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Hubner AMP 41, Operating And Assembly Instructions Manual

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Hubner AMP 41 Operating And Assembly Instructions Manual Download Page 1

 

AMP(H)41_MANUAL-en_R11 

ID 75056 

Release date: 2019-03-28 

 

 

 

 

English 

  

 

 
 
 
 

 

 

Operating and assembly instructions 

 

Absolute encoder with 
PROFIBUS-DP interface and PROFIsafe protocol 

 

AMP 41 

in construction types B5 (flange) and B35 (flange and foot) 

AMPH 41 (

hollow shaft design) 

 

Functional safety according to EN 61508: SIL CL3 and EN ISO 13849: PL e 

 

Read the operating and assembly instructions prior to 
assembly, starting installation and handling! 
Keep for future reference! 

 

Translation of the original operating and assembly instructions 

Summary of Contents for AMP 41

Page 1: ...protocol AMP 41 in construction types B5 flange and B35 flange and foot AMPH 41 hollow shaft design Functional safety according to EN 61508 SIL CL3 and EN ISO 13849 PL e Read the operating and assembl...

Page 2: ...ischer Maschinen GmbH Fax 49 641 73645 Siemensstr 7 Internet www huebner giessen com 35394 Giessen Germany E mail info huebner giessen com Document information Release date Rev date 2019 03 28 Documen...

Page 3: ...or written permission of Johannes H bner Fabrik elektrischer Maschinen GmbH Content information text drawings graphics and other representations are protected by copyright and are subject to commercia...

Page 4: ...Transport packaging and storage 19 3 1 Safety instructions for transport 19 3 2 Incomings goods inspection 19 3 3 Packaging disposal 19 3 4 Storage of packages devices 19 4 Assembly 20 4 1 Safety inst...

Page 5: ...lti Turn Preset Single Turn 43 6 6 2 2 4 Safe Control 44 6 6 3 Process data JHG PROFIBUS module 45 6 6 4 Register structure of the process data 45 6 6 4 1 Input data 45 6 6 4 1 1 Cam register 45 6 6 4...

Page 6: ...or 75 9 2 F Periphery DB 75 9 2 1 Measuring system F Periphery DB DB1638 Overview of variables 76 9 2 1 1 PASS_ON 76 9 2 1 2 ACK_NEC 76 9 2 1 3 ACK_REI 77 9 2 1 4 IPAR_EN 77 9 2 1 5 PASS_OUT QBAD QBAD...

Page 7: ...92 15 Maintenance 93 16 Appendix 94 16 1 References 94 16 2 Abbreviations and terms used 94 16 3 T V certificate 96 16 4 PROFIBUS DP certificate 97 16 5 PROFIsafe certificate 98 16 6 Accessories 99 16...

Page 8: ...13 M 104957 a Mounting instructions added Accessories added 2014 09 24 J Klingelh 6 Chapter 15 Maintenance added 2014 11 14 J Klingelh 7 Incremental interface optional with HTL Level 2015 09 28 F Eber...

Page 9: ...licability These operating and assembly instructions apply exclusively for the following measuring system series with PROFIBUS DP interface and PROFIsafe profile AMP 41 AMPH 41 The products are labell...

Page 10: ...ated in relation to safety 1 2 2 Principle of the safety function System safety results when Each of the two scanning channels is largely fail safe thanks to individual diagnostic measures The measuri...

Page 11: ...electromagnetic fields EN 61000 4 4 2012 Fast transient electrical disturbances burst EN 61000 4 5 2006 Surge EN 61000 4 6 2009 Immunity to conducted disturbances induced by radio frequency fields EN...

Page 12: ...lassification of types of construction mounting arrangements and terminal box position IM code Environmental influences EN 60068 1 1994 Environmental testing General and guidance EN 60068 2 1 2007 Col...

