IAE AG-fit Installation, Operation & Maintenance Manual Download Page 1

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fit

Modular Cattle Housing Solution

Installation, Operation & Maintenance Manual

1001270

Volume 3.1

Issue Date: March 2021

Summary of Contents for AG-fit

Page 1: ...AG fit Modular Cattle Housing Solution Installation Operation Maintenance Manual 1001270 Volume 3 1 Issue Date March 2021...

Page 2: ...nal Items 14 4 5 Assembly Of Inserts 15 4 6 Assembly Of Gate Squeeze Creep Inserts 15 16 4 7 Assembly Of Back to Back Primary 17 5 Universal Drinkers 5 1 Assembly Of Drinker Inserts 18 5 2 Bolting Opt...

Page 3: ...operation or set up of the equipment If you require any further assistance contact your IAE Dealer Some items will be very heavy Exercise due caution when handling Some stages of installation will req...

Page 4: ...e below Post type i e hang or slam see table below Height out of ground Gate Barrier Length 0 55M 6M IMPORTANT Before inserting posts into ground be sure to consider both the depth of bedding undernea...

Page 5: ...ng Post positioning is also extremely important ensure you consider this before carrying out any installation of AG fit equipment 2 2 1 Gate Barrier Clearances And Set Up 4 IMPORTANT It is important t...

Page 6: ...SJ at the gable ends Note post faces along the scrape line are aligned regardless of post size to give a consistent scrape edge 5 2 2 4 Gate Set Up Slamming To Wall It is common to feature some type o...

Page 7: ...1525mm as standard with NO optional rise post length must be 2135mm with equipment flush with the top of the post See Fig 7 6 2 3 Post Install POST DEPTH INTO GROUND To ensure posts have adequate sup...

Page 8: ...and the VisorDrink troughs You will find bracketry available to hang multiple panels or gates onto a single posts as well as a variety of slam brackets to enable maximum flexibility on site A separat...

Page 9: ...rmed board plate on bedded side Brackets are supplied with M12 fittings for bolting to 100x100 or 120x120 posts TIP Allow 25mm clearance from floor level to underside of bracket Timber Channel Bracket...

Page 10: ...Hanging Guide 9 Fig 15 TOOLS REQUIRED 36mm Open end spanner or adjustable spanner Hammer 5mm Allen key 4 1 1 Fit brackets to post before hanging gates or barriers see Fig 15 detailing typical set up f...

Page 11: ...n the top two hinge plates and then tighten brackets to the post See Fig 18 The hinge pin is drilled to accept a locking pin if required not supplied Chain link slotted into lug and bent over with ham...

Page 12: ...the Primary rails see Fig 20 followed by the intermediate rails Now determine the combined gate length to suit your opening remembering to leave enough slam clearance for the spring bolts and receive...

Page 13: ...See Fig 22 4 3 1 A separate fittings kit contains components for the spring bolt assembly Begin to build by inserting the washer compression spring and end cap in the order shown below into the top a...

Page 14: ...assembly for the top and bottom spring bolts See Fig 26 4 3 4 Offer the slam stile up to the post slam brackets check the bolt positions are inline with the receiver slots adjust the clamp brackets t...

Page 15: ...lace the sliding gate frame over the slam ends of the gate pair the offset bolt plates should sit in the top open space of one gate leaf and the central brace plate between the slam stiles of each gat...

Page 16: ...ires minimum 305mm insertion into Primary Fig 31 4 6 Assembly Of Gate Squeeze Creep Inserts AG fit passage gate squeeze gap and calf creep inserts combined with the Primary element are all designed to...

Page 17: ...e nearest bolt position to lock into place Bolt positions at 95mm increments Restrictor Bar Calf Creep Insert User Guide 16 Fig 33 1001270 Volume 3 1 Issue Date March 2021 Calf Creep Spring Bolt Assem...

Page 18: ...ack to Back Primary not all can be covered here but the method for assembly is always the same Assembly Method Hang section 1 to begin set up referencing 4 1 Primary element hanging guide on pages 9 1...

Page 19: ...trough to post see Fig 36 37 and 38 below for details of drinker insert options The trough mounting height for cattle is typically 700mm 1000mm to lip of trough However the type of animal and intended...

Page 20: ...racket supplied with fittings refer to Fig 40 detailing X4 fixing holes which attach to corresponding fitting holes in the universal bracket and then use U bolt bracket to clamp to post See Fig 41 For...

