page The test page should only be printed on letter or A4 paper from Tray 1 The Quick Test Page consists of alignment d...

Page 214: ...in Registration on page 3 28 Do the reference adjustment if you are sure the margins are set correctly 1 Loosen the locknut on the inside rear of the alignment assembly 2 Remove the two screws holding...

Page 215: ...within the range specified in Registration on page 3 28 The reference screw can be adjusted without loosening the locknut Turn the screw a few turns and print a copy of the Quick Test Page as you chec...

Page 216: ...ll the correct screw type in each location during reassembly Reference Number Screw Type Location Purpose Qty M3 5x8 mm Thread Cutting right side frame to center pan attach 1 toner level sensor mounti...

Page 217: ...e frame attach 2 M3 5x12 mm Thread Cutting paper alignment assembly mounting 2 toner cartridge guide track mounting 2 left side frame to center pan attach 3 right side frame to center pan attach 2 def...

Page 218: ...rconnect board ground attach 2 system board to inner shield mounting 2 system board back mounting 2 system board to interconnect shield ground attach 1 lower stacker duct mounting 1 ground cables to g...

Page 219: ...om hole attach 1 M3x6 mm Taptite Panhead stacker duct mounting 1 system board mounting 2 system board to shield mounting 2 system board mounting 2 in pan mounting 2 shield ground attach 1 LVPS mountin...

Page 220: ...tor mounting 3 M3 5x10 mm Plastite Thread Forming right side cover mounting 1 right side frame to pan attach 3 left side frame to pan attach 1 extra screw mounting 2 M3 5x12 mm Plastite Thread Forming...

Page 221: ...side of the printer Make sure your fingers are not under the printer when you lift or set the printer down Note Some removal procedures require removing cable ties You must replace cable ties during r...

Page 222: ...epair Information 4 13 IBM Infoprint 1130 1140 Right Cover 1 Open the upper and bottom front covers 2 Remove the print cartridge 3 Release the cover latch A and remove the right cover mounting screw B...

Page 223: ...4 14 Service Manual IBM Infoprint 1130 1140 4 Remove the redrive assembly 5 Remove the right side cover mounting screw B 6 Remove the right side cover...

Page 224: ...BM Infoprint 1130 1140 Upper Front Cover 1 Raise the upper front cover 2 Remove the upper front cover mounting screws A 3 Rotate the cover upward to allow the rear cover hinges to clear the mounting s...

Page 225: ...aper deflector 4 Press the fuser wiper cover latch and remove the cover 5 Remove the paper full sensor flag from the mounting bracket Use care when removing the flag as it can be easily damaged 6 Remo...

Page 226: ...ove the outer EMC shield 2 Disconnect all cables to the system board 3 Remove the system board mounting screws A 4 Remove the serial port mounting hex studs B 5 Remove the parallel port mounting screw...

Page 227: ...bs remove the card assembly from the system board as indicated in the photo and illustration below 2 To replace the card assembly align guide pins and locating pin with corresponding holes 3 Carefully...

Page 228: ...Repair Information 4 19 IBM Infoprint 1130 1140...

Page 229: ...Assembly 1 Remove the inner EMC shield 2 Remove the developer drive assembly mounting screws A 3 Remove the developer drive assembly Note Be sure the developer drive assembly wheel aligns with the hu...

Page 230: ...ly 2 Remove the four duplex board cover mounting screws and disconnect the duplex cover door switch cable at connector J6 3 Position the duplex assembly on its side 4 Gently release the three front co...

Page 231: ...ly 5 Position the duplex assembly on its side 6 Gently release the center drive deflector assembly latch from the bottom front left side of the duplex assembly 7 Remove the center drive deflector asse...

Page 232: ...t 1130 1140 EMC Shields Inner EMC Shield 1 Remove the left door 2 Remove the outer EMC shield 3 Remove all option boards from the connector board slots 4 Remove the inner EMC shield mounting screws A...

Page 233: ...4 24 Service Manual IBM Infoprint 1130 1140 Outer EMC Shield 1 Remove the left door 2 Loosen the outer EMC shield mounting screws A and remove the shield...

Page 234: ...BM Infoprint 1130 1140 Fan Main Fan 1 Remove the top rear cover 2 Remove the inner EMC shield 3 Remove the fan shroud A 4 Note the routing of the main fan cable B and disconnect the cable from the sys...

Page 235: ...left side frame Frames EP Frame Assembly 1 Remove the left and right side frames 2 Remove the EP frame assembly Left Side Frame 1 Remove the main drive assembly 2 Remove the upper front cover hinge as...

Page 236: ...Repair Information 4 27 IBM Infoprint 1130 1140 5 Remove the left side frame mounting screws A...

Page 237: ...4 28 Service Manual IBM Infoprint 1130 1140 6 Place the printer on its back and remove the left side frame mounting screws A 7 Remove the left side frame...

Page 238: ...embly 4 Disconnect the auto compensator arm bias spring from the right side frame 5 Remove the toner sensor mounting screw A disconnect the sensor cable and remove the toner sensor 6 Remove the right...

Page 239: ...4 30 Service Manual IBM Infoprint 1130 1140 Fuser 1 Remove the redrive assembly 2 Loosen the fuser mounting screws A and remove the fuser...

Page 240: ...e must be used when removing the lamp from the fuser Grip the lamp by the ceramic end piece and remove it from the fuser assembly Be careful not to touch the glass as skin oils and acids can reduce th...

Page 241: ...ck Housing Assembly 1 Remove the fuser assembly 2 Remove the fuser cover assembly 3 Remove the fuser lamp Use care when handling the lamp 4 Disengage the hot roll bearing clips to free the fuser frame...

Page 242: ...ate 1 Remove the upper paper deflector 2 Remove the fuser transfer roll 3 Remove the inner paper deflector 4 Lift the left side of the fuser transfer plate A and move the plate to the left to clear th...

Page 243: ...Conditioner Solenoid 1 Remove the fuser assembly 2 Remove the solenoid mounting screw A 3 Disconnect the solenoid link B 4 Remove the solenoid from the fuser assembly Note Do the Fuser Solenoid Adjus...

Page 244: ...Remove the exit sensor flag assembly Note The exit sensor assembly can be removed without removing the lower exit guide assembly Make sure the narrow media sensor flag is correctly positioned before...