Page 13: ...tion of the number of revolutions Max 32768 revolutions C Inspection system Single Turn Magnetic detection of number of steps revolution Max 8192 steps revolution with 8 bit accuracy D Inspection syst...

Page 14: ...e required precautions are not met WARNING Means that death or serious injury can occur if the required precautions are not met CAUTION Means that minor injuries can occur if the required precautions...

Page 15: ...e applied safety standard The system manufacturer must check that the characteristics of the measuring system satisfy his application specific safety requirements The responsibility or decision regard...

Page 16: ...the supply voltage off and on again The process data channel addressable via PROFIBUS is not necessarily affected by this If the internal diagnosis in the master channel does not detect an error the p...

Page 17: ...visions and requirements must be observed and communicated The operator is obliged to inform personnel on special operating features and requirements Prior to commencing work personnel working with th...

Page 18: ...measures The power supply must be protected with a fuse suitable for the supply lead cross section Cables used must be suitable for the temperature range A defective measuring system must not be opera...

Page 19: ...sunlight 3 2 Incomings goods inspection Check delivery immediately upon receipt for completeness and possible transport damage Inform the forwarder directly on receipt of the goods about existing tran...

Page 20: ...allation situation is application dependent the following notes are not exhaustive All fastening screws must be secured against unintentional loosening All screwed connections must be inspected once a...

Page 21: ...ambient temperature depends on the speed and degree of protection of the device and the place of installation Degree of protection The device complies with the specified degree of protection see chap...

Page 22: ...emented to tolerance 85 H7 0 0 035 1 Fit coupling 2 onto motor shaft 1 2 Secure the coupling hub on the motor shaft 1 using the clamping screw 3 Lightly grease the motor centering 1a 4 Fasten the inte...

Page 23: ...e recommend using screws of the property class 10 9 as well as friction enhancing shims in the parting line see Chapter 16 6 Accessories 1 Fit coupling 2 onto motor shaft 1 2 Secure the coupling hub o...

Page 24: ...parallel keys to DIN 6885 Observe the installation instructions supplied with the adapter shaft when installing 2 Secure the torque bracket 2 to the hollow shaft encoder 4 using the 4 supplied Tensil...

Page 25: ...screws for example on the motor housing or the foundations NOTES Once fitted the link rod must rotate easily around the link rod heads Failure to observe this point may result in damage to the bearin...

Page 26: ...rge area A 5 wire cable with a PE conductor isolated from the N conductor so called TN network must be used for the drive motor cabling This will largely prevent equipotential bonding currents and the...

Page 27: ...ations are always supplied with voltage The bus termination must be provided externally via the connection plug Repeaters signal amplifiers have to be used with more than 32 clients or to expand the n...

Page 28: ...er 16 6 Accessories on page 99 Fig 5 Connector assignment 5 3 1 Supply voltage NOTICE Danger of unnoticed damage to the internal electronics due to unacceptable overvoltages If an overvoltage of 36 V...

Page 29: ...C 1 3 Channel A 5 V differential 13 27 V DC 1 4 Channel A 5 V differential 13 27 V DC 5 0 V GND Data reference potential Cable specification min 0 25 mm2 shielded To guarantee the signal quality and m...

Page 30: ...ce WARNING This additional interface is not evaluated in relation to safety and must not be used for safety oriented purposes The measuring system checks the outputs of this interface for the feed in...

Page 31: ...ce When passing through a revolution a corresponding number of pulses are output To evaluate the counting direction a 2nd signal sequence with a 90 phase offset is output for the control The increment...

Page 32: ...ecessary for it varies very strongly Exactly this reloading of the cable capacitances is responsible for the high dissipation and heat which result thereby in the measuring system Example Cable with 7...

Page 33: ...nal standards ICE 61158 and IEC 61784 The application and engineering aspects are defined in the PROFIBUS User Organization guidelines These serve to fulfil the user requirements for a manufacturer in...

