HYVA HC1151 User Manual Download

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USER

MANUAL

HC1151
U

B.5

7845436-01 11/18
subject to change without notice

B.3.4 MAIN

COMPONENTS

A list of the main crane components is given below in accordance with EN 12999:

MAIN COMPONENTS

Column

1st boom cylinder

1st boom

2nd boom cylinder

2nd boom

Extension cylinders

Hydraulic extensions

Stabilizer cylinder (leg)

Stabilizer extension

Slewing system

Controls on column

Integral base

Hook

Radio remote control

Oil cooler

Summary of Contents for HC1151

Page 1: ...U US SE ER R M MA AN NU UA AL L H HC C1 11 15 51 1 ORIGINAL INSTRUCTIONS 7845436 01 11 18 subject to change without notice...

Page 2: ......

Page 3: ...FOR DRILL A 26 B USER MANUAL B 1 B 1 PREMISE B 1 B 2 IDENTIFICATION B 2 B 3 DESCRIPTION AND DOCUMENTATION B 3 B 3 1 ENCLOSED DOCUMENTATION B 3 B 3 2 MARK B 3 B 3 3 SERVICE CONDITIONS B 4 B 3 4 MAIN C...

Page 4: ...4 BASE DIMENSIONS AND MOUNTING BOLTS D 5 D 5 LIFTING HEIGHT CLOSE TO THE COLUMN D 6 D 6 LOAD CHARTS FOR USE WITH HOOK D 7 D 7 LOAD CHARTS FOR TC2L WINCH IN SINGLE LINE D 12 D 8 LOAD CHARTS FOR TC2L W...

Page 5: ...ty goggles during maintenance tasks ear protection if the noise level in the operating position exceeds 80 dB A a dust mask in the presence of dusts a suitable mask in the presence of toxic fumes or p...

Page 6: ...ical alignment lifting moment is near zero the load limiting device could operate without the expected accuracy due to oscillations accelerations of the booms inclination of the vehicle wind joint cle...

Page 7: ...isk assessment strictly adhere to the load charts and always fully extend the stabilizers Clear any snow or ice from the crane arms to prevent excessive stress caused by the extra weight and to ensure...

Page 8: ...er cylinders limb crushing in openings WARNINGS Cordon off the working area using barriers and warning signs before starting any operations with the crane Use special signals to warn others when crane...

Page 9: ...d in EN 349 and make sure all others do the same A 2 3 CUTTING HAZARD Residual hazard associated with movement of booms and any connecting rods A residual cutting hazard exists for the upper limbs bet...

Page 10: ...ng your head on the boom during working operations Take great care not to bump against the suspended load The load must always be moved under safe conditions away from potential hazards and obstacles...

Page 11: ...in the maintenance manual Couplings may be damaged if they are too tight The crane is designed in such a way to prevent rubbing of hoses against moving parts However the installation configuration ma...

Page 12: ...safety devices Stabilise the crane on firm ground WARNINGS Check that the parking brake is ON and that the wheels are secured using chocks Check that the stabiliser extensions are fully open NO CE Mak...

Page 13: ...orce of the stabilisers When working on bridges the stabiliser must be located at least one metre from the edge Make sure the stabilisers are at a safe distance from ditches and steep slopes As a gene...

Page 14: ...ectly Inform the supervisor immediately of any loss of stability Routinely check correct functioning of the stabiliser cylinder Stop work immediately in the event of any faults and refer to an authori...

Page 15: ...distance must be calculated on the basis of maximum crane boom extension towards the lines and maximum movement of the lines D 7m The crane should only be used near live power lines if Safety distance...

Page 16: ...ARDS A 4 1 BURNS These hazards are caused by Contact with hot hoses hot tanks and damage to hoses resulting in spurts of hot oil Use in explosive environments WARNINGS Do NOT touch any part of the hyd...

Page 17: ...mask if the crane is used in environments with toxic fumes or substances HYDRAULIC OIL AND INDUSTRIAL GREASE These substances must be handled with care in a ventilated environment Wear protective glov...

Page 18: ...g range of machine A 8 3 HUMAN ERROR WARNINGS Personnel and assistants operating the crane must not be temporary staff They must be at least 18 years old and physically fit enough to perform all tasks...

Page 19: ...oss of stability impact falling loads sudden release of the lifting components and manual extensions accidents when moving the vehicle etc Imperfect closure of the crane when moving the vehicle can ca...