Page 245: ...install the correct lamp Fuser Lower Exit Guide Assembly 1 Remove the fuser assembly 2 Remove the fuser cover assembly 3 Remove the fuser detack housing assembly 4 Disconnect the sensors from the cabl...

Page 246: ...PS cable from the HVPS at connector C 5 Disconnect the transfer roll cable from the HVPS board Warning Use care when disconnecting the cable from the transformer on the HVPS The cable and connector ca...

Page 247: ...the printer and disconnect the compensator arm bias spring from the frame 7 Remove the C clip that rests against the right side frame from the auto compensator pivot shaft 8 Disconnect the compensato...

Page 248: ...mation 4 39 IBM Infoprint 1130 1140 3 Locate the compensator assembly on the bottom of the printer and pull the compensator arm away from the printer 4 Unsnap the pick roll assembly D from its mountin...

Page 249: ...4 40 Service Manual IBM Infoprint 1130 1140 Interconnect Board Assembly 1 Remove the inner EMC shield 2 Remove the LVPS 3 Disconnect all cables A from the interconnect board...

Page 250: ...Infoprint 1130 1140 4 Place the printer on its back and remove the mounting screws B Note Go to Interconnect Board on page 5 4 to identify the correct jumper locations for your printer 5 Remove the i...

Page 251: ...2 Remove the LVPS mounting screws A from the rear of the bottom pan 3 Pull the LVPS assembly from the right side of the printer Initial resistance is felt as the automate plug disconnects 4 Press the...

Page 252: ...transfer shaft A through the bottom of the printer 5 Remove all cables from the cable clamps B on the main drive assembly 6 Remove the ground cables F Be sure to reinstall the ground cables to the sa...

Page 253: ...t 1130 1140 10 Remove the main drive assembly Note Do not remove the screws E on the main drive assembly Be sure the main drive assembly gear shaft aligns with the hub on the left side frame when rein...

Page 254: ...Repair Information 4 45 IBM Infoprint 1130 1140 Main Drive Motor 1 Remove the main drive assembly 2 Remove the main drive motor mounting screws A 3 Remove the main drive motor...

Page 255: ...tor Assembly 1 Open the multipurpose tray to a position that allows the left and right tray hinge slots A to align with the rectangular mounting posts B Pull upward on each tray hinge to remove the tr...

Page 256: ...IBM Infoprint 1130 1140 2 Remove the upper deflector 3 Remove the solenoid mounting screw 4 Remove the screws A mounting the multipurpose tray lower deflector assembly 5 Remove the multipurpose tray l...

Page 257: ...ervice Manual IBM Infoprint 1130 1140 Operator Panel Assembly 1 Remove the upper front cover 2 Disconnect the operator panel cable 3 Gently press the operator panel lens tabs A and remove the operator...

Page 258: ...cable and front harness 4 Remove the operator panel Pull the cables through the rectangular hole in the hinge pivot arm 5 Plug the new operator panel cable into the operator panel and snap the new co...

Page 259: ...r assembly 2 Release the paper pass thru sensor from its retaining tabs 3 Release the frame assembly from the front and rear retaining tabs and remove the paper tray frame assembly Paper Tray Board 1...

Page 260: ...er Alignment Assembly 1 Remove the upper paper deflector assembly 2 Remove the inner paper deflector assembly 3 Release the input paper sensor from its mounting and remove 4 Remove the left door 5 Rem...

Page 261: ...0 6 Locate the paper alignment assembly reference adjustment screw B through the left frame and remove the screw 7 Remove the paper alignment assembly Note Do the Paper Alignment Assembly Adjustment o...

Page 262: ...or assembly 5 Gently pry the inner paper deflector from the left and right mounting posts A located on the bottom of the printer and remove the deflector Upper Paper Deflector Assembly 1 Open the mult...

Page 263: ...3 Release the input paper sensor from its mounting and remove Paper Size Sensing Board 1 Disconnect the paper size sensing board cable from the board 2 Remove the two paper size sensing board mountin...

Page 264: ...Remove the laser assembly cover 2 Disconnect the printhead cables A from the printhead 3 Remove the printhead mounting screws B Note Do the Printhead Assembly Adjustment on page 4 4 whenever you remov...

Page 265: ...he printhead cables A from the printhead assembly and remove the printhead 3 Disconnect the printhead fan cable from the system board 4 Remove the printhead mounting screws B Do the Printhead Assembly...

Page 266: ...oprint 1130 1140 Redrive Assembly 1 Remove the redrive door assembly 2 Remove the redrive exit cover 3 Remove the redrive assembly mounting screws A 4 Release the redrive assembly mounting latches B a...

Page 267: ...130 1140 Smart Cartridge Contact Assembly 1 Disconnect smart cartridge cable 2 Remove print cartridge 3 Remove transfer plate 4 Unlatch smart cartridge contact assembly A from the right frame assembly...

Page 268: ...Repair Information 4 59 IBM Infoprint 1130 1140 Toner Sensor 1 Remove the right side cover 2 Remove the toner sensor mounting screw A Disconnect the toner sensor cable and remove the toner sensor...

Page 269: ...vot arm 3 Lift the transfer roller assembly toward the left and remove the transfer roller assembly from the printer Upper Paper Deflector Assembly 1 Open the multipurpose tray and remove the tray fro...

Page 270: ...tion on the inside of each hinge 4 Detach the two springs B from the upper front cover hinges 5 Disconnect the operator panel cable from the operator panel assembly 6 Raise the upper front cover hinge...

Page 271: ...Switch Assembly 1 Remove the upper front cover 2 Remove the operator panel 3 Remove the inner EMC shield 4 Pull up on the switch A to remove from the mounting posts B 5 Note the routing of the interl...

Page 272: ...Locations Low Voltage Power Supply Connector Pin No Signal CN3 Interconnect Board 1 5 V dc 2 5 V dc 3 Ground 4 Ground 5 Ground 6 Ground 7 24 V dc 8 24 V dc 9 Heat on 10 5 V dc 11 5 V dc 12 Ground 13...

Page 273: ...5 2 Service Manual IBM Infoprint 1130 1140...

Page 274: ...Locations 5 3 IBM Infoprint 1130 1140 High Voltage Power Supply Connector Pin No Signal CN1 System Board 1 Developer PWM 2 24 V dc Return 3 Charge PWM 4 24 V dc IN 5 TX PWM 6 TX Enable 7 TX CUR PWM 8...