Page 34: ...e a simple plug and play configuration for PROFIBUS the characteristic communication features for PROFIBUS devices were defined in the form of an electronic device data sheet device master file GSD fi...

Page 35: ...safety oriented data via PROFIBUS and PROFINET and is internationally standardized in IEC 61784 3 3 PROFIsafe is a functional extension of PROFIBUS DP and was the first communication standard in accor...

Page 36: ...ue and the calculated speed value of the first measuring system are directly transmitted in the unsafe process data channel This channel is generally processed more frequently by the control This allo...

Page 37: ...ed into the parameterization configuration and data transfer phases It is checked whether the planned nominal configuration agrees with the actual device configuration The device type the format and l...

Page 38: ...status information When the measuring system starts up both LEDs flash briefly The display then depends on the operating status of the measuring system LED green Bus Run ON Ready for operation OFF Sup...

Page 39: ...bytes for the PROFIsafe parameter block Byte Bit Input data X 0 28 215 Cam data Unsigned16 X 1 20 27 X 2 28 215 Status Unsigned16 X 3 20 27 X 4 28 215 Speed Integer16 X 5 20 27 X 6 28 215 Actual valu...

Page 40: ...F Periphery DB or the bit Preset_Request in the Control1 register When the preset has been executed the bit is automatically reset 21 214 Reserved 215 Error The bit is set if a present request could...

Page 41: ...ly 16 bit registers have previously been possible on the control side the position value must be calculated first The number of revolutions is noted in the Multi Turn register and the current Single T...

Page 42: ...parameter error via the PROFIBUS standard diagnosis and does not start up 23 WD_timeout Watchdog Timeout during communication The bit is set if the set watchdog time F_WD_Time in the F Paramters is ex...

Page 43: ...Bit 15 8 7 0 Data 215 28 27 20 As only 16 bit registers have previously been possible on the control side the preset value to be written must be calculated first The desired preset value must be in th...

Page 44: ...ual consecutive numbers are synchronized The measuring system is then reset from safe status output of passivated data to normal status output of cyclical data 22 R_cons_nr Resetting of the counter fo...

Page 45: ...ructure of the process data 6 6 4 1 Input data 6 6 4 1 1 Cam register Unsigned16 Byte X 0 X 1 Bit 15 8 7 0 Data 215 28 27 20 Bit Description 20 Speed overflow The bit is set if the speed value is outs...

Page 46: ...s per revolution according to type plate the actual position can then be calculated Position in steps steps per revolution number of revolutions Single Turn position Steps per revolution 8192 13 Bit N...

Page 47: ...CRC of iParameters Default 1132081116 Range 0 4294967295 48 X 12 F_Par_CRC Unsigned16 CRC of F Parameters Default 46906 Range 0 65535 49 6 7 1 1 F_Check_SeqNr The parameter defines whether the sequen...

Page 48: ...r defines the monitoring time ms in the measuring system A valid current safety telegram must arrive from the F Host within this time otherwise the measuring system will be set to safe status The pred...

Page 49: ...ate the F_Par_CRC Standard value 46906 valid for all F Parameters with default setting 6 7 2 iParameters F_iPar Application dependent device characteristics are defined with the iParameters A CRC calc...

Page 50: ...ts This parameter defines the maximum permissible position deviation in increments of the master slave scanning units integrated into the measuring system The permissible tolerance window is basically...

Page 51: ...the automation task A CRC calculation is necessary for safe transmission of the individually set iParameters This must be performed when changing the predefined iParameters via the JHG program JHG_iPa...

Page 52: ...tem with the menu File Open XML tem plate as example here AMP41_001 xml Modify the relevant parameters if necessary then click on the Generate CRC switch for the F_iPar_CRC calculation Each parameter...

Page 53: ...in the example below is valid for the default setting shown here also see chapter 8 3 2 Setting the F Parameters on page 67 7 2 1 Non settable F Parameters The F Parameters specified below are either...

