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Humbaur 7000 Series, Operating Instruction

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Contents of this operating instruction manual

3

MACHT’S MÖGLICH

Notes on use

This operating instruction manual must be carefully read, 
understood and complied with in full by anyone who is 
responsible for the Humbaur GmbH vehicle and its 
modules. 
Humbaur GmbH accepts no liability for damage or failures 
which arise through disregard of this manual!

Read and observe the operating instruction manual 
with all the instructions, warnings and notes before 
driving for the first time!
Please note that all illustrations are representative 
and may differ from the actual appearance / 
equipment.
Also read and observe the instruction manuals for 
components such as axles, etc.!

PART 2

This operating instruction manual “Part 2 - Horse trailer” is 
intended for you as the user of a ready-to-use trailer.
It provides detailed instructions for handling a horse trailer 
and its specific accessories. 
It contains supplementary information on safe operation, 
care/cleaning, maintenance/servicing,
troubleshooting and decommissioning/disposal of the 
trailer.

PART 1

For all other general information on trailers up to 3.5 to, see 
the operating instruction manual, “Trailers up to 3.5 to 
(General Points – Part 1).”
 
This specific operating instruction manual (Part 2) for your 
trailer is provided on the enclosed CD. You can also 
download it from 

www.humbaur.com

 in the section: 

Downloads – Operating manuals

The complete technical documentation is part of the product 
and should be kept in the driver's cab of the traction unit for 
reference at all times.
Key details for the handling, operation and the requisite 
care and maintenance work of the trailer are referred to in 
this operating instruction manual, and errors can only be 
avoided and trouble-free operation guaranteed if you are 
familiar with them.
Errors excepted. The manufacturer:

Humbaur GmbH
Mercedesring 1
89368 Gersthofen (Germany)

reserves the right make technical changes to the design, 
equipment and accessories with respect to the information 
and illustrations in the operating instruction manual.
 
As a result, no claims whatsoever can be derived from the 
information, illustrations and descriptions.

Obligations of the operator

The trailer may only be operated in perfect condition.
Ensure that the operating instruction manual is included 
with the trailer e.g. if it is sold.
Only utilise trained or instructed personnel.

Ensure that the operating instruction manual is 
complied with in all life cycle phases of the trailer 
and that the prescribed personal protective 
equipment is worn.

Provide the requisite operating and auxiliary materials.

User group

The trailer should only be operated by users who possess 
the following additional prerequisites and knowledge:



Experience in handling horses.



Transport of horses.

Summary of Contents for 7000 Series

Page 1: ...7000 Series MACHT S MÖGLICH humbaur com Operating Instruction en Part 2 Horse Trailer ...

Page 2: ...the service card on the reverse side of the Trailers up to 3 5 to General Part 1 operating instructions and send it to Humbaur GmbH Ask for the handover inspection to be recorded when accepting your trailer Your trailer Model Type abbreviation Vehicle Identification Number VIN Registration number Please enter your trailer type and the identification You will find the dimensions technical data of y...

Page 3: ...nclosed CD You can also download it from www humbaur com in the section Downloads Operating manuals The complete technical documentation is part of the product and should be kept in the driver s cab of the traction unit for reference at all times Key details for the handling operation and the requisite care and maintenance work of the trailer are referred to in this operating instruction manual an...

Page 4: ... the horse and duly securing the trailer to prevent it from rolling 4 Operating the chassis The chapter on Chassis Operation starting on page 37 tells you all you need to know about carriage transport 5 Operating the body The chapter on the Body starting on page 43 explains how to operate the body correctly how to open close and secure windows doors and hoods as well as how to operate the interior...

Page 5: ... for hooking in 45 to press in 45 Driving with the towing vehicle and trailer 23 E Electrical system 81 F Foal grid 60 Fold out flap 54 Front exit 53 Fold out flap 54 must be folded down 54 G General information 11 GFR tailgate 58 H Handle for manoeuvring 33 Handling Body 43 Chassis 37 Head partition 78 Humbaur Service addresses 96 I Information on loading 26 Intended use 8 L Lights 82 interior 83...

Page 6: ...rriage 30 Securing a horse 29 Service address 96 Sources of danger 10 Spare parts address 96 Spare wheel 87 Start of the journey 10 Step 38 Step Notos PLUS 38 Stichwörter 5 T Tailgate 64 65 Testing 85 Tie down points 30 Towing the trailer 33 Track width 26 Troubleshooting 95 Troubleshooting guide 95 Tyre types 87 U Unloading 26 Use Foreseeable misuse 8 Intended 8 V Vent window 69 Positions 69 Vent...

Page 7: ...MACHT S MÖGLICH 1 7 Safety ...

Page 8: ...e operating instruction manual Trailers up to 3 5 to Part 1 General Transport of persons Transport of small animals e g sheep pigs etc see Animal Protection Ordinance Transport of foals small horses without a foal grid installed Driving with insufficient load securing Driving with unlocked flaps doors Driving with open deflector roll up tarpaulin Driving with breast and breech bar not inserted or ...