Page 20: ...nsion No crane components or accessories are protruding outside the profile of the vehicle see protruding position of hook 3 The LED warning light in cabin is green if present see B 6 4 1 2 3 In addit...

Page 21: ...ly check that the hydraulic system is functioning correctly and that there are no fluid leaks between hoses and couplings Visually check the integrity of the machine structure and hoses Check that the...

Page 22: ...thout notice Visually check the tightness of the securing screws of the slewing bearing of the column of the gear motors and of all nuts and bolts in general Check that pins and screws used in the ext...

Page 23: ...d or accidental movement of loads Unsuitable worn or unsafe lifting devices accessories Lifting of people Use during high winds Risk of damaging load support surfaces following movement WARNINGS The f...

Page 24: ...moved e g forklift truck leaving an excessive weight at the crane hook lifting a floating weight etc Movements very close to fixed walls trees etc and mobile cranes forklift trucks gantry cranes etc...

Page 25: ...the load on surfaces with unsuitable strength area or incline Handling of loads at heights is strongly unrecommended the load could bump against the booms and oscillations of load and booms could ind...

Page 26: ...ing equipment and tools with adequate capacity Lift the crane by lift truck crane or bridge crane During transport by land and sea fix the crane or its container to the mean of transport body containe...

Page 27: ...during opening and closing of jib Hazards during fitting removing the jib WARNINGS When the crane is operating do NOT approach or place upper limbs between the jib boom joints and connecting rods Do N...

Page 28: ...structural safety Crushing hazard for upper limbs between rope and drum or between rope and pulley Entanglement hazard in the rope Hazard involving contact with winch moving parts crushing between th...

Page 29: ...ing on worn pulley 2 plastic deformation due to crushing 3 excessive twisting 4 1 2 3 4 If the rope is permanently deformed by crushing excessive strain etc contact an authorised assistance centre for...

Page 30: ...ed by drill operation Impact and cutting hazard during drill operation Structural damage and tipping hazard if the drill penetrates the ground but is unable to expel material WARNINGS Keep away from t...

Page 31: ...clean Dirt increases wear of the cylinders and pins Leaks of oil and other fluids are the main cause of accidents Follow the instructions in this manual Always keep this manual in a safe place with th...

Page 32: ...rated with SIRLOCK ST H hydraulically operated stabilizer extensions with standard spread Serial number CLASSIFICATION Design according to EN 12999 EN 13001 supersede DIN 15018 Lifting components Hois...

Page 33: ...mer the following crane documents completed and signed as necessary EC Declaration of conformity only for EC countries Certificate of origin Certificate of warranty User manual Spare parts catalogue T...

Page 34: ...c oil temperature 10 C 80 C Max working heel 5 Bearing capacity of the ground supporting the stabilizer legs max stabilizer pressure on the ground Min distance D between crane and electric power lines...

Page 35: ...nts is given below in accordance with EN 12999 MAIN COMPONENTS 1 Column 2 1st boom cylinder 3 1st boom 4 2nd boom cylinder 5 2nd boom 6 Extension cylinders 7 Hydraulic extensions 8 Stabilizer cylinder...

Page 36: ...ere the lever is operated MS2 Crane s stabilizer leg on the side where the lever is operated MS1 Crane s stabilizer extension on the side where the lever is operated On opposite column side MS1 MS2 MS...

Page 37: ...ject to change without notice B 4 2 RADIO REMOTE CONTROL CONTROL LEVERS MG1 MG2 MG3 MG4 MJ1 option MJ2 option Column slewing 1 st boom articulation 2 nd boom articulation Hydraulic extensions Jib arti...

Page 38: ...E B 8 7845436 01 11 18 subject to change without notice STABILIZERS CONTROL LEVERS OPTION MS1 MS2 MS3 OPTION MS4 OPTION MS1 MS2 MS3 OPTION MS4 OPTION On column side On opposite column side MS3 MS2 MS3...

Page 39: ...PM RPM RPM increses the motor revolutions rpm RPM reduces the motor revolutions rpm 4 On reduces the crane speed step by step Off sets the speed to 100 5 Left activates the crane controls disables the...

Page 40: ...nd close it into transport position MA1 option Winch rope winding MJ2 option Jib extension MJ1 option Jib articulation MG4 Hydraulic extensions MG3 2 nd boom articulation MG2 1 st boom articulation MG...