Page 275: ...J1 Fuser Solenoid 1 42 V dc 2 Ground J2 LVPS 1 42 V dc 2 Heaton 3 Xeroxing 4 24 V dc 5 24 V dc 6 24 V dc 7 Ground 8 Ground 9 Ground 10 Ground J3 LVPS 1 Ground 2 Ground 3 Ground 4 Ground 5 5 V dc 6 5...

Page 276: ...stem board 1 N A J11 INA 1 1 N A J12 INA 2 1 N A Connector Jumper Position Signal J8 ID 1 1 0 V dc Gnd center pin to top pin of J8 2 5 V dc center pin to bottom pin of J9 J9 ID 2 3 0 V dc Gnd center p...

Page 277: ...J8 J9 and J10 Models Requirement 520 52n No jumpers required 722 72n A jumper on J8 between the center pin of J8 and pin 1 of J8 A jumper is required between the center pin of J9 and pin 4 of J9 A ju...

Page 278: ...ope Option Board Connector Pin No Signal J1 1 N A 2 Ground 3 Tx EOC 4 Ground 5 Rx EOC 6 24 V dc Return 7 24 V dc J2 1 Ground 2 Paper Present 3 5 V dc J3 1 Ground 2 Paper Present 3 5 V dc J4 1 Motor Ph...

Page 279: ...5 8 Service Manual IBM Infoprint 1130 1140...

Page 280: ...l J1 Motor 1 Motor 2 Motor J2 DC Motor Sensor Encoder Board 1 5 V dc Sensor 2 Tach 3 Ground J3 Stepper Motor 1 STPMOTA 2 STPMOTA 3 STPMOTB 4 STPMOTB J4 Fan 1 24 V dc 2 Fan On J5 Paper Input Sensor 1 5...

Page 281: ...Autoconnect Option Below 1 Ground 2 PrtxDout 3 Ground 4 PrtRxd J10 Autoconnect Option Below 1 24 V dc 2 Ground J11 Printer Autoconnect 1 24 V dc 2 Ground J12 Printer Autoconnect 1 N A 2 Ground 3 Prtx...

Page 282: ...Connector Locations 5 11 IBM Infoprint 1130 1140 Autoconnect Top Connector Pin No Signal Top Autoconnect 1 0 V dc 2 5 V dc 3 0 V dc 4 0 V dc 5 0 V dc 6 5 V dc 7 0 V dc 8 24 V dc...

Page 283: ...J1A Autoconnect 1 24 V dc 2 Ground 3 5 V dc J1B 1 Prtxdin 2 Ground 3 prtrxd 4 Ground 5 N C J2A Autoconnect 1 24 V dc 2 Ground 3 5 V dc J2B 1 prtxdout 2 Ground 3 prtrxd 4 Ground J3 Pass Thru Sensor 1...

Page 284: ...nnector Locations 5 13 IBM Infoprint 1130 1140 J5 Bin Full Near Full Dual Sensor 1 Ground 2 Ground 3 binful 4 binful 5 RVsnsr J6 Jumper Connector 1 Not Used 2 Not Used 3 Not Used Connector Pin No Sign...

Page 285: ...al J1A Autoconnect 1 24 V dc 2 Ground 3 5 V dc J1B 1 Prtxdin 2 Ground 3 prtrxd 4 Ground 5 N C J2A Autoconnect 1 24 V dc 2 Ground 3 5 V dc J2B 1 prtxdout 2 Ground 3 prtrxd 4 Ground J3 Pass Thru Sensor...

Page 286: ...ns J5 Bin Full Near Full Dual Sensor 1 Ground 2 Ground 3 binful 4 binful 5 RVsnsr J6 Jumper Connector 1 Upper Unit 2 Upper Lower Unit 3 Lower Unit High Capacity Stacker Board Pin 1 Pin 2 Pin 3 Upper U...

Page 287: ...5 16 Service Manual IBM Infoprint 1130 1140 System Board Connector Locations 30 PPM Network...

Page 288: ...Connector Locations 5 17 IBM Infoprint 1130 1140 30 PPM Non Network...

Page 289: ...5 18 Service Manual IBM Infoprint 1130 1140 40 PPM Network...

Page 290: ...Connector Locations 5 19 IBM Infoprint 1130 1140 40 PPM Non Network...

Page 291: ...Card Assembly J2 Printhead Connector 1 LENA 2 LPOW FB 3 LADJ 4 Ground 5 LPOW 6 5phead 7 Ground 8 VID_CON 9 Ground 10 Ground J3 Cover Closed Connector 1 Cover Closed 2 5 V dc 3 Ground J4 Printhead Fan...

Page 292: ...Signal J7 Mirror Motor 1 Ground 2 Ground 3 Refreq 4 Lock 5 Start 6 Ground 7 24 V dc J8 Output Level Sensor 1 Ground 2 Ground 3 OPT2 4 Ground 5 5 V dc J9 SDRAM Card Assembly J11 USB Connector J12 SDRA...

Page 293: ...nsor New Fuser 1 ExitSens R 2 ThumpRet 3 5 V dc 4 ThumpLeft 5 Ground 6 Therm 7 Ground 8 Narmedia 9 5 V dc 10 Ground J15 Serial Port 2 TXD 3 RXD 4 RTS 5 CTS 6 DSR 20 DTR 8 19 No Connection 21 25 No Con...

Page 294: ...llel Port Connector Connector Pin No Signal J25 HVPS Cart Sense Input Sensor 1 ATSERVO HVPS 2 TXCURPWM HVPS 3 TxEnable HVPS 4 TXPWM HVPS 5 24 V dc HVPS 6 CHGPWM HVPS 7 Ground HVPS 8 DEV HVPS 9 Ground...

Page 295: ...1140 Connector Pin No Signal J27 Main Drive Motor 1 24 V dc 2 Ground 3 Ground 4 Lock 5 Hall 6 BLDC_DIR 7 FG 8 5 V dc 9 BLDC_CLKb 10 Ground 11 ON OFF J28 Ethernet Connector J30 Option Connector 1 RDXI...

Page 296: ...nnector Pin No Signal J31 Options Connector 1 RDXIn 2 Ground 3 TDXIbr 4 Ground 5 Ground J32 MPF Paper Out 1 Ground 2 POSense 3 5 V dc J33 System Board Edge Connector J35 Auto Compensator Motor 1 24 V...