Page 9: ...r GmbH to be a structural change and the type approval therefore becomes null and void non approved accessories or third party spare component parts which are not original HUMBAUR parts are attached or installed The type approval of the trailer possibly even the insurance cover becomes null and void care and maintenance intervals prescribed by the manufacturer are not complied with Any risks and l...

Page 10: ...r sink in on soft uneven ground Driving on severe inclines Driving with unsecured foal grid Loading unloading of the trailer in an area with a steep gradient Driving with open vent windows Failure to clean the cargo bed after every use Driving with opened but unsecured tailgates In the chassis area Note the following in general Establish the electrical connections Retract the support devices and l...

Page 11: ...MACHT S MÖGLICH 2 11 General information ...

Page 12: ...al concept with AERO Front saddle compartment Some models come with a saddle compartment as standard equipment The saddle compartment can be individually designed with various saddle rails or storage facilities The EquiSpace spatial concept in combination with AERO Front allows for a very high storage volume The folding tailgate front exit ensures simple loading unloading of the horse As an option...

Page 13: ...els to provide even more individuality Give your fantasies free rein with our 360 colour configurator on the Humbaur website Design options Fig 5 Design variants Maximus examples Depending on your taste the new Maximus provides a selection of fender variants and tyre rims Safety accessories Fig 6 Accessory options examples Depending on the model various components may be fitted as accessories e g ...

Page 14: ...and breech bar One horse transport with saddle compartment Fig 8 Balios with deflector with automatic support wheel without saddle compartment Fig 9 Balios SPIRIT without deflector without saddle compartment Fig 10 Balios AERO with deflector with automatic support wheel with saddle compartment I 007 I 008 I 008 I 009 I 010 I 010 ...

Page 15: ...thout wheel shock absorber 100 km h Fig 13 Xanthos with AluBiComp floor without saddle compartment with deflector with automatic support wheel with wheel shock absorber 100 km h Fig 14 Xanthos AERO with saddle compartment with Windschott deflector with wheel shock absorber 100 km h Fig 15 Notos ALU Rotating centre post partition wall Rotating hinge mounted tailgate Divided revolving swivel front e...

Page 16: ...aximus with AluBiComp floor Lateral kick protection made of aluminium with saddle compartment with Windschott deflector with automatic support wheel with wheel shock absorber 100 km h Fig 19 Maximus Upgrade with designer fenders LED rear lights Larger vehicle class Fig 20 Notos PLUS Tailgate rotates and swivels Large saddle compartment cubicle Passage door to saddle compartment cubicle optional Ac...

Page 17: ...sed stand brackets with lashing rings for carriage retention with automatic support wheel Fig 22 Xanthos carriage with deflector without saddle compartment with AluBiComp floor Fig 23 Two jockey wheels optional for parking an unhitched trailer Fig 24 Zephir carriage with deflector with saddle compartment with wheel shock absorber 100 km h Fig 25 Carriage frame covered optional Partition plate as c...

Page 18: ...de view Fig 29 Xanthos AERO rear view Fig 30 Maximus front side view Fig 31 Maximus rear view I 026 6 8 9 11 12 13 18 29 14 27 17 16 1 2 3 4 5 7 10 15 I 027 6 8 24 23 5 22 21 30 20 19 I 028 8 11 12 13 18 29 14 27 31 16 1 2 3 4 10 15 25 28 9 I 029 6 24 23 5 22 21 30 20 26 I 030 9 11 18 32 14 27 16 1 2 3 4 10 15 25 28 29 8 6 24 23 5 22 21 30 20 26 I 031 ...

Page 19: ...evolving door 22 Tail lights 23 Number plate light 24 Registration number holder 25 Saddle compartment door 26 Deflector roll up tarpaulin 27 Rear side light 28 Rotary handle 29 Polyester hood polyester GFR 30 Support surface 31 Front 32 Panorama roof optional Optional accessories The following components can be optionally fitted Further versions can be constructed at customer request AluBiComp fl...

Page 20: ...ead partition Fig 41 positioned on partition Manoeuvring handle Fig 42 positioned on the jockey wheel Deflector Fig 43 Roll up tarpaulin instead of roll up net Rubber tread strip Fig 44 on the tailgate Registration number holder Fig 45 single or double line Monitoring Fig 46 Radio camera with monitor in driver s cabin I 038 I 039 I 040 I 041 I 042 I 043 I 044 I 044 I 045 I 046 ...

Page 21: ... 230V power supply circuit breaker inside Saddle compartment accessories Fig 50 Broom shovel for cleaning trailer Cleaning utensils Fig 51 Hoof scraper Holders Fig 52 Snaffle holder universal hook Inside saddle support Fig 53 Inside saddle rail swivel mounted Outside saddle support Fig 54 Outside saddle rail fixed Western saddle holder Fig 55 Western version I 047 I 048 I 049 I 050 I 051 I 052 I 0...