Page 54: ...nsures that failures and errors are detected and corresponding reactions are triggered which keep the F System in safe status or put it into a safe status A standard user program can run in the F CPU...

Page 55: ...manual particularly the safety instructions and warnings The configuration shown should be taken as an example The user is required to check and adapt the usability of the configuration for his own ap...

Page 56: ...L en_R11 2019 03 28 Absolute Encoder AMP H 41 8 2 Hardware configuration Start SIMATIC Manager and create a new project Using the right mouse button insert the SIMATIC 300 Station as a new object in t...

Page 57: ...MP H 41_MANUAL en_R11 2019 03 28 57 Insert a PROFIBUS as a new object in the same way An Industrial Ethernet must also be inserted at this point if necessary Double click on Hardware to start the hard...

Page 58: ...NUAL en_R11 2019 03 28 Absolute Encoder AMP H 41 If the hardware catalog is not shown on the right it can be displayed with the View Catalog menu Drag a rail into the project window to take the hardwa...

Page 59: ...of the rack with SIMATIC 300 SM 300 DO 300 SM 326F DO 10xDC24V 2A 6ES7 326 2BF01 0AB0 Drag digital input module SM 326F DI 24xDC24V in the catalog to position 5 of the rack with SIMATIC 300 SM 300 DI...

Page 60: ...ile The measuring system now appears in the catalog as a new item PROFIBUS DP Additional Field Devices Encoder HUEBNER AMP H 41 The individual configuration options are shown under this item JHG PROFI...

Page 61: ...g with the right mouse button on the relevant position in the rack or slot For the CPU Protection level 1 and a Password must be configured in the Pro tection register The Mode field is not relevant f...

Page 62: ...line now available using Drag Drop With connection of the measuring system to the master system in the Properties window of PROFIBUS interface AMP H 41 in the Parameters register you can now config u...

Page 63: ...egister configure Operating mode Safety mode compliant with SIL3 AK5 6 and confirm the following window with Close For the digital input module in the Parameters register in folder structure Parameter...

Page 64: ...ettings for channels 0 12 and 1 13 remain unchanged For channels 2 14 3 15 4 16 and 5 17 the tick must be removed under Activated In the sub folder Supply group 2Vs 4Vs for all channels 6 18 7 19 8 20...

Page 65: ...Periphery a RESET symbol is required for the digi tal input I 16 0 To do this click with the right mouse button on the item FDI24xDC24V in the rack or slot and select Edit Symbols In the Symbol colum...

Page 66: ...item JHG PROFIbus Select the Parameter Assignment register If different parameter values are required as shown above a F_iPar_CRC calculation must occur for this new parameter data set see chapter 7...

Page 67: ...e PROFIsafe register The parameter value for the parameter F_iPar_CRC results from the set parameter data set for the iParameters and the calculated CRC value see chapter 8 3 1 Setting the iParameters...

Page 68: ...35 Cyclic interrupt OBs have the advantage that they interrupt the cyclic program processing in OB 1 of the standard user program at fixed time intervals i e in a cyclic interrupt OB the safety progr...

Page 69: ...the Object Blocks OBs The necessary Organization Blocks OB35 and OB82 to OB86 are created below The Organization Blocks are inserted with the right mouse button in the project window Insert New Object...

Page 70: ...H 41 8 4 4 Generating the functions F FCs The necessary functions FC1 and FC2 are created below The functions are inserted with the right mouse button in the project window Insert New Object Function...

Page 71: ...L FC1 must be entered in the open LAD STL FBD program window Finally save the item and close the window again For the operator acknowledgment of the F Periphery after the elimination of errors the var...

Page 72: ...re inserted from the tool bar the variable F00008 ACK_REI is assigned to one assignment and the variable F00026 ACK_REI to the other Finally the Assignment not yet interconnected is interconnected to...

Page 73: ...confirm the next window Edit F Runtime Groups with OK The programming and modifications are now complete 8 5 Generating the safety program To generate the safety program in SIMATIC Manager Options Edi...