Page 41: ...ead of the button until the release is engaged and the button returns to its normal position Before restoring the normal operating conditions of the crane always check that the situations which prompt...

Page 42: ...ed position To release the extension it is necessary to lift a little bit the stabilizer leg Failure to lock the stabilizer extensions correctly when transporting the machine may cause damage to prope...

Page 43: ...inder is fully extended and if you insist with its extension the load limiter could intervene even if the crane is not loaded In this case to unblock the crane push RESET and then close the 1st boom c...

Page 44: ...he vehicle see UM_H2XL In fact H2XL sets for every working area a pressure limit that ensures vehicle s stability depending on the current spreads of each stabilizer In addition H2XL can block the cra...

Page 45: ...LEVEL INDICATORS The oil tank is fitted with two visual level indicators in order to check the amount of oil in the tank CLOGGING INDICATOR The crane is equipped with a return line filter fitted with...

Page 46: ...ried out by an authorized Service Center according to the instructions of gearbox manufacturer B 6 3 LOAD INDICATOR SIGNAL LIGHT TOWER The signal tower is located on the oil cooler and provides visual...

Page 47: ...ed correctly and or the crane s boom is not in transport position DEVICE FOR DETECTING THE OVERHEIGHT BOOM EC AREA The device gives the following signals Green light no audible signal the crane boom i...

Page 48: ...filters are not clogged oil level in the tank is above the minimum level there is enough fuel in the tank of vehicle vehicle is blocked with parking brake and wheel chocks all unauthorised personnel...

Page 49: ...of the crane Activate the radio transmitter The crane is now ready for operation B 7 3 START UP OPERATION AT LOW TEMPERATURE When starting up the crane at low environmental temperature approximately...

Page 50: ...ne is allowed only when the stabilizers are deployed correctly Always use the controls on the side on which you are operating the crane Execute the following procedure 1 Retract fully the stabilizer e...

Page 51: ...he locking pin engages automatically Make sure that the locking pin is fully engaged if the pin is not perfectly in locking position shake lightly the disengaging lever and the stabilizer leg till the...

Page 52: ...thout notice B 7 5 OPENING PROCEDURE 1 Remove the locking pin from B Then if the crane is closed in crossed position fully retract the 2nd boom cylinder 2 Lift the 1st boom so that the 2nd boom can ro...

Page 53: ...not compromised lift the loads from their center of gravity and make sure that they cannot move slide and rotate avoid sudden movements operate the control levers gently and gradually Do not swing th...

Page 54: ...ING PROCEDURE The operator should close the crane from the column side to avoid collisions with moving parts of the crane 1 Close the hydraulic extensions of the crane 2 Move the 1st boom so that the...

Page 55: ...the articulation cylinder 5 Lower the 1st boom until the locking devices A B are in their seats and the extension cylinders lean on the anti vibration mounts C Then insert the locking pin and the cott...

Page 56: ...TENSIONS 1 Mechanical lock for stabilizer extensions 2 Locking pin 3 Disengaging lever The stabilizers can be closed exclusively after the booms are closed in transport position Always use the control...

Page 57: ...ch a way that the leg can rotate freely and you can operate the disengaging lever and the stabilizer control levers at the same time 3 Keep the disengaging lever pulled and at the same time turn upwar...

Page 58: ...ct to change without notice 5 Retract fully the stabilizer extension and then turn downwards a little bit the stabilizer leg till the stabilizer head rests on the mechanical lock Make sure that the st...

Page 59: ...MAIN COMPONENTS 1 Jib attachment 2 Jib connecting rods 3 Jib articulation cylinder 4 Jib boom 5 Jib hydraulic extensions 6 Jib extension cylinders 7 Jib hook JIB CONTROLS MJ1 MJ2 Jib boom articulatio...

Page 60: ...ing fully extended the extensions of basic crane rotate the jib boom 2 3 Extend hydraulic jib extensions until the hook reach the vertical line of the load to be lifted CLOSING PROCEDURE 1 Fully retra...

Page 61: ...cylinder When overpressure occurs in the 1st boom cylinder or in the jib articulation cylinder all controls are disabled as shown in the following tables To remove the block condition it is recommende...

Page 62: ...n order to avoid a dangerous inversion of the power circuit lines HOW TO REMOVE THE JIB 1 Let position the jib boom with all extensions retracted parallel to the loading floor 2 Open the extensions of...