Page 22: ...ed to the floor Windflap Fig 60 GFR windflap at rear instead of deflector Wheel shock absorber for 100 km h Fig 61 RSD loose or installed Tailgate with revolving door function Fig 62 Tailgate with revolving swivel function Saddle holder Notos PLUS Fig 63 Saddle holder rodding foldable Step Notos PLUS Fig 64 Step to saddle compartment cubicle I 056 I 057 I 058 I 059 I 060 I 061 I 062 I 062 I 063 I ...

Page 23: ...MACHT S MÖGLICH 3 23 Operation ...

Page 24: ...y tied down secured The permissible gross weight and the axle loads must be complied with Comply with the load securing guidelines pursuant to VDI 2700 DANGER Driving with unsecured tailgate front exit An unlocked tailgate front exit may unintentionally fold open while driving accident risk The goods could fall out the horse could panic accident risk Ensure that the tailgate front flap is locked w...

Page 25: ...rs up to 3 5 to General Points Part 1 Drive particularly carefully when transporting horses and look ahead Adapt your driving style to the road and weather conditions Reduce your speed and drive particularly carefully around bends and when turning Start braking processes smoothly not suddenly Stop immediately if the horse starts to jump around in the trailer Driving at 100 km h Fig 3 Maximum speed...

Page 26: ...n or tipping over First couple the trailer to the towing vehicle then operate the parking brake of the towing vehicle Observe the safety instructions for manipulating the wheel chocks in the operating instruction manual Trailers up to 3 5 to General Part 1 In addition secure the trailer against rolling by using the wheel chocks Operating the tailgate Fig 4 Operating the tailgate 1 Tailgate folded ...

Page 27: ... be deformed The maximum permissible drawbar load is exceeded Load the tailgate front exit evenly Only move in one horse at a time Avoid point loads Fig 6 Maximum load on the tailgate Unlocking the breech bar Swivel it downwards Check that the breast bar is attached and secured Fig 7 Position the horse Position the horse in line with the tailgate Fig 8 Guiding in the horse Slowly and carefully wal...

Page 28: ...wo horse trailer with one horse The horse is positioned on the right side head facing backwards The trailer may tilt when driving over unfortified road edges Fig 14 Three horse trailer with one horse front The front axle on the trailer and the rear axle of the towing vehicle are excessively loaded Drawbar load too high overloading Fig 15 Three horse trailer with one horse rear The trailer tilts ba...

Page 29: ...reast bar 2 Breech bar 3 Eyelets at 3 heights Securing the breast breech bar Fig 19 Breast bar secured horse tied up 1 Breast bar secured 2 Eyelet Engage the breast bar Fig 19 1 see page 74 Tie the horse to the rail Fig 19 2 Fig 20 Breech bar horse secured 1 Breech bar secured Engage the breech bar Fig 20 1 see page 74 mm mm mm B 016 944 994 1044 Unsecured breast breech bars Loose breast breech ba...

Page 30: ...23 Tie down points optional 1 Tie down bracket 400 daN kg 2 Cargo bed 3 Groove The retractable tie down brackets finish flush with the cargo bed Fig 23 2 The tie down points are used to tie down solid goods Adhere to the maximum tie down forces of 400 daN kg Take note of the safety information for load securing in the operating instruction manual Trailers up to 3 5 to General Points Part 1 Slowly ...

Page 31: ...all off while driving risk of accidents Check that the wheel chocks are secured before driving off Check the holders for damage at regular intervals In addition to the parking brake the trailer must be secured with wheel chocks on slopes gradients and when uncoupled Wheel chocks must always be available Replace any lost or damaged wheel chocks immediately Fig 24 Example of Zephir position of wheel...

Page 32: ...5 to General Part 1 Press the lever into the holder Fig 27 1 Slide out the wheel chock Fig 27 2 at the same time Fig 28 Removing the wheel chock Remove the wheel chock from the holder Fig 29 Wheel chocks positioned 1 Wheel chock Place the complete surface of the wheel chocks Fig 29 1 under the wheels Consider the direction of inclination of the trailer e g on a slope Fig 30 Secure the wheel chock ...

Page 33: ... Jockey wheel For manual manoeuvring use the handle Fig 31 1 on the jockey wheel or the handles Fig 32 1 at the front of the trailer Pull push the trailer in the desired direction Ensure that your feet do not get under the jockey wheel Fig 32 2 Use Parking with a horse Fig 33 Parked trailer with horse Uncoupling of a loaded trailer with horse is not permitted Open the tailgate access door deflecto...

Page 34: ...orted on the saddle support rail while driving A saddle support rail can be optionally installed on the outside wall Fig 38 Inner storage bracket swivel mounted Several swivel mounted storage brackets can be attached to the inside of the trailer e g for Notos Plus Hoof scraper Fig 39 Hoof scraper 1 Saddle compartment 2 Hook 3 Hoof scraper 4 Storage net The hoof scraper is used to clean horses hoov...

