background image

 

 

© 

2012 by Huchez Treuils S.A.S.

 

 

Translation of the original instructions manual

 5

EN 

Reproduction prohibited

 

 

 

4 – Reception of the equipment 

 

Make a visual inspection of the packaging to ensure that it is in good condition. 

 

In the event of a problem, issue the usual reserves. 

 

Check that the winch corresponds to your order. 

 

 

 

 

5 – Obligatory regulatory checks by the user 

 

The users are required to comply with the standards in force in their country. 

 

With regard to France: 

 

Order of 1

st

 March 2004 relating to the verification of lifting machines and accessories: 

 

The modifications to the regulation relating to the use and verification of lifting machines and accessories, which came 

into effect on 1st April 2005, impose new obligations on all users: 

 

 

The suitability inspection that involves checking that the lifting machine is suitable for the work that the user 

intends to carry out, as well as for the risks to which workers are exposed, and that the intended operations are 

compatible with the conditions of use for the machine defined by the manufacturer. 

 

The assembly and installation inspection that involves ensuring that the lifting machine is assembled and installed 

safely in accordance with the manufacturer's instruction manual, 

 

The general periodic visits that involve an inspection of the state of preservation and the operating tests. 

 

The commissioning or recommissioning inspections in the event of a change in the place of use, the configuration 

or the conditions of use on the same site; following the disassembly and subsequent reassembly of the lifting 

machine; after any major replacement, repair or transformation concerning the essential components of the lifting 

machine; or following any accident caused by the failure of an essential component of the lifting machine. 

 

The maintenance booklet (order of 2nd March 2004 applicable from 1st April 2005) which must be used to record 

the maintenance operations carried out in accordance with the recommendations of the manufacturer of the 

machine as well as any other inspection, maintenance operation, repair, replacement or modification carried out 

on the machine. For each operation, it is essential to record the date of the work, the names of the people and, 

where appropriate, the companies which carried out the work, the nature of the operation and, if it is a periodic 

operation, the frequency. If the operations involve the replacement of certain components of the machine, the 

references of these components are indicated. The English version of the maintenance booklet for our lifting 

winches can be downloaded from our website www.huchez.fr/ uk under the heading "After sales services”. A copy 

is however proposed in the annexes of this manual. 

 

The inspections must be carried out in accordance with a protocol and are intended to ensure preventive maintenance 

aimed at detecting any damage or defect liable to cause a hazard. 

 

 

 

 

6 – Presentation of the machines 

 

TRBoxter INOX winches are lifting and pulling machines manufactured according to the standards and regulations in 

force. 

 

Summary of Contents for TRBoxter INOX 250

Page 1: ...2012 by Huchez Treuils S A S Electric winch Electric winches TRBoxter INOX 250 to 990 kg Instruction manual _______________________ EN 345 20 18 1...

Page 2: ...the equipment p 5 5 Obligatory regulatory checks by the user p 5 6 Presentation of the machines p 5 6 1 Technical description 6 2 Operation 6 3 Models available 6 4 Dimensions and fastenings 6 5 Acces...

Page 3: ...EOPLE Do not begin moving the load until you have attached it correctly and checked that all personnel are outside the danger zone Before use the operator must always check that the machine rope hook...

Page 4: ...tion insert objects into moving parts work on loaded winches or when the rope is taut use the winch rope as a towing chain drum on the control box overheating of the motor and electrical equipment Pla...

Page 5: ...the place of use the configuration or the conditions of use on the same site following the disassembly and subsequent reassembly of the lifting machine after any major replacement repair or transforma...

Page 6: ...IP 55 double insulation Speed variation versions optional only 24 V direct control electromagnetic brake Electrical equipment under watertight cover Very low voltage 24 V remote control IP 65 6 2 Ope...

Page 7: ...8 7 12 10 1 1 tri 55 TRBOXTER751BT 1Am 750 900 3 142 30 9 6 5 5 5 0 75 mono 95 TRBOXTER753BT 1Am 750 900 3 142 30 9 6 5 5 5 0 75 tri 95 TRBOXTER991BT 1Bm 990 990 3 81 23 10 5 4 1 1 mono 95 TRBOXTER993...

Page 8: ...0 990 Standard Motor kW A mm L without with limit switch mm H mm 1 1 540 456 608 332 5 6 5 Accessories TRBoxter INOX winches can be delivered with ropes and accessories 6 6 FEM classification There ar...

Page 9: ...sidered to be in operation during downtimes for example between lifting and lowering These three parameters give the FEM classification for the TRBoxter INOX TRBoxter INOX from 250 to 990 kg Usage rat...

Page 10: ...not connect the phases of the network to the output terminals for the connection of the motor U V W Tighten the screws to the suitable tightening torque Check before switching on that all the connect...

Page 11: ...eter and 8 8 class for TRBoxter INOX 250 and 500 kg and 12 mm diameter and 8 8 class for TRBoxter INOX 750 990 kg In all cases where this is possible favor an assembly using special nuts supplied with...