Page 63: ...OMPONENTS 1 Cross beam 2 Stabilizer extension 3 Stabilizer cylinder leg 4 Footplate 5 Block valve 6 Extension cylinder 7 Connecting tubes Use with additional stabilizers is forbidden in the following...

Page 64: ...en the limiter is triggered only crane rotation and rope descent are permitted 1 Rope ascent limit switch this device blocks rope winding and prevents damage to the rope The device operates using a mi...

Page 65: ...nsion in the rope slowly during winding in order to avoid damages to attachment parts When the winch is operated under load at least 4 rope windings have to remain on the drum In order to guarantee a...

Page 66: ...rane is not powered power take off is disengaged for cranes with stabilizers the stabilizers legs are fully retracted and all stabilizer extensions are blocked with the stabilizer lock devices crane i...

Page 67: ...owing before performing any maintenance operation The vehicle must be switched OFF and the brake applied The power supply to the crane must be switched OFF C 2 1 GREASING Grease the machine at regular...

Page 68: ...ED GREASING If the grease level in the reservoir is under the minimum inject new grease into the nipple until the reservoir is filled Then remove any excess grease Recommended greases NLGI 1 DIN 51818...

Page 69: ...sing 200 working hours 180 days Greasing under pressure of nipples Frequency of greasing 50 working hours 40 days Filling the reservoir for centralized automated greasing Check the reservoir every 50...

Page 70: ...ly closed Recommended hydraulic oils Environmental Temperature Viscosity grade ISO 3448 Viscosity index ISO 2909 Cleanliness level ISO 4406 Recommended oils 20 C 0 C VG 22 98 18 16 13 BIOHYDRAULIC TMP...

Page 71: ...out during planned maintenance The following legend explains the meaning of the symbols used in the annex Legend Visual check Tightening check Change Oil change Lubrication Setting Operating test Tool...

Page 72: ...a flat and stable position on the ground 7 Remove pump PTO and cardan shaft and replace the original covers on the gearbox take off of vehicle 8 Protect all disassembled crane parts from atmospheric a...

Page 73: ...USER MANUAL HC1151 TECHNICAL SHEET D 1 7845436 01 11 18 subject to change without notice D TECHNICAL SHEET...

Page 74: ...load height above the base for the last extension hydraulic m 13 6 17 8 22 3 26 5 35 2 Weight of crane with stabilizers kg 8640 9300 9750 10200 10645 Weight of stabilizers kg 1300 Weight of TC2L winc...

Page 75: ...near derating Start angle pull Final angle pull TC2L DOUBLE LINE Versions E4 E6 E8 E10 E8J6 Max line pull kg 2000 2000 2000 2000 N A Linear derating Start angle pull Final angle pull 50 100 90 50 TC3...

Page 76: ...change without notice D 3 OVERALL DIMENSIONS E2 E4 E6 E10 870 740 2300 1900 244 495 8800 650 820 380 B A 2340 180 1280 2545 160 E4 E6 E8 E10 A mm 2540 2540 2550 2550 B mm 2560 2670 2670 2790 E8J6 650...

Page 77: ...36 01 11 18 subject to change without notice D 4 BASE DIMENSIONS AND MOUNTING BOLTS A 975 465 664 686 710 Ref Description Q ty Material Grade Size Tightening torque A Kit with 4 crane mounting bolts 4...

Page 78: ...USER MANUAL HC1151 TECHNICAL SHEET D 6 7845436 01 11 18 subject to change without notice D 5 LIFTING HEIGHT CLOSE TO THE COLUMN 1000 9 980 H E4 E6 E8 E10 H mm 2903 2720 2542 2366...

Page 79: ...NICAL SHEET D 7 7845436 01 11 18 subject to change without notice D 6 LOAD CHARTS FOR USE WITH HOOK HC1151 E4 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 10 100 22050 kg S2 16250 12500 10000 8430 4 20 m 5 7...

Page 80: ...8 7845436 01 11 18 subject to change without notice LOAD CHARTS FOR USE WITH HOOK HC1151 E6 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 19 5 100 14 16 18 20 20900 kg S2 15200 11700 9400 7800 4 36 m 5 90 7 5...