Page 35: ...s on the storage shelf Tie them to the rail Fig 41 1 as required Feeding trough Fig 42 Feeding troughs inserted The feeding troughs are used as food and water containers Fig 43 Insert the feeding troughs 1 Metal lugs 2 Eyelet Insert the metal lugs of the feeding trough Fig 43 1 into the eyelets Fig 43 2 Fig 44 Feeding troughs stacked when not in use 1 Front holder Stack the empty feeding troughs a...

Page 36: ...Provide for the horse 3 36 Operation MACHT S MÖGLICH ...

Page 37: ...MACHT S MÖGLICH 4 37 Operating the chassis ...

Page 38: ...ing out the step Fig 2 Folding out the step 1 Handle 2 Step 3 Bolt 4 Locking mechanism Pull the step Fig 2 2 handle Fig 2 1 upwards until the bolt Fig 2 3 is released from the lock Fig 2 4 Fold the step downwards Folding in the step Fig 3 Folding in the step 1 Bolt 2 Locking mechanism Fold the step upwards Push the stop downwards using the handle until the bolt engages F 001 F 001 1 F 002 1 2 3 4 ...

Page 39: ...iage when the trailer is not loaded The drawbar load is exceeded and the trailer may start to lurch accident risk Only transport a carriage when the trailer is loaded horse weight compensation Take note of the stickers attached Comply with the drawbar load CAUTION Operating loading ramps Fingers hands can be injured when removing and positioning the loading ramps Remove and position the loading ra...

Page 40: ... ramps Fig 9 Attaching the loading ramp 1 Stand rail 2 Securing bolt with cotter pin 3 Loading ramp 4 Lug The loading ramps must safely rest connect to the stand rail Release the cotter pin from the safety bolt Fig 9 2 Remove the loading ramps Fig 9 3 Push the pins Fig 9 4 of the loading ramp into the insertion holes of the stand rail Fig 9 1 Loading the carriage Fig 10 Set the carriage wheel stop...

Page 41: ...ers Fig 12 3 over the loading ramps and secure them on the hooks Fig 12 4 Fig 13 Securing the loading ramps Version 2 1 Loading ramp holder 2 Safety device cotter pin 3 Loading ramp Position the loading ramps Fig 13 3 in the loading ramp bracket Fig 13 1 Fig 14 Securing the loading ramps Version 2 1 Loading ramp holder 2 R clip 3 Threaded bolt 4 Loading ramp The threaded bolt Fig 14 3 must pass th...

Page 42: ...Carriage frame 4 42 Operating the chassis MACHT S MÖGLICH ...

Page 43: ...MACHT S MÖGLICH 5 43 Operating the body ...

Page 44: ...Fig 3 Rotary handle closed open 1 Rotary knob 2 Closing bracket 3 Lock slide 4 Rotary handle The cylinder lock of the access door must be unlocked Opening Turn the rotary knob Fig 2 1 or rotary handle Fig 3 4 by 90 The closing bracket Fig 2 2 moves out Closing Pull the access door closed Turn the rotary knob handle by 90 The closing bracket locks into the lock slide Fig 2 3 The access door is now ...

Page 45: ... Door holder to press in snap in Fig 6 Press in door holder 1 Nipple 2 Bush Locking Press the door flap towards the body until the nipple Fig 6 1 has latched in the socket Fig 6 2 Releasing Pull on the door flap with some force The door holder unlatches from the lock The door flap can be closed Door holder for hooking in Fig 7 Door holder secured 1 Locking lever 2 Locking sleeve Locking Swivel the...

Page 46: ... compartment door is closed and secured before driving off Fig 9 Example Notos ALU internal view 1 Lights 2 Saddle holder fixed optionally equipped for swivelling or folding down 3 Snaffle holder 4 Storage net 5 Hoof scraper 6 Universal hook 7 Shovel 8 Broom Fig 10 Example Maximus internal view Operating the saddle compartment door Fig 11 Saddle compartment door closed open The saddle compartment ...

Page 47: ... Western version Fig 13 Western version saddle holder 1 Support 2 Stirrup holder The Western saddle holder has a broad support surface and an additional stirrup holder Extending retracting the saddle bracket Fig 14 Pull out the saddle holder 1 Lock front 2 Handle 3 Lock rear Pull the saddle holder at the lever Fig 14 2 out of the rear lock Fig 14 3 Pull the saddle holder up to the front lock Fig 1...

Page 48: ...t lever 3 Height limit stop Release the wing screw Fig 16 1 of the height limit stop Fig 16 3 Release the adjustment lever Fig 16 2 Slide the saddle holder to the desired height Slide the height limit stop onto the top end of the saddle holder and fasten it with the wing nut Turn the adjustment lever until it is firmly closed The height of the saddle holder has been locked Retracting the saddle br...

