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H.42
ENGINE REASSEMBLY
Ed. 07-2010
Fit screws and spacers (10) to temporarily secure the cylinder liner (7).
(3 spacers 10a, h= 44.2 mm; 1 spacer 10b, h= 29.2 mm)
Use a 12 mm wrench - 40 Nm, 4 Kgm, 29 ft/lb.
Make sure that the piston is at Top Dead Centre.
Measure distance "A" on the four machined faces of the piston and choose the
appropriate head gasket according to the table below.
Remove spacers and screws (10) and fit the appropriate head gasket.
Cylinder head gasket selection table
Bring piston to T.D.C. at the end of the compression stroke, measure distance “A”
between piston crown and head gasket mating face and select the appropriate
gasket according to the table below.
CONDITION (see diagram)
“A”
Gasket thickness
Gasket part no.
1) (piston lower than cylinder mating face)
-0.1 ± 0.05 mm
0.7 mm
8B00 A6576
1) (piston lower than cylinder mating face)
-0.2 ± 0.05 mm
0.6 mm
8A00 A6576
1) (piston lower than cylinder mating face)
-0.3 ± 0.05 mm
0.5 mm
8000 A6576
Summary of Contents for TC 250 2011
Page 6: ......
Page 7: ...b 1 b IMPORTANT NOTICES Ed 07 2010 Section ...
Page 9: ...A 1 A GENERAL INFORMATION Ed 07 2010 Section ...
Page 16: ......
Page 17: ...B 1 B MAINTENANCE Ed 07 2010 Section ...
Page 24: ......
Page 25: ...C 1 C TROUBLESHOOTING Ed 07 2010 Section ...
Page 30: ......
Page 31: ...D 1 D SETTINGS AND ADJUSTMENTS Ed 07 2010 Section ...
Page 33: ...D 3 H02176 TC H02177 TE H02178 TXCi SETTINGS AND ADJUSTMENTS Ed 07 2010 ...
Page 62: ......
Page 63: ...E 1 E GENERAL PROCEDURES Ed 07 2010 Section ...
Page 70: ...E 8 H02338 TE TXCi H02205 TC GENERAL PROCEDURES Ed 07 2010 Exhaust system removal ...
Page 93: ...F 1 F ENGINE DISASSEMBLY Ed 07 2010 Section ...
Page 130: ......
Page 131: ...G 1 G ENGINE OVERHAUL Ed 07 2010 Section ...
Page 151: ...H 1 H ENGINE REASSEMBLY Ed 07 2010 Section ...
Page 162: ...H 12 ENGINE REASSEMBLY Ed 07 2010 Assembly and lubrication instructions RIGHT CRANKCASE COVER ...
Page 166: ...H 16 ENGINE REASSEMBLY Ed 07 2010 Input shaft Output shaft ...
Page 169: ...H 19 ENGINE REASSEMBLY Ed 07 2010 Input shaft Output shaft ...
Page 206: ......
Page 207: ...I 1 I FRONT SUSPENSION Ed 07 2010 Section ...
Page 209: ...I 3 H02176 TC H02177 TE H02178 TXCi FRONT SUSPENSION Ed 07 2010 ...
Page 234: ......
Page 235: ...J 1 J REAR SUSPENSION Ed 07 2010 Section ...
Page 253: ...L 1 L BRAKES Ed 07 2010 Section ...
Page 263: ...M 1 M ELECTRICAL SYSTEM Ed 07 2010 Section ...
Page 305: ...M 43 TE H00973 H02324 TXCi ELECTRICAL SYSTEM Ed 07 2010 Wiring TE TXCi ...
Page 317: ...N 1 N ENGINE COOLING Ed 07 2010 Section ...
Page 324: ......
Page 325: ...P 1 P HYDRAULICALLY CONTROLLED CLUTCH Ed 07 2010 Section ...
Page 331: ...S 1 S FUEL INJECTION SYSTEM Ed 07 2010 Section ...
Page 340: ......
Page 341: ...W 1 W SPECIAL TOOLS Ed 07 2010 Section ...
Page 353: ...Y 1 Y CHASSIS AND WHEELS Ed 07 2010 Section ...
Page 366: ......