Page 297: ...26 Service Manual IBM Infoprint 1130 1140 Connector Pin No Signal J36 Paper Size Sensor 1 5 V dc 2 PSize2 3 Ground 4 PSize1 5 24 V dc 6 Ground 7 POut 8 PaperLow 9 5 V dc J37 MPF PICK 1 MPFPick 2 24 V...

Page 298: ...Connector Locations 5 27 IBM Infoprint 1130 1140 StapleSmart Finisher Option Staple Card Assembly Connector Pin No Signal J1A Bottom Autoconnect 1 24 V dc 2 Ground 3 5 V in...

Page 299: ...oconnect 1 rtxdin 2 Ground 3 prtrxd 4 Ground 5 Ground J2 Feed Motor 1 fdmtr1 2 fdmtr2 3 Ground 4 Ground 5 tachft 6 5Vptt J3 Stepper Motor 1 stpmtr 2 stpmtr 3 stpmtr 4 stpmtr 5 crtprsnt 6 stplow 7 stpp...

Page 300: ...5 tacha 6 5Vptt J5 Solenoid 1 Sol1 2 24 V dc J6 Stapler 1 Ground 2 pfrinstp 3 5Vsnsr2 J7 Right Side Sensor Board 1 Ground 2 Bottom 3 Top 4 Ground J8 Solenoid 1 Sol2 2 24 V dc J9 Bin Empty Sensor 1 Gro...

Page 301: ...s Thru Sensor 1 Ground 2 psthruint 3 5Vptt J13 Cover Open Switch 1 5V dc 2 Ground 3 cvropin J14A 1 24V dc 2 Ground 3 5V in J14B 1 prtxdout 2 Ground 3 prtrxd 4 Ground 5 Ground J15 Stapler Door Open 1 D...

Page 302: ...Connector Locations 5 31 IBM Infoprint 1130 1140 Cables Base Machine Fuser Cable DC Internal Autoconnect Cable Fuser to LVPS Deflector Cable...

Page 303: ...5 32 Service Manual IBM Infoprint 1130 1140 Fuser Cable AC EP Autoconnect to Fuser Top Cover Integrated Tray Cable HSYNC Cable...

Page 304: ...Connector Locations 5 33 IBM Infoprint 1130 1140 Mirror Motor Cable Main Drive Motor Cable Laser Cable...

Page 305: ...5 34 Service Manual IBM Infoprint 1130 1140 Front Harness Cable Fuser Cable DC EP Autoconnect to System Board Autoconnect Cable System Board to Top Interconnect Board...

Page 306: ...Connector Locations 5 35 IBM Infoprint 1130 1140 Autoconnect Cable System Board to Front Bottom Interconnect Board...

Page 307: ...5 36 Service Manual IBM Infoprint 1130 1140...

Page 308: ...g or altered parts especially in the area of the On Off switch and the power supply Damaged missing or altered covers especially in the area of the top cover and the power supply cover Possible safety...

Page 309: ...oll at this interval to maintain the print quality and reliability of the printer The parts are available as a maintenance kit with the following part numbers 28P2012 115V 875W Models 4530 28P2013 220...

Page 310: ...lumn indicates the part is identified by a color marking on the part NS Not Shown in the Asm Index column indicates that the part is procurable but is not pictured in the illustration PP Parts Packet...

Page 311: ...7 2 Service Manual IBM Infoprint 1130 1140 Assembly 1 Covers...

Page 312: ...mart Cartridge 1 5 53P8736 1 Cover RIght Side 1130 1 5 53P8796 1 Cover Right Side 1140 1 6 53P8631 1 Hinge Assembly Upper Front Cover 1 7 56P9743 1 Kit Upper Front Cover with Labels 1130 1 7 56P9744 1...

Page 313: ...7 4 Service Manual IBM Infoprint 1130 1140 Assembly 1 Covers continued...

Page 314: ...nt 1 10 53P8429 1 Latch Upper Cover 1 11 53P8201 1 Spring Latch 1 12 53P8428 1 Operator Panel Assembly 1 13 53P8619 1 Switch Cover Open w Operator Panel Cable Assembly 1 14 53P8432 1 Cover Left Door 1...

Page 315: ...7 6 Service Manual IBM Infoprint 1130 1140 Assembly 2 Frame...

Page 316: ...Pan Drip ITC 2 11 53P8825 2 Spring Cartridge Hold Down 2 13 53P8438 1 Extension 500 Input 2 14 53P8209 4 Pad Machine Mounting 2 15 53P8466 1 Transfer Plate Assembly 2 16 53P8616 1 Support Right Stacke...

Page 317: ...7 8 Service Manual IBM Infoprint 1130 1140 Assembly 2 Frame continued...

Page 318: ...rnal 2 31 53P8351 1 Shield ESD Assembly with label 2 32 53P8211 1 Spring Switch Activate 2 33 53P8622 1 Left Side Frame Assembly 2 34 53P8231 1 Board Input Tray ITC 2 35 53P8641 1 Guard Gear 2 36 53P8...

Page 319: ...7 10 Service Manual IBM Infoprint 1130 1140 Assembly 3 Printhead...

Page 320: ...ber Units Description 3 1 53P8733 1 Printhead Assembly 1130 3 1 53P8744 1 Printhead Assembly 1140 NS 53P8617 3 Screw Printhead Mounting NS 53P8742 1 Fan Printhead Cooling 1140 Parts Catalog 7 11 IBM I...

Page 321: ...7 12 Service Manual IBM Infoprint 1130 1140 Assembly 4 Paper Feed Auto compensator...

Page 322: ...Sensor Paper Out Internal Tray 4 2 53P8640 1 Pick Arm Assembly 500 4 3 75P5958 1 Pick Rolls 2 per pack 4 4 53P8480 1 Flag Paper Out 500 Tray 4 5 56P0110 1 Spring Bellcrank Internal 500 NS 53P8617 1 Sc...

Page 323: ...7 14 Service Manual IBM Infoprint 1130 1140 Assembly 5 Paper Feed Multipurpose Unit...

Page 324: ...Deflector Assembly MPT 5 7 56P1025 1 Deflector Lower 5 8 53P8617 2 Screw Lower Deflector Mounting 8 mm 5 8 53P8617 2 Screw Lower Deflector Mounting 12 mm 5 9 53P8220 1 Flag MPT Paper Out 5 10 53P8218...

Page 325: ...7 16 Service Manual IBM Infoprint 1130 1140 Assembly 6 Paper Feed Alignment...