Page 49: ...ting other loads e g food cleaning utensils The saddle compartment cubicle and the loading compartment are connected to each other and thereby facilitate optimal care for the horses Fig 19 Internal view 1 Lights 2 Universal hook 3 Snaffle holder 4 Inner door to cargo bed 5 Shovel 6 Broom 7 Saddle holder fixed 8 Vent window Operating the saddle compartment door Fig 20 closed open Opening and closin...

Page 50: ...3 Securing pin 4 Bracket Remove the R clip Fig 23 1 from the safety pin Fig 23 3 Turn the safety bolts upwards by 180 so that the pin Fig 23 2 slides out of the opening in the console Fig 23 4 Pull the safety bolt out of the console Fig 24 Folding out the saddle holder 1 Rodding top 2 Rodding bottom 3 Clamp holder Remove the rodding bottom Fig 24 2 out of the clamping bracket Fig 24 3 Fold the rod...

Page 51: ...olding in the saddle holder 1 Rodding top 2 Rodding bottom 3 Clamp holder 4 Clamp holder Release the saddle holder see page 50 Press the rodding top Fig 27 1 into the clamping bracket Fig 27 3 Press the rodding bottom Fig 27 2 into the clamping bracket Fig 27 4 Fig 28 Securing the saddle holder 1 Securing pin 2 Bracket 3 R clip Insert the safety bolt Fig 28 1 into the console Fig 28 2 Push the R c...

Page 52: ...Entering leaving the trailer through the access door You may bump your head or fall while entering leaving the trailer Be careful when entering leaving the trailer through the access door lower your head as required CAUTION Closing the access door Fingers hands may be crushed in the lock area while shutting and locking it Keep your feet away from the area around the closing edge Carefully close th...

Page 53: ...lding the front exit up and down is supported and facilitated by two gas struts Fig 33 Notos ALU front exit folded down CAUTION Stepping onto the step You may slip when stepping onto the step risk of falling Take particular care when stepping onto the step Try to step onto it with your entire foot Hold on to the handle Fig 34 Notos ALU revolving door function CAUTION Closing the front exit Fingers...

Page 54: ... page 45 Close the fold out flap Lock the fold out flap with the angle lever lock see page 44 Fold down fold in the front exit Fig 37 Folding down the front exit 1 Handle 2 Angle lever lock Release the angle lever locks Fig 37 2 see page 44 Grab the handle Fig 37 1 and lower the front exit towards the bottom Push the front exit downwards as required Make sure that your hands feet cannot be crushed...

Page 55: ... the plug pin in a safe place Fig 40 Swivel open the revolving door 1 Angle lever lock Release the angle lever locks Fig 40 1 at the front side see page 44 Grab the handle at the revolving door and swivel the revolving door open Hold the revolving door with your hand and secure it against unintentional slamming Fig 41 Close the revolving door 1 Handle 2 Angle lever lock 3 Plug pin 4 R clip Grab th...

Page 56: ...n The roll up tarpaulin is air tight CAUTION Stepping onto the step You may slip when stepping onto the step risk of falling Take particular care when stepping onto the step Try to step onto it with your entire foot Hold on to the tailgate Opening the deflector roll up tarpaulin Fig 44 Opening the elastic cord fasteners 1 Elastic cord fastener 2 Round button The elastic cord fasteners must be open...

Page 57: ...p tarpaulin rolled up Closing the deflector roll up tarpaulin Fig 47 Pull down the deflector roll up tarpaulin Climb onto the step Grip the tailgate Slowly pull the middle elastic cord fastener downwards Ensure that the deflector roll up tarpaulin rolls down properly Fig 48 Closing the deflector roll up tarpaulin 1 Elastic cord fastener 2 Round button Pull the elastic cord fasteners Fig 48 1 over ...

Page 58: ...UTION Operating the GFR tailgate Fingers hands may be crushed between the GFR tailgate and the body during closing and locking Make sure that your fingers do not get between the GFR tailgate and the body Opening the GFR tailgate Fig 52 Open the GFR tailgate using the strap provided 1 Elastic cord fastener 2 Round button 3 Operating strap Pull the elastic cord fastener Fig 52 1 off the round button...

Page 59: ...strap Fig 53 1 Hold the GFR tailgate and fold the operating strap towards the inside Fig 54 Close the elastic cord fasteners 1 Elastic cord 2 Round button Press the GFR tailgate towards the body Pull the elastic cord fastener Fig 54 1 over the round button Fig 54 2 on both sides Fig 55 GFR tailgate closed and secured The operating strap must be inside the trailer A 053 1 1 A 054 1 2 A 055 ...