Page 81: ...ubject to change without notice LOAD CHARTS FOR USE WITH HOOK HC1151 E8 0 2 4 6 8 10 12 14 16 2 4 6 8 10 12 100 14 16 18 20 18 20 0 22 24 23 9 19400 kg S2 14100 10800 8500 7000 4 52 m 6 10 7 72 9 47 1...

Page 82: ...without notice LOAD CHARTS FOR USE WITH HOOK HC1151 E10 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 100 28 1 18 20 24 22 26 28 30 14 16 18 20 22 24 18900 kg S2 13550 10250 8100 6600 4 60 m 6 20 7 80 9 55 11...

Page 83: ...20 22 24 S2 4800 kg 7 50 m 2950 9 00 2000 10 60 1500 12 30 1180 14 10 950 16 00 820 17 80 1840 kg 22 50 m 1670 23 90 1530 25 50 1340 27 20 1050 29 00 850 30 90 720 32 80 26 28 30 32 34 32 34 36 38 322...

Page 84: ...436 01 11 18 subject to change without notice D 7 LOAD CHARTS FOR TC2L WINCH IN SINGLE LINE HC1151 E4 TC2L SINGLE LINE 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 100 kg S2 2000 m 10 91 15 3 4 6m kg 2000 Mi...

Page 85: ...45436 01 11 18 subject to change without notice LOAD CHART FOR USE WITH WINCH HC1151 E6 TC2L SINGLE LINE 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 19 5 14 16 18 20 kg S2 m 2000 15 10 4 6m 100 kg 2000 Mini...

Page 86: ...11 18 subject to change without notice LOAD CHART FOR USE WITH WINCH HC1151 E8 TC2L SINGLE LINE 0 2 4 6 8 10 12 14 16 2 4 6 8 10 12 100 14 16 18 20 18 20 0 22 24 23 9 kg S2 m 2000 19 52 4 6m 26 kg 20...

Page 87: ...subject to change without notice LOAD CHART FOR USE WITH WINCH HC1151 E10 TC2L SINGLE LINE 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 100 28 1 18 20 24 22 26 28 30 14 16 18 20 22 24 2000 23 80 4 6m kg S2...

Page 88: ...436 01 11 18 subject to change without notice D 8 LOAD CHARTS FOR TC2L WINCH IN DOUBLE LINE HC1151 E4 TC2L DOUBLE LINE 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 100 kg S2 4000 m 10 91 15 3 4 6m kg 4000 Mi...

Page 89: ...45436 01 11 18 subject to change without notice LOAD CHART FOR USE WITH WINCH HC1151 E6 TC2L DOUBLE LINE 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 19 5 14 16 18 20 kg S2 m 4000 15 10 4 6m 100 kg 4000 Mini...

Page 90: ...8 subject to change without notice LOAD CHART FOR USE WITH WINCH HC1151 E8 TC2L DOUBLE LINE 0 2 4 6 8 10 12 14 16 2 4 6 8 10 12 100 14 16 18 20 18 20 0 22 24 23 9 kg S2 m 4000 17 60 3600 19 52 4 6m 26...

Page 91: ...LOAD CHART FOR USE WITH WINCH HC1151 E10 TC2L DOUBLE LINE 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 100 28 1 18 20 24 22 26 28 30 14 16 18 20 22 24 kg S2 m 4000 16 00 3500 17 25 2970 19 60 2600 21 70 232...

Page 92: ...5436 01 11 18 subject to change without notice D 9 LOAD CHARTS FOR TC3 WINCH IN SINGLE LINE HC1151 E4 TC3 SINGLE LINE 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 3000 10 91 15 3 4 6m 100 kg S2 m kg 3000 Min...

Page 93: ...45436 01 11 18 subject to change without notice LOAD CHART FOR USE WITH WINCH HC1151 E6 TC3 SINGLE LINE 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 19 5 14 16 18 20 4 6m 100 kg S2 m 3000 15 10 kg 3000 Minim...

Page 94: ...1 11 18 subject to change without notice LOAD CHART FOR USE WITH WINCH HC1151 E8 TC3 SINGLE LINE 0 2 4 6 8 10 12 14 16 2 4 6 8 10 12 14 16 18 20 18 20 0 22 24 23 9 4 6m 26 100 kg S2 m 3000 19 52 kg 30...

Page 95: ...notice LOAD CHART FOR USE WITH WINCH HC1151 E10 TC3 SINGLE LINE 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 100 28 1 18 20 24 22 26 28 30 14 16 18 20 22 24 kg S2 m 3000 19 40 2970 19 60 2600 21 70 2320 23 8...