Page 326: ...erence Ground Clip 6 3 53P8344 1 Clip Reference Ground 6 4 53P8346 1 Screw Paper Reference Adjustment 6 5 53P8355 1 Washer Reference Adjustment 6 6 53P8356 1 Nut Paper Reference Adjustment 6 7 53P8353...

Page 327: ...7 18 Service Manual IBM Infoprint 1130 1140 Assembly 7 Paper Feed Output...

Page 328: ...on 7 1 53P8610 1 Deflector Upper Redrive 7 2 53P8444 1 Door Assembly Redrive 500 7 3 53P8443 1 Redrive Assembly Inner 500 7 4 53P8222 1 Spring Upper Diverter NS 53P8617 2 Screw SEMS Duplex Path Parts...

Page 329: ...7 20 Service Manual IBM Infoprint 1130 1140 Assembly 8 Integrated Paper Tray 500 Sheet...

Page 330: ...4 53P8266 4 Strip Wear 8 5 53P8483 1 Label Tray Option Number 8 6 53P8464 1 Plate 500 Tray Wear 8 7 53P8229 3 Finger Autosize 8 8 53P8228 1 Plate Snap in 8 9 53P8614 1 Label Paper Size 8 10 53P8447 1...

Page 331: ...7 22 Service Manual IBM Infoprint 1130 1140 Assembly 9 Main Drive...

Page 332: ...9 1 53P8743 1 Gearbox w Motor 1140 9 2 53P8457 1 Shaft Power Take Off 500 9 3 53P8256 1 Spring Power Take Off Shaft 9 4 53P8415 1 Gear Bevel with Grease Packet NS 53P8617 4 Screw Gearbox Mounting NS...

Page 333: ...7 24 Service Manual IBM Infoprint 1130 1140 Assembly 10 Developer Drive...

Page 334: ...n 10 1 53P8451 1 Developer Drive Assembly 10 2 53P8232 1 Shaft Developer Drive 10 3 53P8354 1 Coupler Gear 55 10 4 53P8617 1 Screw Developer Drive Ground 10 5 53P8617 2 Screw Developer Drive Mtg Parts...

Page 335: ...7 26 Service Manual IBM Infoprint 1130 1140 Assembly 11 Hot Roll Fuser...

Page 336: ...m blies 11 4 53P8617 4 Screw Contact Assembly 11 5 53P8661 1 Exit Roll Assembly 11 6 53P8439 1 Gear Upper Redrive 11 7 53P8664 1 Detack Assembly 11 8 53P8454 1 Hot Roll 11 10 56P0126 2 Bearing BUR 11...

Page 337: ...7 28 Service Manual IBM Infoprint 1130 1140 Assembly 11 Hot Roll Fuser continued...

Page 338: ...ellcrank 11 26 56P0111 2 Spring Backup Roll Bellcrank 11 27 53P8658 1 Fuser Cable DC Fuser Internal 11 28 56P1463 1 Gear Hot Roll 11 29 53P8236 1 Gear Idler 11 30 53P8267 1 Link Solenoid 11 31 53P8670...

Page 339: ...7 30 Service Manual IBM Infoprint 1130 1140 Assembly 12 Transfer...

Page 340: ...2 53P8293 1 Arm Transfer Roll Assembly Right 12 3 53P8242 1 Spring Transfer Roll Right 12 4 53P8243 1 Shaft Transfer Pivot 12 5 53P8241 1 Spring Transfer Roll Left 12 6 53P8460 1 Arm Transfer Roll Le...

Page 341: ...7 32 Service Manual IBM Infoprint 1130 1140 Assembly 13 Charging...

Page 342: ...on 13 1 53P8348 1 Link Assembly Charge Left Kit 13 2 53P8349 1 Link Assembly Charge Right Kit 13 3 Supply 1 Roll Assembly Charge 13 4 53P8456 1 Bushing Charge Roll NS 53P8617 1 Screw Charge Roll Parts...

Page 343: ...7 34 Service Manual IBM Infoprint 1130 1140 Assembly 14 Electronics...

Page 344: ...t Jordan Iran Euro English Norway Sweden Poland Russia Turkey CIS Portugal Spain Catalan 14 1 1342536 1 Power Cord Set 6 ft APG LV 14 1 1339537 1 Power Cord Set 8 ft U K Ireland Iceland Kuwait Bahrain...

Page 345: ...7 36 Service Manual IBM Infoprint 1130 1140 Assembly 14 Electronics continued...

Page 346: ...PS 220 V ac 1130 14 3 53P8846 1 LVPS 220 V ac 1140 14 4 53P8617 1 Screw HVPS Mounting 14 5 53P8646 1 High Voltage Power Supply 14 6 53P8625 1 Interconnect Board Assembly o 2 Slot with shield 14 7 53P8...

Page 347: ...7 38 Service Manual IBM Infoprint 1130 1140 Assembly 14 Electronics continued...

Page 348: ...mbly 4530 14 12 56P0050 1 System Board Assembly 4530N 14 12 56P0051 1 System Board Assembly 4540 14 12 56P0052 1 System Board Assembly 4540n NS 53P8478 1 Cable Deflector NS NA 1 Clip EMC Six Finger NS...

Page 349: ...7 40 Service Manual IBM Infoprint 1130 1140 Assembly 14 Electronics continued...

Page 350: ...er INA Blank 14 17 53P8629 1 2 Shield Inner Assembly 2 slot o Cover INA Blank 14 18 53P8946 1 Shield Outer 2 slot 14 19 53P8617 4 Screw Outer Shield Mounting 14 19 53P8617 6 Screw Outer Shield Mountin...

Page 351: ...7 42 Service Manual IBM Infoprint 1130 1140 Assembly 14 Electronics continued...

Page 352: ...24 53P8652 1 Cable Main Drive Motor 14 25 53P8732 1 Gearbox w Motor 1130 14 25 53P8743 1 Gearbox w Motor 1140 14 26 53P8649 1 Cable Integrated Tray 14 27 53P8231 1 Board Input Tray ITC 14 28 53P8655...

Page 353: ...7 44 Service Manual IBM Infoprint 1130 1140 Assembly 14 Electronics continued...

Page 354: ...14 32 53P8335 1 Sensor Toner Cartridge Level 14 33 53P8428 1 Operator Panel Assembly 14 34 53P8619 1 Switch Cover Open w Operator Panel Cable Assembly 14 35 53P8207 1 Sensor Input 14 36 53P8636 1 Sens...