Page 60: ...re that the foal grid is closed and secured with the safety bolt before driving off Folding up the foal grid Fig 57 Unlocking the foal grid 1 Securing pin 2 Holes Open the deflector roll up tarpaulin see page 56 Pull the safety bolt Fig 57 1 downwards The safety bolt will fall out of the hole Fig 57 2 Fig 58 Folding up the foal grid 1 Securing pin 2 Clamping bracket Pull the foal grid out of the c...

Page 61: ... fold down the foal grid 1 Securing pin Open the deflector roll up tarpaulin see page 56 Hold the foal grid Unlocking of the safety bolts Fig 61 1 Fold the foal grid downwards Fig 62 Secure the foal grid 1 Clamping bracket Press the foal grid into the clamping bracket Fig 62 1 Lock the safety bolts Close the deflector roll up tarpaulin see page 57 Fig 63 Foal grid folded down and secured A 060 A 0...

Page 62: ... deflector ensures good air circulation Fig 65 Rotary flaps opened driving position 1 Deflector 2 Elastic cord fastener 3 Rotary flap open WARNING Unsecured rotary flaps The rotary flaps may swing to and fro while driving accident risk The rotary flaps may be torn off when driving through tunnels underpasses Check that the rotary flaps are closed and secured or opened and secured at the sides befo...

Page 63: ...flap is secured against unintentional slamming Closing the rotary flaps Fig 68 Close the rotary flap 1 Securing bracket 2 Locking bolt 3 Rotary flap left Remove the latch pin Fig 68 2 from the safety bracket Fig 68 1 Close the left rotary flap Fig 68 3 Unlock and close the right rotary flap Fig 69 Rotary flaps closed and secured 1 Rotary flap left 2 Rotary flap right Press the left rotary flap Fig...

Page 64: ...Gas strut 6 Lock revolving door 7 Hinge revolving door Fig 71 Tailgate folded down The tailgate may only be folded down while standing on even ground The tailgate provides an angled ramp that is an optimal entrance into the trailer A tailgate with a revolving door function can optionally be installed Fig 72 Tailgate folded open A 070 2 3 4 5 6 7 1 A 071 A 072 ...

Page 65: ...te If necessary push it downwards a little Make sure that your hands feet cannot be crushed Turn the angle lever locks Fig 74 1 towards the tailgate risk of tripping Folding up closing the tailgate Fig 75 Lifting the rear flap Grip the lower edge of the tailgate in the middle Lift the tailgate upwards the gas struts will assist in the process Fig 76 Closing the tailgate 1 Handle Grab the handle Fi...

Page 66: ...sequence for unlocking the revolving door see sticker Never unlock both angle lever locks Hold the revolving door with one hand Fig 78 Revolving door 1 Plug pin lock 2 Hinge 3 Handle 4 Angle lever lock NOTICE Overextending the revolving door The hinges of the revolving door and the lamps at the rear support can get damaged Only swivel the revolving door up to the limit stop or as far as this can b...

Page 67: ...ecuring pins 3 Locking bolt Pull the locking bolt Fig 80 3 Turn the locking bold by 90 downwards and lock the safety pins Fig 80 2 behind the latching pins Fig 80 1 The revolving door is now unlocked at the bottom Fig 81 Swivel out revolving door open 1 Handle Unlock the left angle leaver lock see page 44 Grip the handle Fig 81 1 of the revolving door Swivel the revolving door to open it up to the...

Page 68: ...the locking plug pin lock 1 R clip 2 Revolving door lock 3 Plug pin Remove the plug pin Fig 83 3 from the revolving door lock Fig 83 2 Secure the plug pin with the R clip Fig 83 1 Fig 84 Secure the locking bolt lock 1 Locking bolt Turn the locking bolt Fig 84 1 upwards by 90 Allow the locking bolt to latch pressing it in towards the right side as required The locking bolt locks the revolving door ...

Page 69: ... towards you with one hand Only operate one handle at a time not both NOTICE Vent window open Water rain may penetrate to the inside and cause humidity damage if the window is open Close the vent windows in bad weather Fig 87 Risk of collision NOTICE Opening the access door with opened vent window The vent window knocks against the body of the trailer and may get damaged Close the vent window befo...

Page 70: ...osition Take care to avoid crushing by the safety struts Fig 91 2 Fig 93 Push open the vent window Push the handle outwards Depending on the vent position you want repeat the process with the 2nd handle The vent window is open Closing the vent window Fig 94 Pull the vent window shut Grab the upper or lower handle and pull the vent window towards the inside The vent window is closed A 091 1 2 A 092...

Page 71: ...skylight roof vent Operate the skylight roof vent carefully Pull it towards you with one hand Only operate one handle at a time not both Fig 96 Internal view NOTICE Skylight roof vent open Water rain may penetrate to the inside and cause humidity damage if the window is open Close the skylights roof vents in bad weather A stool is required as a climbing aid in order to operate the skylight roof ve...