Page 96: ...436 01 11 18 subject to change without notice D 10 LOAD CHARTS FOR TC3 WINCH IN DOUBLE LINE HC1151 E4 TC3 DOUBLE LINE 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 15 3 4 6m 100 kg S2 6000 m 10 91 kg 6000 Min...

Page 97: ...01 11 18 subject to change without notice LOAD CHART FOR USE WITH WINCH HC1151 E6 TC3 DOUBLE LINE 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 19 5 14 16 18 20 kg S2 m 6000 14 00 5560 15 10 4 6m 100 kg 6000...

Page 98: ...nge without notice LOAD CHART FOR USE WITH WINCH HC1151 E8 TC3 DOUBLE LINE 0 2 4 6 8 10 12 14 16 2 4 6 8 10 12 14 16 18 20 18 20 0 22 24 23 9 kg S2 6000 m 12 40 5550 13 28 4740 15 20 4140 17 15 3600 1...

Page 99: ...e column 1st boom cylinder G weight of booms XG distance between G and column axis P rated capacity XP distance between P and column axis TL test load to be hooked to the last hydraulic extension out...

Page 100: ...436 01 11 18 subject to change without notice D 12 HOOK DATA HOOK MOUNTED ON STANDARD BOOM VERSIONS E4 E6 E8 E10 DIMENSIONS 274 79 437 38 112 122 TECHNICAL PROPERTIES Working load limit WLL 22000 kg M...

Page 101: ...D 29 7845436 01 11 18 subject to change without notice HOOK DATA HOOK MOUNTED ON JIB BOOM VERSION E8J6 DIMENSIONS 192 47 310 29 70 90 TECHNICAL PROPERTIES Working load limit WLL 7500 kg Material allo...

Page 102: ...6 01 11 18 subject to change without notice D 13 ATTACHMENTS FOR HOOK AND PULLEY ATTACHMENTS FOR HOOK 40 70 6 2 100 104 62 54 ATTACHMENTS FOR PULLEY 80 126 23 295 45 5 90 75 91 54 5 45 202 32 5 45 5 8...

Page 103: ...der boom extension E4 EES active 33 31 boom extension E6 EES active 50 53 boom extension E8 EES active 78 78 boom extension E10 EES active 108 98 jib articulation cylinder 24 25 jib extension E6 48 21...

Page 104: ...AL HC1151 TECHNICAL SHEET D 32 7845436 01 11 18 subject to change without notice D 15 OIL COOLER TECHNICAL SPECIFICATIONS Heat transfer coefficient 420 W K oil flow rate of 120 min Weight 16 7 kg Capa...

Page 105: ...b cylinder Fsg max force on stabilizer leg Check that Fs Rmax Rmax is given in the technical specifications of the additional stabilizers Xs In addition CE additional stabilizer must be equipped with...

Page 106: ...0 8030 40 100 E6 5660 H333 850 400 3000 5260 60 100 E8 3760 H332 850 245 2200 3515 65 100 E10 2400 H332 1300 265 1600 2135 78 100 Notes 1 The gross load is the load capacity of crane at maximum hydrau...

Page 107: ...00 E6 5660 H415 3000 500 215 3000 5445 57 100 E8 3760 H415 2500 500 180 2500 3580 71 100 E10 2400 H415 1500 500 135 1500 2265 68 100 Notes 1 The gross load is the load capacity of crane at maximum hyd...

Page 108: ...ubject to change without notice E ANNEXES E 1 HYDRAULIC SCHEMATICS PUMP DEVIATION VALVE LCS VALVE COLLECTOR T P R Tv E LS pump LS pump R P LS T T1 T3 T2 T1 T2 T3 TS2 Tv TS1 PS1 SWIVEL JOINT LCS VALVE...

Page 109: ...ect to change without notice HYDRAULIC SCHEMATIC STABILIZERS C4 C3 C1 C2 V1 V2 C1 V1 A1 B1 B2 A2 A3 A4 B3 B4 C2 PS1 TS2 HPC0 PS2 V2 B4 A4 A3 B3 B2 B1 A2 A1 C1 V1 C2 V2 C4 C3 C1 C2 V1 V2 TS1 TO COLLECT...