Page 355: ...7 46 Service Manual IBM Infoprint 1130 1140 Assembly 14 Electronics continued...

Page 356: ...57 1 Solenoid Assembly Envelope Conditioner 14 44 53P8671 1 Sensor Exit 14 45 53P8658 1 Cable Fuser DC Fuser Internal 14 46 53P8673 1 Cover Fuser Assembly with Thermistor Ther mal Fuse and RH Fuser La...

Page 357: ...7 48 Service Manual IBM Infoprint 1130 1140 Assembly 14 Electronics continued...

Page 358: ...Asm Index Part Number Units Description 14 52 53P8742 1 Printhead Fan Parts Catalog 7 49 IBM Infoprint 1130 1140...

Page 359: ...7 50 Service Manual IBM Infoprint 1130 1140 Assembly 15 250 Sheet Tray...

Page 360: ...uto Comp Mounting 15 9 53P8423 1 Pick Arm Assembly 15 10 53P8258 1 Wear Plate Pass Thru 250 Tray 15 11 53P8617 2 Screw Wear Plate Mounting 15 12 53P8257 1 Roll Assembly Drive 500 Dual 15 13 53P8331 1...

Page 361: ...7 52 Service Manual IBM Infoprint 1130 1140 Assembly 15 250 Sheet Tray continued...

Page 362: ...tion Pass Thru 15 26 53P8493 1 Label Options 15 27 53P8253 1 Shaft 250 Drive 15 28 53P8256 1 Spring Power Takeoff 15 29 53P8261 1 Bushing Drive Shaft Low 15 30 53P8255 1 Gear Feed Roll 15 31 53P8254 1...

Page 363: ...7 54 Service Manual IBM Infoprint 1130 1140 Assembly 15 250 Sheet Tray continued...

Page 364: ...Tray 15 38 53P8225 4 Wear Strips 15 43 53P8614 1 Label Paper Size 15 39 53P8748 1 Label Tray Option Number 15 40 53P8227 1 Clip 250 Tray Wear 15 41 53P8229 4 Finger Autosize 15 42 53P8228 1 Plate Snap...

Page 365: ...7 56 Service Manual IBM Infoprint 1130 1140 Assembly 16 500 Sheet Tray...

Page 366: ...aint Side 500 Sheet Tray 16 11 53P8266 4 Wear Strips 16 12 53P8748 1 Label Tray Option Number 16 13 53P8464 1 Plate 500 Tray Wear 16 14 53P8229 4 Finger Autosize 16 15 53P8228 1 Plate Snap In 16 16 53...

Page 367: ...7 58 Service Manual IBM Infoprint 1130 1140 Assembly 16 500 Sheet Tray continued...

Page 368: ...r Assembly 16 36 53P8261 1 Bearing Drive Shaft Low 16 37 53P8327 1 Aligner Assembly Paper 16 38 53P8255 1 Gear Feed Roll 16 39 53P8211 1 Spring Switch Activate 16 40 53P8264 1 Spring Backup Roller 16...

Page 369: ...7 60 Service Manual IBM Infoprint 1130 1140 Assembly 17 Duplex...

Page 370: ...53P8278 1 Motor Assembly DC Drive 17 12 53P8497 1 Cable D C Motor Tach 250 Duplex 17 13 53P8268 1 Cam Follower Assembly Kit 17 14 53P8273 1 Actuator Assembly Deflector 17 15 53P8319 2 Screw Actuator A...

Page 371: ...7 62 Service Manual IBM Infoprint 1130 1140 Assembly 17 Duplex continued...

Page 372: ...Drive Shaft Low 17 30 53P8272 1 Cable Auto Connect Bottom 17 31 53P8255 1 Gear Pass Thru Drive Roll 17 32 53P8271 1 Cable Auto Connect Top 17 33 53P8319 4 Screw Main Frame Assembly Mounting 17 34 53P...

Page 373: ...7 64 Service Manual IBM Infoprint 1130 1140 Assembly 17 Duplex continued...

Page 374: ...ter Frame 17 52 53P8285 1 Guide Assembly Center Drive 17 53 53P8251 1 2 2 2 Parts Packet Duplex Option o Screw Fan Mounting M4x30 o Washer Fan M4 o Nut Fan M4 17 54 53P8270 1 Fan Cooling Duplex 17 55...

Page 375: ...7 66 Service Manual IBM Infoprint 1130 1140 Assembly 18 Output Expander...

Page 376: ...ith ESD Brush 18 8 53P8606 1 Tray Output Expander 18 9 53P8493 1 Label Options 18 10 53P8513 1 Spring Clutch Assembly 18 11 53P8512 1 Diverter Arm 18 12 53P8338 1 Spring Output Tray 18 13 53P8587 2 Br...

Page 377: ...7 68 Service Manual IBM Infoprint 1130 1140 Assembly 18 Output Expander continued...

Page 378: ...P8298 3 Pulley Drive 18 25 53P8302 1 Cover Right Side 18 26 53P8296 1 Belt 160 Gear 18 27 53P8297 1 Arm Assembly Belt Idler 18 28 53P8299 1 Spring Belt Tensioner 18 29 53P8295 1 Sensor Output Expander...

Page 379: ...7 70 Service Manual IBM Infoprint 1130 1140 Assembly 19 Envelope Feeder...

Page 380: ...Support Slide Out 19 8 53P8342 7 Roller Support 19 9 53P8304 1 Motor Stepper D C 19 10 53P8493 1 Label Options 19 11 53P8307 1 Switch Envelope Out 19 12 53P8829 1 Board Assembly Electronic Control NS...

Page 381: ...7 72 Service Manual IBM Infoprint 1130 1140 Assembly 19 Envelope Feeder continued...

Page 382: ...Feed Shaft Right o Gear Drive Idler Rear 19 14 53P8522 1 Cover Left Side NS 53P8314 1 Retainer 4 mm NS 53P8314 3 Retainer Clip 5 mm Shaft NS 53P8314 2 Retainer 6 mm NS 53P8314 3 Retainer 7 mm Shaft N...

Page 383: ...7 74 Service Manual IBM Infoprint 1130 1140 Assembly 20 High Capacity Feeder...