Page 21: ...up inside See Fig 43 Fig 43 1001270 Volume 3 1 Issue Date March 2021 5 3 3 Fasten lid back down using M6 setscrews and washers as supplied See Fig 45 Fig 45 Fig 44 5 3 2 Fit poly float to ball valve s...

Page 22: ...rch 2021 5 3 4 Blue plastic pipe and compression fitting not supplied sent upwards out of ground to join with 1 2 inch threaded elbow plumbing fitting not supplied See Fig 46 and 47 Fig 46 Fig 47 UNIV...

Page 23: ...t posts utilising standard post brackets see 3 2 Bracket Assembly on page 7 See Fig 48 below for standard telescopic brackets typical set up or Fig 50 on page 23 for extended telescopic brackets typic...

Page 24: ...on utilising all 3 vertical infillers users may only need to use 1 or 2 depending on the amount of extension required Note Extension brackets are pre drilled at 190mm increments 1955mm 1345mm 735mm Ex...

Page 25: ...ply Install 1001270 Volume 3 1 Issue Date March 2021 TOOLS REQUIRED 10mm Ring spanner Fig 51 6 2 3 Fit Flowmasta float to RXP valve supplied and offer up to 26 diameter hole in the side of the trough...

Page 26: ...lume 3 1 Issue Date March 2021 6 2 5 To assemble the Valterre tank type valve Start by removing the nuts and bolts off the valve body The bolts supplied with the valve are too short as a result need d...

Page 27: ...s finger tight as detailed in Fig 58 Fig 58 quick empty shroud removed for clarity Fig 57 Fig 59 quick empty shroud removed for clarity 6 2 8 Insert the remaining X2 M6 bolts and nuts fastening them i...

Page 28: ...e Date March 2021 6 2 9 Blue plastic pipe and compression fitting not supplied sent upwards out of ground to join with 1 2 inch threaded elbow plumbing fitting not supplied See Fig 60 and 61 WATER SUP...

Page 29: ...ack supplied Ensure correct hand shroud is used to prevent a clash with existing post or panel Trough end is nutserted where the pipe shroud fits See Fig 62 Fig 62 28 6 2 11 Release the visor to compl...

Page 30: ...fit post hang brackets and hang telescopic brackets to suit the YokeMaster Panels for assembly method reference 3 2 Bracket Assembly on page 7 and Fig 64 65 for YokeMaster set up guide TIP FOR HANG BR...

Page 31: ...bolted direct to 100x100 2060mm long support post pre drilled to take brackets For assembly method reference Fig 66 67 Note Posts will need drilling to take spring bolts on AG fit gate TIP FOR INCLINE...

Page 32: ...irect to 80x80 90x90 or 100x100 support posts posts are pre drilled to take standard brackets and post size will be dependant on barrier length required See Fig 71 For installation where a raised feed...

Page 33: ...ach usage Tighten replace any fittings as necessary Pressure wash or steam wash all equipment after each usage Lubricate all moving parts at regular intervals Check all nuts bolts set screws pay parti...

Page 34: ...ong X 1295 High 5R Female Main Panel F002 2001 04 3720 Long X 1295 High 5R Female Main Panel F002 2001 05 4720 Long X 1295 High 5R Female Main Panel 2 1 B115 4260 60 60X60X1 5 3 Wall Blue Plastic Inse...

Page 35: ...gh 5R Male Spring Bolt End F002 2004 03 1585 Long X 1280 High 5R Male Spring Bolt End 2 1 B115 3250 50 50X50X2 3 Wall Blue Plastic Insert Logo 2 2 B112 8200 02 43MM HDPE Spring Bolt End Cap 2 3 B112 8...

Page 36: ...03 01 920 Long X 1280 High 5R Male Barrier End Panel 1 F002 2003 02 1220 Long X 1280 High 5R Male Barrier End Panel F002 2003 03 1585 Long X 1280 High 5R Male Barrier End Panel 2 1 B115 3250 50 50X50X...

Page 37: ...21 36 1001270 Volume 3 1 Issue Date March 2021 AG 5 Passage Gate Insert F002 2006 01 BOM ID PRODUCT_NO IAE_DESCRIPTION 1 F002 2006 01 2140 Long 5R Man Passage With Gate Panel...

Page 38: ...21 37 1001270 Volume 3 1 Issue Date March 2021 AG 5 Squeeze Gap Insert F002 2007 02 BOM ID PRODUCT_NO IAE_DESCRIPTION 1 F002 2007 02 5R Squeeze Gap Panel No Restrictor...