Page 110: ...ER MANUAL HC1151 ANNEXES E 3 7845436 01 11 18 subject to change without notice HYDRAULIC SCHEMATIC DISTRIBUTOR 310 bar A4 LSA LSB B1 A1 B2 A2 B3 A3 B4 LSB LSB LSA LSA LSB LSA P LS T M LS TO SWIVEL JOI...

Page 111: ...USER MANUAL HC1151 ANNEXES E 4 7845436 01 11 18 subject to change without notice HYDRAULIC SCHEMATIC SLEWING SYSTEM LS B1 A1...

Page 112: ...USER MANUAL HC1151 ANNEXES E 5 7845436 01 11 18 subject to change without notice HYDRAULIC SCHEMATIC 1ST BOOM CYLINDER V1 350 bar C1 V2 C2 B2 A2 20 bar...

Page 113: ...USER MANUAL HC1151 ANNEXES E 6 7845436 01 11 18 subject to change without notice HYDRAULIC SCHEMATIC 2ND BOOM CYLINDER V1 C1 V2 C2 CE B3 A3 20 bar 350 bar...

Page 114: ...USER MANUAL HC1151 ANNEXES E 7 7845436 01 11 18 subject to change without notice HYDRAULIC SCHEMATIC HYDRAULIC EXTENSIONS V1 V2 C1 C2 B4 A4...

Page 115: ...not position lower limbs under stabiliser legs during the stabilization of the crane On turning stabilizer cylinders Do NOT bang against the turning stabiliser legs during the stabilization of the cra...

Page 116: ...rial footwear On battery cable Power supply voltage of crane At controls on column Seal sticker Do NOT use emergency controls under normal work conditions On column On base Alignment point for the col...

Page 117: ...USER MANUAL HC1151 ANNEXES E 10 7845436 01 11 18 subject to change without notice LOCATION OF LABELS...

Page 118: ...M 27 x 3 1022 1452 1700 M 30 x 3 5 1387 1969 2305 Notes in case of connection Geomet bolt Untreated support or nut multiply the tabulated values by 0 85 in case of connection Geomet bolt Geomet nut mu...

Page 119: ...ure affect viscosity as the temperature increases viscosity decreases The following table shows the effect of temperature on oil viscosity STARTING AND OPERATING VISCOSITY RANGE STARTING AND OPERATING...

Page 120: ...e sand and gravel 0 20 Coherent soils doughy 0 soft 0 04 rigid 0 1 half solid 0 2 solid 0 4 rock 1 5 solid rock 3 0 Wind Symbol Wind speed km h Force Effect Calm 0 1 0 Smoke rises vertically Light air...

Page 121: ...o movement of the crane 1 No motive power 2 Emergency stop button on 3 Safety solenoid valve damaged 1 Check there is motive power 2 Disengage the emergency push button after checking there are no dan...

Page 122: ...l minutes in order to warm up the oil Vibrations in all movements when the oil is warm 1 Insufficient oil in the tank 2 Air inside hydraulic circuit 1 Add hydraulic oil 2 Operate the controls to fully...

Page 123: ...USER MANUAL HC1151 ANNEXES E 16 7845436 01 11 18 subject to change without notice E 8 EC DECLARATION OF CONFORMITY...

Page 124: ...aller MAINTENANCE SCHEDULE SERVICE 10 High pressure filter cartridge Crane mounting bolts Mounting bolts for slewing bearing column and gearboxes Crane stop operation Moment limiter system Fittings an...

Page 125: ...g bearing column and gearboxes Winch mounting bolts Main valve fittings Pipes and hoses fittings Filling up the oil tank Filling up the gearbox Crane stop operation Moment limiter system Suction and p...

Page 126: ...nd gearboxes Winch mounting bolts Crane stop operation Moment limiter system Safety devices Radio remote control Wear of sliding pads Warning labels Greasing of bushings and extensions Greasing of sle...

Page 127: ...bolts Crane stop operation Moment limiter system Safety devices Wear of sliding pads Warning labels Check of sliding pads Visible welds Chrome plated cylinder rods Gap at joints General crane conditio...

Page 128: ...10 EXTRAORDINARY MAINTENANCE MODULE CRANE S IDENTIFICATION DATA Model Serial number Year of manufacturing Installer FAULT DETECTED INTERVENTION DESCRIPTION MATERIALS NEEDED ADDITIONAL NOTES Inspection...

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HYVA HC1151, User Manual

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