Page 384: ...p 20 6 53P8368 1 Cover Side 20 7 53P8385 3 Strip Wear 20 8 53P8815 1 Strip Wear Dimple 20 9 53P8604 1 Deflector Assembly Front 20 10 53P8380 3 Screw Deflector Mounting 8 18 x 7 8 inch 20 11 53P8748 1...

Page 385: ...7 76 Service Manual IBM Infoprint 1130 1140 Assembly 20 High Capacity Feeder continued...

Page 386: ...70 2 Magnet Door 20 20 53P8363 1 Frame Assembly 20 21 53P8373 1 Tray Assembly Elevator 20 22 56P0069 1 Card Assembly 2000 Option Control 20 23 53P8382 4 Washer Card Assembly Mounting 20 24 53P8380 4 S...

Page 387: ...7 78 Service Manual IBM Infoprint 1130 1140 Assembly 20 High Capacity Feeder continued...

Page 388: ...35 53P8382 2 Washer Base Mounting 20 36 53P8380 2 Screw Base Mounting 20 37 53P8375 1 Pulley Idler 20 38 53P8376 1 Belt Drive 20 39 53P8602 1 Cable AC Internal Wiring 20 40 53P8381 2 Nut 2 56 Lower L...

Page 389: ...7 80 Service Manual IBM Infoprint 1130 1140 Assembly 20 High Capacity Feeder continued...

Page 390: ...Limit 20 55 53P8380 3 Screw Printer Support 1 Frame Mounting 20 56 53P8371 1 Frame Printer Support 1 20 57 53P8394 1 Parts Kit Paper Size Switch Assembly including cable switch lock washer nut and kno...

Page 391: ...7 82 Service Manual IBM Infoprint 1130 1140 Assembly 20 High Capacity Feeder continued...

Page 392: ...C Motor Drive 20 66 53P8375 1 Idler Pulley Belt Tension 20 67 53P8809 1 Plate Drive Pulley 20 68 53P8810 1 AC Receptacle Lower AC 20 69 53P8811 1 Pulley Drive 20 70 53P8812 1 Retainer C Clip 20 71 53P...

Page 393: ...7 84 Service Manual IBM Infoprint 1130 1140 Assembly 20 High Capacity Feeder continued...

Page 394: ...Mounting 20 84 53P8258 1 Plate Wear Pass Thru 20 85 53P8326 1 Stud Assembly 250 Frame 20 86 53P8261 1 Bearing Drive Shaft Low 20 87 53P8256 1 Spring Power Takeoff 20 88 53P8253 1 Shaft 250 Drive 20 89...

Page 395: ...7 86 Service Manual IBM Infoprint 1130 1140 Assembly 20 High Capacity Feeder continued...

Page 396: ...ctor Mounting 20 100 53P8383 1 Deflector Base 20 101 53P8265 1 Sensor Pass Thru 20 102 53P8483 1 Label Tray Option Number 20 103 53P8493 1 Label Options 20 104 53P8382 4 Washer Bracket 250 Frame Reten...

Page 397: ...7 88 Service Manual IBM Infoprint 1130 1140 Assembly 21 Kiosk Vertical Paper Adapter...

Page 398: ...ay Assembly Backup Roller 21 10 53P8472 3 Parts Pulley 21 11 53P8402 6 Spring Backup Roller 21 12 53P8393 6 Roller Backup 21 13 53P8638 1 Tray Assembly Drive Roller 21 14 53P8408 1 Frame Assembly Righ...

Page 399: ...7 90 Service Manual IBM Infoprint 1130 1140 Assembly 22 Kiosk Horizontal Paper Adapter...

Page 400: ...2 9 53P8756 1 Tray Assembly Backup Roller 22 10 53P8472 3 Parts Pulley 22 11 53P8402 6 Spring Backup Roller 22 12 53P8393 6 Roller Backup 22 13 53P8642 1 Tray Assembly Drive Roller 22 14 53P8620 1 Fra...

Page 401: ...7 92 Service Manual IBM Infoprint 1130 1140 Assembly 23 High Capacity Output Stacker...

Page 402: ...P8593 2 Guide Output Tray 23 7 53P8582 2 Spring Output Tray 23 8 53P8564 1 Cover Right 23 9 53P8565 1 Cover Front 23 10 53P8525 1 Tray Asm Output 23 11 53P8584 1 Frame Left 23 12 53P8493 1 Label Optio...

Page 403: ...7 94 Service Manual IBM Infoprint 1130 1140 Assembly 23 High Capacity Output Stacker cont d...

Page 404: ...er 23 20 53P8617 31 Screws 23 21 53P8512 1 Arm Diverter 23 22 53P8513 1 Clutch Asm Output Stacker 23 23 53P8587 2 Bracket Attach 23 24 53P8321 2 Spring Swing Arm 23 25 53P8412 2 Drive Asm Output Stack...

Page 405: ...7 96 Service Manual IBM Infoprint 1130 1140 Assembly 23 High Capacity Output Stacker cont d...

Page 406: ...23 32 53P8296 1 Belt 160G Upper Stacker Asm 23 33 53P8297 1 Arm Asm Belt Idler 23 34 53P8299 2 Spring Belt Tensioner 23 35 53P8594 1 Stacker Asm Paper Path Lower 23 35 53P8594 1 Stacker Asm Paper Path...

Page 407: ...7 98 Service Manual IBM Infoprint 1130 1140 Assembly 24 5 Bin Mailbox...

Page 408: ...t Asm Bail Attach w Brush 24 14 53P8561 1 Kit 5 Bin Mailbox Asm 24 15 53P8493 1 Label Options 24 16 1 Bail order 53P8561 5 Bin Mailbox Asm Kit 24 17 53P8532 5 Support Paper Tray 24 18 53P8511 5 Stop A...

Page 409: ...7 100 Service Manual IBM Infoprint 1130 1140 Assembly 24 5 Bin Mailbox continued...

Page 410: ...Actuator 24 36 53P8592 4 C clip 24 37 53P8539 1 Bracket Attach 24 38 53P8551 4 Solenoid Diverter 24 39 53P8556 5 Deflector Paper Exit w Brush 24 40 53P8541 4 Deflector Paper 24 41 53P8590 4 Deflector...

Page 411: ...7 102 Service Manual IBM Infoprint 1130 1140 Assembly 25 StapleSmart Finisher...

Page 412: ...pler Access Door Assembly 25 9 2 Screws Switch Stapled Access Mounting 53P8683 Parts Packet 25 10 53P8692 1 Cover Accumulator Assembly 25 11 53P8693 1 Tray Output Assembly 25 11 53P8713 1 Tray Output...