Page 39: ...21 38 1001270 Volume 3 1 Issue Date March 2021 AG 5 Calf Creep Insert F002 2005 01 BOM ID PRODUCT_NO IAE_DESCRIPTION 1 F002 2005 01 2440 Long X 1525 High 5R Calf Passage End Panel...

Page 40: ...RODUCT_NO PART_NO IAE_DESCRIPTION 1 F002 2002 01 1660 Long X 1280 High 5R Female Double Panel 2 1 B112 8200 03 60MM HDPE Tube Locking Sleeve 2 2 F002 2010 01 C080 0217 26 HR SHT 8 72 5X30 Profiled And...

Page 41: ...nder F002 2008 04 BOM ID PRODUCT_NO PART_NO IAE_DESCRIPTION 1 F002 2008 04 1735 Long X 480 High 2R Trough Extender 2 1 B115 3250 50 50X50X2 3 Wall Blue Plastic Insert Logo 2 2 B104 1224 22 M24 X 180mm...

Page 42: ...nder F002 2008 05 BOM ID PRODUCT_NO PART_NO IAE_DESCRIPTION 1 F002 2008 05 1735 Long X 360 High 2R Bowl Extender 2 1 B115 3250 50 50X50X2 3 Wall Blue Plastic Insert Logo 2 2 B104 1224 22 M24 X 180mm E...

Page 43: ...ctor F002 2008 06 BOM ID PRODUCT_NO PART_NO IAE_DESCRIPTION 1 F002 2008 06 1195 Long X 965 High 3R Trough Restrictor 2 1 C080 0217 26 HR SHT 8 72 5X30 Profiled And Tapped 2 2 B028 3100 20 M10X20 Socke...

Page 44: ...ictor F002 2008 07 BOM ID PRODUCT_NO PART_NO IAE_DESCRIPTION 1 F002 2008 07 1350 Long X 660 High Bowl Restrictor 2 1 C080 0217 26 HR SHT 8 72 5X30 Profiled And Tapped 2 2 B028 3100 20 M10X20 Socket Se...

Page 45: ...ckets 1 2 C012 0038 24 GLV SHT 1 2 446 X 177 Punched Folded 1 3 B001 3060 16 M6 X 16 Setscrew BZP 1 4 B041 3007 06 M6 Washer Type G BZP 1 5 B040 3006 06 M6 FTT C Steel Insert Nut 1 6 B101 0030 00 4 1...

Page 46: ...rackets 1 2 C012 0038 24 GLV SHT 1 2 446 X 177 Punched Folded 1 3 B001 3060 16 M6 X 16 Setscrew BZP 1 4 B041 3007 06 M6 Washer Type G BZP 1 5 B040 3006 06 M6 FTT C Steel Insert Nut 1 6 B101 0030 00 4...

Page 47: ...ID PRODUCT_NO IAE_DESCRIPTION 1 1001031 Single Sided Uni Drinker Bracket Universal Bracket Double 1001032 BOM ID SIZE PRODUCT_NO IAE_DESCRIPTION 100X100 1001033 M12 X 140mm Square U Bolt Nuts BZP 120X...

Page 48: ...Date March 2021 VisorDrink 735mm 1001025 Note VisorDrink trough is supplied with the visor installed and bolted shut with loose components enclosed securely inside for details of loose components and...

Page 49: ...in BZP 1 5 1001090 M6 X 10 Setscrew 8 8 BZP 1 6 B003 3060 70 M6 X 70 BZP Bolt 1 7 1001025 B117 0003 79 3 8 BSP Brass Plug Backnut Washer 1 8 B101 0020 04 O Ring 75 57mm ID X 5 33mm CS Nitrile 1 9 1001...

Page 50: ...Date March 2021 VisorDrink 1345mm 1001026 Note VisorDrink trough is supplied with the visor installed and bolted shut with loose components enclosed securely inside for details of loose components and...

Page 51: ...Pin BZP 1 5 1001090 M6 X 10 Setscrew 8 8 BZP 1 6 B003 3060 70 M6 X 70 BZP Bolt 1 7 1001026 B117 0003 79 3 8 BSP Brass Plug Backnut Washer 1 8 B101 0020 04 O Ring 75 57mm ID X 5 33mm CS Nitrile 1 9 100...

Page 52: ...Date March 2021 VisorDrink 1955mm 1001027 Note VisorDrink trough is supplied with the visor installed and bolted shut with loose components enclosed securely inside for details of loose components and...