Page 72: ...tion from the outside Opening the ventilation window Fig 99 Push open the ventilation window 1 Ventilation window 2 Rotary handle 3 Holder Unlock the rotary handle Fig 99 1 see page 44 Carefully swivel and open the ventilation window Fig 99 2 Lock the ventilation window in the holder Fig 99 3 see page 45 Closing the ventilation window Fig 100 Push the ventilation window closed Unlock the holder se...

Page 73: ...on while parking Operation is only possible from the inside Open the sliding window Fig 103 Open the sliding window 1 Handle Push the handle Fig 103 1 together The sliding window is unlocked Hold the window handle and slide the window open Fig 104 open Closing the sliding window Fig 105 Closing the sliding window Hold the window handle and slide the window closed Fig 106 locked The handle must eng...

Page 74: ... rail Fig 110 4 Push the hook Fig 110 1 through the eyelet Fig 110 3 Unhook hook in the breast and breech bar Fig 111 to be moved single Lift the breast breech bar out of the eyelets in the hook in rail Fig 112 Unhook 1 Hook 2 Eyelet 3 Breast breech bar Swivel the breast or breech bar Fig 112 3 downwards Lift the hooks Fig 112 1 of the breast breech bar out of the eyelet Fig 112 2 A 107 A 108 Lose...

Page 75: ... Tie ring 2 Hoof scraper Insert the hoof scraper Fig 114 2 into the tie ring Fig 114 1 Turn the hoof scraper counter clockwise Fig 115 releasing from the inside 1 Threaded bolt tie ring The hook in rail is detached from the fastening rail the horse is no longer secured Locking the panic locking Fig 116 Attaching the hook in rail 1 Holder 2 Fastening rail 3 Holes 4 Tie ring Slide the fastening rail...

Page 76: ...ay start to lurch accident risk Make sure that the central partition wall is closed and secured before driving off Removal installation of the central partition wall requires 2 persons Releasing removing the central partition wall Fig 120 Releasing the lock 1 Locking lever Remove the breast and breech bars see page 74 Turn the locking lever sideways Fig 120 1 by 90 sideways the post of the central...

Page 77: ...partition wall Inserting the central partition wall Fig 124 Inserting the central partition wall 1 Front lock 2 Rear lock Position the central partition wall with the post above the locking mechanism front rear Insert the central partition wall Swivel the central partition wall towards the middle Fig 125 Central partition wall secured 1 Locking lever secured Turn the locking lever Fig 125 1 toward...

Page 78: ... socket screw Fig 128 2 Fig 129 Shift lock the head partition wall 1 U bracket 2 Central partition wall Gently lift the head partition so that the U bracket Fig 129 1 detaches from the central partition wall Fig 129 2 Slide the head partition forwards into the desired position Secure the head partition Fig 130 Secure the head partition 1 Head partition placed in front 2 Allen key 3 Allen key secur...

Page 79: ...n wall Notos NOTICE Unsecured central partition wall The central partition wall may move to and fro while driving The central partition wall may get deformed and the interior walls may get damaged Make sure that the central partition wall is secured before driving off Removal installation of the central partition wall requires 2 persons Removing the central partition wall Fig 133 Detaching the cen...

Page 80: ...t of its locking mechanism on the floor Remove the central partition wall from the trailer Installing the central partition wall Fig 135 Insert the centre post 1 Centre post 2 Locking mechanism on the floor Place the centre post Fig 135 1 onto the locking mechanism Fig 135 2 on the floor Set the height adjustment to the highest level see Fig 134 Fig 136 Secure the centre post 1 Roof bracket 2 Cent...

Page 81: ...MACHT S MÖGLICH 6 81 Electrical system ...

Page 82: ... work on electrical installations carried out by qualified specialist staff WARNING Failure of electrical functions The road handling and the braking distance deteriorate accident risk Check that all electrical connections have been assem bled before driving off Check the condition of the plugs and cables before driving off Do not drive with cracked or defective electric systems connections Tail l...

Page 83: ... Holder 4 Movement detector A battery driven LED lamp with movement detector can optionally be integrated into the saddle compartment The head of the LED lamp is swivel mounted Turn the head of the LED lamp Fig 7 1 according to the lighting requirements Slide the switch Fig 7 2 upwards the LED light remains on Slide the switch downwards the movement detector is now active Slide the switch to the m...

Page 84: ...rrent circuit breaker 4 Overcurrent protection device Standard 16 A Switzerland 10 A The power distributor box Fig 12 1 is attached to the inner wall of the trailer The safety and function of the power supply are tested in the factory and documented The test record is enclosed with the power distributor box Protection against leakage current takes the form of a safety switch 30 mA Fig 12 3 and an ...

Page 85: ...MACHT S MÖGLICH 7 85 Testing care and maintenance ...

Page 86: ...l maintenance work Comply with the environmental protection guidelines Switch off the engine of the towing vehicle prior to starting maintenance work Damaged and non functioning trailer parts must be exchanged for original spare parts of Humbaur GmbH Proof of the HU SP Fig 1 Proof of inspection in operating instruction manual Trailers up to 3 5 to Part 1 HU General inspection SP Safety inspection ...