Page 413: ...7 104 Service Manual IBM Infoprint 1130 1140 Assembly 25 StapleSmart Finisher continued...

Page 414: ...25 21 53P8607 1 Belt Main Drive 25 22 53P8715 1 Card Assembly Right Stapler Bin Level 25 23 53P8297 1 Arm Assembly Belt Idler 25 24 53P8716 1 Spring Swing Arm 25 25 53P8719 1 Bumper Output Tray 25 26...

Page 415: ...7 106 Service Manual IBM Infoprint 1130 1140 Assembly 25 StapleSmart Finisher continued...

Page 416: ...ve 25 39 53P8300 1 Shaft Assembly Lower 25 40 53P8709 1 Belt FHT 86T 25 41 53P8691 1 Shaft Assembly Lower Exit 25 42 53P8702 1 Guide Inner Bias 25 43 53P8700 1 Frame Assembly Left 25 44 53P8720 1 Card...

Page 417: ...7 108 Service Manual IBM Infoprint 1130 1140 Assembly 25 StapleSmart Finisher continued...

Page 418: ...eSmart Wheels NS 53P8698 1 Sensor Stapler Pass Thru NS 53P8703 1 Cable Assembly Right Stapler Bin Level NS 53P8707 2 Ground Cable Stapler Tray Bar NS 53P8697 1 Cable Stapler NS 53P8705 1 Cable Ground...

Page 419: ...6P2030 1 Card Assembly for IPDS and SCS TNe 26 53P8333 1 Hard Disk with Control Board 5 0 GB 26 56P0159 1 Adapter Card SES for SCS 26 53P8859 1 Cable Twinax 26 53P8860 1 Cable Coax 26 53P9085 1 Adapte...

Page 420: ...Token Ring 4 16 INA 26 53P8776 1 Adapter Omnibus INA Card 26 53P8821 1 Paper Presentator Front 26 53P8849 1 Tray Assembly UAT 400 Sheet 26 53P8507 1 Optra Forms 2MB Flash DIMM 26 53P8508 1 Optra Form...

Page 421: ...able Ties 10 each 27 53P8380 1 Parts Packet Screws High Capacity Feeder 27 53P8381 1 Parts Packet Nuts High Capacity Feeder 27 53P8382 1 Parts Packet Washers High Capacity Feeder 27 53P8219 1 Parts Ki...

Page 422: ...rews Kiosk 27 53P8774 1 Grease Packet Nyogel 744 27 NA 1 Grease Packet IBM 23 27 NA 1 Packaging 500 250 printer 27 NA 1 Packaging 500 500 printer 27 NA 1 Packaging 500 500 plus 500 Optional Tray 27 53...

Page 423: ...7 114 Service Manual IBM Infoprint 1130 1140...

Page 424: ...8 Duplex Sensor Test 3 9 Error Log 3 13 Clearing the Error Log 3 13 Viewing the Error Log 3 13 Hardware Tests 3 14 Button Test 3 14 LCD Test 3 14 Parallel Wrap Test 3 16 ROM Memory Test 3 15 SDRAM Me...

Page 425: ...log Charging 7 32 Covers 7 2 Developer Drive 7 24 Duplex 7 60 Electronics 7 34 Envelope Feeder 7 70 Frame 7 6 High Capacity Feeder 7 74 High Capacity Output Stacker 7 92 Hot Roll Fuser 7 26 Integrated...

Page 426: ...ck Roll 4 54 Printhead 4069 520 52n 4 55 Printhead 4069 722 72n 4 56 Redrive Assembly 4 57 Smart Cartridge Contacts 4 58 System Board 4 17 Toner Sensor 4 59 Transfer Roll Assembly 4 60 Upper Front Cov...

Page 427: ...7 53 7 57 53P8204 7 7 53P8205 7 9 53P8206 7 67 7 95 53P8207 7 9 7 45 53P8208 7 9 53P8209 7 7 7 53 7 57 7 65 53P8210 7 13 53P8211 7 9 7 51 7 59 53P8212 7 13 7 53 7 57 7 87 53P8213 7 15 53P8214 7 15 53...

Page 428: ...4 7 51 7 57 53P8295 7 69 7 97 53P8296 7 69 7 97 53P8297 7 69 7 97 7 105 53P8298 7 69 7 97 7 107 53P8299 7 69 7 97 53P8300 7 69 7 97 7 107 53P8301 7 67 7 95 53P8302 7 69 53P8303 7 67 53P8304 7 71 53P83...

Page 429: ...7 81 53P8388 7 81 53P8390 7 77 53P8391 7 75 53P8392 7 87 53P8394 7 81 53P8395 7 75 53P8396 7 79 53P8397 7 81 53P8398 7 75 53P8399 7 87 53P8400 7 79 53P8401 7 87 53P8405 7 7 53P8407 7 55 53P8409 7 29...

Page 430: ...63 53P8496 7 65 53P8497 7 61 53P8498 7 61 53P8499 7 61 53P8500 7 65 53P8501 7 63 53P8502 7 65 53P8503 7 65 53P8504 7 61 53P8506 7 63 53P8507 7 111 53P8508 7 111 53P8509 7 111 53P8510 7 111 53P8511 7 9...

Page 431: ...7 97 53P8596 7 83 53P8597 7 83 53P8598 7 83 53P8599 7 83 53P8600 7 83 53P8602 7 79 53P8603 7 79 53P8604 7 75 53P8606 7 67 53P8607 7 89 7 91 7 105 53P8609 7 7 53P8610 7 19 7 67 53P8611 7 7 53P8614 7 21...

Page 432: ...12 7 103 53P8713 7 103 53P8714 7 105 53P8715 7 105 53P8716 7 105 53P8717 7 109 53P8718 7 107 53P8719 7 105 53P8720 7 107 53P8721 7 107 53P8722 7 107 53P8725 7 105 53P8726 7 105 53P8727 7 109 53P7939 7...

Page 433: ...7 83 53P8813 7 83 53P8814 7 83 53P8815 7 75 53P8643 7 89 7 91 53P8821 7 111 53P8822 7 111 53P8823 7 55 53P8824 7 65 53P8825 7 7 53P8826 7 53 53P8828 7 17 53P8845 7 37 53P8846 7 37 53P8847 7 109 53P884...

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