I.6
FRONT SUSPENSION
Ed. 07-2010
Front suspension Mod. TC-TXCi
Service instructions for Ø48USD Kayaba fork - TC-TXCi
GENERAL
The fork uses a multi-valve damping system with rebound and compression
adjustment and spring preload adjustment for static load.
Compression damping is controlled by a special valve located at the top of each
fork leg. Rebound damping is controlled by a sealed cartridge located inside
each inner tube.
Each fork leg has outer adjusters for compression and rebound damping.
Both fork legs have bleed valves to bleed air from the outer tube and drain
screws to drain cartridge oil.
INNER TUBES: Special high-strength steel, chrome-plated and TIN-coated.
OUTER TUBES: CNC-machined aluminium alloy, anodised and polished in-
side.
SLIDING BUSHES: Teflon
®
-coated, stiction-free.
SEALS:
Computer-designed sealing rings ensure maximum sealing
on compression and minimal friction on rebound.
SPRINGS:
Steel springs, different spring rates (K) available. (See Table
for more detailed information).
OIL:
Special KAYABA formulation prevents foaming and retains
same viscosity under any operating conditions; stiction-free.
Use SAE 5 oil for extremely cold weather.
SPRING TABLE
Fork static load is determined by the spring contained in each upper leg: suspen-
sion response may be changed by changing the spring or the tube spacer that
determines its preload, with no need to alter fork settings. “tube spacer”
kits available as spare parts are listed below.
MODEL
SPRING RATE K (N/mm)
PART NO.
TXCi-TC
4.4
8000 H2669
TE
4.6
8000 H5439
Summary of Contents for TC 250 2011
Page 6: ......
Page 7: ...b 1 b IMPORTANT NOTICES Ed 07 2010 Section ...
Page 9: ...A 1 A GENERAL INFORMATION Ed 07 2010 Section ...
Page 16: ......
Page 17: ...B 1 B MAINTENANCE Ed 07 2010 Section ...
Page 24: ......
Page 25: ...C 1 C TROUBLESHOOTING Ed 07 2010 Section ...
Page 30: ......
Page 31: ...D 1 D SETTINGS AND ADJUSTMENTS Ed 07 2010 Section ...
Page 33: ...D 3 H02176 TC H02177 TE H02178 TXCi SETTINGS AND ADJUSTMENTS Ed 07 2010 ...
Page 62: ......
Page 63: ...E 1 E GENERAL PROCEDURES Ed 07 2010 Section ...
Page 70: ...E 8 H02338 TE TXCi H02205 TC GENERAL PROCEDURES Ed 07 2010 Exhaust system removal ...
Page 93: ...F 1 F ENGINE DISASSEMBLY Ed 07 2010 Section ...
Page 130: ......
Page 131: ...G 1 G ENGINE OVERHAUL Ed 07 2010 Section ...
Page 151: ...H 1 H ENGINE REASSEMBLY Ed 07 2010 Section ...
Page 162: ...H 12 ENGINE REASSEMBLY Ed 07 2010 Assembly and lubrication instructions RIGHT CRANKCASE COVER ...
Page 166: ...H 16 ENGINE REASSEMBLY Ed 07 2010 Input shaft Output shaft ...
Page 169: ...H 19 ENGINE REASSEMBLY Ed 07 2010 Input shaft Output shaft ...
Page 206: ......
Page 207: ...I 1 I FRONT SUSPENSION Ed 07 2010 Section ...
Page 209: ...I 3 H02176 TC H02177 TE H02178 TXCi FRONT SUSPENSION Ed 07 2010 ...
Page 234: ......
Page 235: ...J 1 J REAR SUSPENSION Ed 07 2010 Section ...
Page 253: ...L 1 L BRAKES Ed 07 2010 Section ...
Page 263: ...M 1 M ELECTRICAL SYSTEM Ed 07 2010 Section ...
Page 305: ...M 43 TE H00973 H02324 TXCi ELECTRICAL SYSTEM Ed 07 2010 Wiring TE TXCi ...
Page 317: ...N 1 N ENGINE COOLING Ed 07 2010 Section ...
Page 324: ......
Page 325: ...P 1 P HYDRAULICALLY CONTROLLED CLUTCH Ed 07 2010 Section ...
Page 331: ...S 1 S FUEL INJECTION SYSTEM Ed 07 2010 Section ...
Page 340: ......
Page 341: ...W 1 W SPECIAL TOOLS Ed 07 2010 Section ...
Page 353: ...Y 1 Y CHASSIS AND WHEELS Ed 07 2010 Section ...
Page 366: ......