Page 87: ...spare wheel holder are secure Check the screw connections Fig 5 1 for the spare wheel holder W 003 1 2 W 004 W 004 1 2 3 Tyre type pmax in bar Model 155 80 R13 3 0 Single Zephir Balios Spirit Xanthos 155 R13 RF 3 5 Single Zephir Balios Spirit Xanthos 175 70 R13 3 0 Single Zephir Balios Spirit Xanthos 175 70 R14 3 0 Single Zephir Balios Spirit Xanthos 185 R14C 8PR 4 5 Single Zephir Balios Spirit Xa...

Page 88: ...s Fig 7 Gas strut on tailgate 1 Screw connection 2 Gas strut body 3 Piston rod 4 Bracket console screw connection Secure the GFR tailgate front exit deflector ventilation flap against dropping down when installing or removing gas pressure struts Fig 7 2 Loosen the top Fig 7 1 and bottom Fig 7 4 screw connections Check the screw connections on the consoles Fig 6 1 and Fig 6 4 for firm fit and rotar...

Page 89: ... and outside and check that it is free moving and locks appropriately Check that the individual components are not damaged bent worn Remove any dirt particles from the components Have defective improperly locking 3 point locking repaired by specialist staff 3 point locking for saddle compartment door Fig 12 Check 3 point locking 1 Top rodding with roller 2 Guide clamp 3 Latch lock with rotary knob...

Page 90: ... locking variant 1 1 Rodding bearing 2 End stop 3 Locking Clean the bearing points of the rodding Fig 14 1 and the spacer Fig 14 2 limit roller Fig 15 2 Fig 15 Check lubricate locking variant 2 1 Rods 2 Limit roller 3 Locking bolt Grease the friction surface of the limit roller spacer Window vent mechanics Fig 16 Vent window in door 1 Spring leaf 2 Handle Fig 17 Roof vent The fold out mechanics of...

Page 91: ...etaining spring 3 Eyelets 4 Screw connection 5 Bearing pin 6 Warning sticker Optically inspect the state of the angle lever locks for cracks deformation defects Check that the screw connections Fig 19 4 and bearing pin Fig 19 5 fit firmly Remove any dirt old grease Remove any rust spots using a soft wire brush brass Close the angle lever lock and check the pressure of the flap Check that the retai...

Page 92: ...power distributor box Have all maintenance work on the circuit breaker and power distributor box electric systems carried out by specialist electricians Switch the power supply off prior to carrying out work on the electric systems Battery change Fig 24 Remove the light 1 Holder 2 Light 3 Lid 4 Housing Slowly slide the light Fig 24 2 upwards and out of the bracket Fig 24 1 Lift the cover Fig 24 3 ...

Page 93: ... a high pressure cleaner sensitive components e g electronic components brake components must be protected from direct contact with the stream NOTICE Not cleaning the trailer Corrosive substances contained in litter feed fecal matter may damage the surfaces seal Use only water at normal pressure e g from a hose pipe for cleaning Cleaning the inside Fig 27 Cleaning the inside 1 Hay 2 Litter chips 3...

Page 94: ...ovel 4 Shovel handle 5 Shovel connection 6 Shovel extension The saddle compartment contains a shovel and broom for cleaning the trailer If necessary the shovel elements can be assembled The shovel can be used to collect horse droppings Insert the shovel handle Fig 29 4 into the shovel connection Fig 29 5 The shovel handle clicks in place Insert the shovel extension Fig 29 6 into the shovel connect...

Page 95: ...MACHT S MÖGLICH 8 95 Troubleshooting guide ...

Page 96: ...d specialist work shop WARNING Unsecured trailer unexpected movement Going under the chassis when troubleshooting risk of crushing if the trailer starts to move unexpectedly Make sure that the trailer is secured by wheel chocks wooden blocks so that it cannot roll away Humbaur Service Any warranty claims become invalid if the trailer or its modules are altered or disassembled without our previous ...

Page 97: ...alist workshop Ventilation flaps GFR tailgate do not automatically open further after opening Revolving door at the rear or in front cannot be closed The hinges are worn out deformed the revolving door has settled Slightly lift the revolving door when closing it Have the deformed revolving door replaced or repaired in a specialist workshop The access door saddle compartment door cannot be properly...

Page 98: ...Fault table 8 98 Troubleshooting guide MACHT S MÖGLICH ...

Page 99: ...MACHT S MÖGLICH We wish you a pleasant safe journey Service card ...

Page 100: ... and load securing regulations All illustrations are representative and may show special equipment they are not binding Deviations and modifications are subject to the model type We assume no responsibility for printing or other errors or omissions Subject to technical modifications All specifications are approximate values and relate to a series vehicle without accessories Copying prohibited Prin...

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