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H.47
ENGINE REASSEMBLY
Ed. 07-2010
Refit the camshaft covers (6) and tighten the screws (7) in a cross sequence
and shown in diagram "B". Make sure to fit the screws in the correct position
according to their length (see diagrams "A" and "B").
7a= M6x35 Allen screw
7b= M6x30 Allen screw
7c= M6x25 Allen screw
7d= M5x30 Allen screw
Turn the crankshaft manually a few turns to check for free, smooth rotation without
any tight points, then bring it back to Top Dead Centre position.
Use a feeler gauge (8) to check clearance between valve buckets and cam
lobes.
Correct values are as follows:
- intake: .................................................................................. 15 hundredths
- exhaust: .............................................................................. 20 hundredths.
If the value is outside the limit, remove the covers and replace the shims under
the valve buckets with shims of the appropriate size so as to achieve correct
clearance.
Replacement shims are available in a 1.60 mm to 2.60 mm thickness range, in
0.05 mm increments.
Thickness (S) of the new shim is determined as follows:
S=
(G1-G)+S1
S=
Thickness of new shim
G1= Measured valve clearance
G=
Specified valve clearance
S1= Thickness of old shim
On assembly, check the timing of the camshaft gears and measure valve clear-
ance again.
Diagram "A"
Diagram "B"
Summary of Contents for TC 250 2011
Page 6: ......
Page 7: ...b 1 b IMPORTANT NOTICES Ed 07 2010 Section ...
Page 9: ...A 1 A GENERAL INFORMATION Ed 07 2010 Section ...
Page 16: ......
Page 17: ...B 1 B MAINTENANCE Ed 07 2010 Section ...
Page 24: ......
Page 25: ...C 1 C TROUBLESHOOTING Ed 07 2010 Section ...
Page 30: ......
Page 31: ...D 1 D SETTINGS AND ADJUSTMENTS Ed 07 2010 Section ...
Page 33: ...D 3 H02176 TC H02177 TE H02178 TXCi SETTINGS AND ADJUSTMENTS Ed 07 2010 ...
Page 62: ......
Page 63: ...E 1 E GENERAL PROCEDURES Ed 07 2010 Section ...
Page 70: ...E 8 H02338 TE TXCi H02205 TC GENERAL PROCEDURES Ed 07 2010 Exhaust system removal ...
Page 93: ...F 1 F ENGINE DISASSEMBLY Ed 07 2010 Section ...
Page 130: ......
Page 131: ...G 1 G ENGINE OVERHAUL Ed 07 2010 Section ...
Page 151: ...H 1 H ENGINE REASSEMBLY Ed 07 2010 Section ...
Page 162: ...H 12 ENGINE REASSEMBLY Ed 07 2010 Assembly and lubrication instructions RIGHT CRANKCASE COVER ...
Page 166: ...H 16 ENGINE REASSEMBLY Ed 07 2010 Input shaft Output shaft ...
Page 169: ...H 19 ENGINE REASSEMBLY Ed 07 2010 Input shaft Output shaft ...
Page 206: ......
Page 207: ...I 1 I FRONT SUSPENSION Ed 07 2010 Section ...
Page 209: ...I 3 H02176 TC H02177 TE H02178 TXCi FRONT SUSPENSION Ed 07 2010 ...
Page 234: ......
Page 235: ...J 1 J REAR SUSPENSION Ed 07 2010 Section ...
Page 253: ...L 1 L BRAKES Ed 07 2010 Section ...
Page 263: ...M 1 M ELECTRICAL SYSTEM Ed 07 2010 Section ...
Page 305: ...M 43 TE H00973 H02324 TXCi ELECTRICAL SYSTEM Ed 07 2010 Wiring TE TXCi ...
Page 317: ...N 1 N ENGINE COOLING Ed 07 2010 Section ...
Page 324: ......
Page 325: ...P 1 P HYDRAULICALLY CONTROLLED CLUTCH Ed 07 2010 Section ...
Page 331: ...S 1 S FUEL INJECTION SYSTEM Ed 07 2010 Section ...
Page 340: ......
Page 341: ...W 1 W SPECIAL TOOLS Ed 07 2010 Section ...
Page 353: ...Y 1 Y CHASSIS AND WHEELS Ed 07 2010 Section ...
Page 366: ......