Page 12: ...ing and servicing your machine Any use which contravenes our instructions may create hazards In this case the manufacturer cannot accept any liability Do not use this machine before having read and un...

Page 13: ...breaker main circuit breaker Very important the winch will only provide full power if the motor is supplied via a cable section which is suited to this use Recommended power cable section VOLTAGE TYPE...

Page 14: ...the direction labels in the control unit or the cabling inside the winch Never shunt the disconnecting switches electrical switches prevention or limitation equipment Never block adjust or remove swit...

Page 15: ...e protective gloves when handling steel ropes Never use a rope with faults such as an unacceptable number of broken strands basket distortions broken bird caging flattening constrictions strand extrus...

Page 16: ...were not supplied with the machine by the manufacturer check that they guarantee a level of safety corresponding to coefficient 5 Winding the rope on the drum to do this tension the rope and wind it w...

Page 17: ...REPARABLE DAMAGE TO THE ROPE It is important to respect the indication below if the rope start on the winch is at the bottom respect the same principle Failure to respect this precaution will damage y...

Page 18: ...roup of cams set the trigger point for each cam using their adjustment screws 11 the screws are numbered to indicate the cams in increasing order from the bottom of the group to the top then tighten t...

Page 19: ...tory checks by the user Check that the mechanical components are well lubricated during each periodic general inspection Renew the grease every 100 hours or every three years FUCHS Renolit CXI2 grease...

Page 20: ...should be sent to the corresponding collection centre Make sure to remove the grease before disposing of the equipment 11 Spare parts If during maintenance operations you notice that certain parts of...

Page 21: ...iminate the short circuit Short circuit in the motor Have the fault corrected in an approved workshop Power supply cables incorrectly connected Correct the connection Motor earth fault Have the fault...

Page 22: ...of the original instructions manual22EN Reproduction prohibited 13 Tests This winch has been tested in the factory in a dynamic situation with a coefficient of 1 1 in a static situation with coeffici...

Page 23: ...correspond to a standard installation of our standard models If the winch is adapted to a specific use a specific electrical diagram is required do not hesitate to contact us to obtain this TRBoxter...

Page 24: ...13124I 2 13124I 2 13124I 2 13124I Screw CHC M5x20 STAINLESS STEEL 3 4 13208I 4 13208I 4 13208I 4 13208I Washer NF E 25 514 M 5 STAINLESS STEEL 4 2 13351I 2 13351I 2 13351I 2 13351I Nylon bearing ring...

Page 25: ...2012 by Huchez Treuils S A S Translation of the original instructions manual25EN Reproduction prohibited B Electrical diagrams TRBoxter INOX low voltage control mono...

Page 26: ...ion 6 Motor thermal protection 7 Single phase 230 V motor capacitor 9 For brake outage 10 Raising control box 11 Lowering control box 12 Emergency stop control box 13 Control unit caravan socket 14 Up...

Page 27: ...2012 by Huchez Treuils S A S Translation of the original instructions manual27EN Reproduction prohibited TRBoxter INOX low voltage control tri...

Page 28: ...y fuse holder mandatory 4 500 Ma 230 V 50 Hz single phase fuse 5 24 V 1 6 A secondary circuit fuse Option 6 Motor thermal protection 7 Single phase 230 V motor capacitor 8 230 400 V 50 Hz three phase...

Page 29: ...M16 30 10 1 24716 24717 24716 24717 Motor 11 1 23873 23873 23873 23873 Transmission casing 12 1 23875 23875 23875 23875 Transmission cover 13 1 23876 23876 23876 23876 Outer casing 14 1 24700 24700 24...

Page 30: ...ISO 4017 M16 30 12 1 24716 24717 24716 24717 Motor 13 1 20647 20647 20647 20647 Protection 14 1 22795 22795 22795 22795 Washer 16x65x5 15 1 24453 24453 24453 24453 Transmission casing 16 1 24455 24455...

Page 31: ...f the rope on the first layer Essential when installing a two way system Electronic load limiter With CROUZET limiter The winch is adjusted in the factory with the electrical voltage indicated on the...

Page 32: ...network Non compliance with this instruction will cause death or serious injury WARNING UNEXPECTED OPERATION OF THE EQUIPMENT This product must not be used in the capacity of the critical functions o...

Page 33: ...played 4 Press save button 5 A value in amperes is displayed increase to the maximum using the up button then press save 6 Press the browse button until D001 is displayed 7 Press the up button until D...

Page 34: ...Arrow 2 H 3 Arrow 2 C 4 Press C001 then arrow 1 until C041 is displayed 5 Press the value in ampere is displayed press until the maximum value then press to confirm 6 Press returns to C041 then press...

Page 35: ...re engaged by turning the button by a further quarter of a turn and allowing the drum to rotate freely When the control button is once more in contact with the cover the system is correctly engaged Th...

Page 36: ...the original instructions manual36EN Reproduction prohibited E Maintenance booklet The English version of the maintenance booklet for our lifting winches can be downloaded from our website www huchez...

Page 37: ...2012 by Huchez Treuils S A S Translation of the original instructions manual37EN Reproduction prohibited...

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