Page 53: ...Pin BZP 1 5 1001090 M6 X 10 Setscrew 8 8 BZP 1 6 B003 3060 70 M6 X 70 BZP Bolt 1 7 1001027 B117 0003 79 3 8 BSP Brass Plug Backnut Washer 1 8 B101 0020 04 O Ring 75 57mm ID X 5 33mm CS Nitrile 1 9 100...

Page 54: ...OM ID PRODUCT_NO PART_NO IAE_DESCRIPTION 1 1 1001072 Standard Top Bracket VisorDrink Trough 1 2 1001075 Standard Bottom Bracket VisorDrink Trough 1 3 1001028 F030 2011 14 Clamp Bracket Top Plate Galv...

Page 55: ...Bracket VisorDrink Trough 1 3 1001079 Ext Bottom Bracket VisorDrink Trough 1 4 1001075 Standard Bottom Bracket VisorDrink Trough 1 5 1001072 Standard Top Bracket VisorDrink Trough 1 6 F030 2011 15 Cla...

Page 56: ...21 55 1001270 Volume 3 1 Issue Date March 2021 24 Coupling Rod c w Washer 1001621 BOM ID PRODUCT_NO IAE_DESCRIPTION 1 1001621 24 Coupling Rod 1005 Long c w Washer...

Page 57: ...21 56 1001270 Volume 3 1 Issue Date March 2021 Adjustable Bracket Kit To Suit YokeMaster 1001038 BOM ID PRODUCT_NO IAE_DESCRIPTION 1 1001038 Adjustable Bracket Kit To Suit YokeMaster...

Page 58: ...e 1X Hang 1 120X120 F002 2010 27 Bracket Half 120 Square 1X Hang 150X150 F002 2010 39 Bracket Half 150 Square 1X Hang BOM ID SIZE PRODUCT_NO IAE_DESCRIPTION 100X100 F002 2010 16 Bracket Half 100 Squar...

Page 59: ...2010 41 Bracket Half 150 Square Plain 21 58 1001270 Volume 3 1 Issue Date March 2021 Plain Bracket F002 2010 17 29 41 BOM ID SIZE PRODUCT_NO IAE_DESCRIPTION 100X100 F002 2010 18 Bracket Half 100 Squar...

Page 60: ...ON 100X100 1000185 Bracket Half 100 Square 1X Hang 1X Receiver 1 120X120 1000187 Bracket Half 120 Square 1X Hang 1X Receiver 150X150 1000189 Bracket Half 150 Square 1X Hang 1X Receiver BOM ID SIZE PRO...

Page 61: ...set Hang Bracket 1000114 BOM ID SIZE PRODUCT_NO IAE_DESCRIPTION 1 100X100 1000114 Offset Bracket Half 100 Square 2X Hang BOM ID SIZE PRODUCT_NO IAE_DESCRIPTION 1 100X100 1000115 Offset Bracket Half 10...

Page 62: ...1 1 B112 8200 01 HDPE Moulded Bracket Cover 1 2 F002 2010 13 B040 3002 12 M12 Nyloc Nut Type T BZP 1 3 B001 3120 35 M12 X 35 Setscrew BZP Hang Pin Kit F002 2010 14 BOM ID PRODUCT_NO PART_NO IAE_DESCR...

Page 63: ...BOM ID PRODUCT_NO PART_NO IAE_DESCRIPTION 1 1 1001089 HR SHT 4 308X200 Profiled BTF 1 2 1001088 HR SHT 4 280X200 Profiled 1 3 B003 3121 40 M12 X 140 Bolt BZP 1 4 B003 3121 20 M12 X 120 Bolt BZP 1 5 B...

Page 64: ...0 Volume 3 1 Issue Date March 2021 100 X 100 Posts F030 2012 13 F002 2009 01 BOM ID PRODUCT_NO IAE_DESCRIPTION 1 F030 2012 13 1830 Long 100X100 Feed Fence Support Post 2 F002 2009 01 2135 Long 100X100...

Page 65: ...21 64 1001270 Volume 3 1 Issue Date March 2021 120 X 120 Posts F002 2009 03 1000197 BOM ID PRODUCT_NO IAE_DESCRIPTION 1 F002 2009 03 2135 Long 120X120 Plain Post 2 1000197 2440 Long 120X120 Plain Post...

Page 66: ...21 65 1001270 Volume 3 1 Issue Date March 2021 150 X 150 Posts F002 2009 05 1000193 BOM ID PRODUCT_NO IAE_DESCRIPTION 1 F002 2009 05 2135 Long 150X150 Plain Post 2 1000193 2440 Long 150X150 Plain Post...

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