Page 74: ...ficient to test the modifications 9 Access to the safety oriented data channel The safety oriented data channel in the JHG PROFIsafe module is accessed via the process image as with a standard periphe...

Page 75: ...system is then reconnected 9 2 F Periphery DB For each F Periphery measuring system and digital output module an F Periphery DB is automatically generated during compilation in HW Config With referenc...

Page 76: ...ndard program Read QBAD_I_xx BOOL 1 Substitute values are output in input channel Read QBAD_O_xx BOOL 1 Substitute values are output in output channel Read 9 2 1 1 PASS_ON With the variable PASS_ON 1...

Page 77: ...ves IO standard devices can be found in the PROFIsafe Specification from V1 20 or the documentation on the fail safe DP Standard Slave IO Standard Device NOTES No passivation of the measuring system i...

Page 78: ...er number A5E00109537 04 9 3 Access to variables of the F Perhiphery DB For each F Periphery measuring system and digital output module an F Periphery DB is generated automatically during compilation...

Page 79: ...e F Runtime Group If the establishment of communication between F CPU and measuring system takes longer than the monitoring time set in HW Config in the Object Properties for the F Periphery no automa...

Page 80: ...f the preset adjustment function is a critical process as the resulting actual value jump e g when using a controller could cause uncontrolled machine movements The preset adjustment function may ther...

Page 81: ...ue the measuring system checks that all prerequisites for ex ecution of the preset adjustment function are fulfilled If so the preset value is written as the new position value In case of error the ex...

Page 82: ...nication or a parameterization error was detected and has been eliminated For the operation acknowledgment of the measuring system a positive edge of variable ACK_REI of the F Periphery DB is required...

Page 83: ...FIBUS connection between F CPU and measuring system is faulty The set value for the window increments parameter was exceeded Check that the set value for the Window increments parameter is suitable fo...

Page 84: ...st can request further data from the master slave diagnosis which then allows a detailed evaluation of the reasons for the fault The reports obtained in this way can be generated from the master if th...

Page 85: ...1 2 1 2 Station status 2 Standard diagnosis byte 2 Bit 7 Deactivated Slave was removed from the poll list from the master Bit 6 Reserved Bit 5 Sync_Mode Is set by the slave after receipt of the SYNC c...

Page 86: ...d diagnosis 11 2 2 Extended diagnosis In addition to the DP standard diagnosis report the measuring system provides an extended diagnosis report which contains the module status Status block Byte 7 By...

Page 87: ...was provided for the measuring system being replaced this must also be provided for the new measuring system The new measuring system must be installed in accordance with the specifications and requi...

Page 88: ...supply The power supply used must meet the requirements of SELV PELV IEC 60364 4 41 2005 Chapter 5 3 1 Supply voltage on page 28 Correct PROFIBUS installation Observance of the international standard...

Page 89: ...rror occurrence and alarm indication Via channel internal self diagnosis 100 in relation to the measuring system shaft Through channel comparison Parameterizable with iParameter Window increments T1 p...

Page 90: ...ements Idleness tolerance Preset 1 5 increments Integration time Safe Counting direction forward backward Transmission RS485 twisted and shielded copper cable with a single conductor pair cable type A...

Page 91: ...al IP66 with axial shaft seal 14 4 Mechanical characteristics 14 4 1 AMP 41 Mechanically permissible speed Degree of protection IP54 Degree of protection IP66 6000 rpm 4000 rpm Shaft load at the shaft...

Page 92: ...SO 281 2007 Speed Operating temperature 3 9 1011 revolutions at 4000 rpm 70 C Bearing grease life time Speed Operating temperature 12 years at 4000 rpm 70 C Permissible angular acceleration 104 rad s2...

Page 93: ...system and the mount ing on a regular basis Inspections must be recorded in a log book Interval Inspections Yearly Inspect the coupling for damage and ensure it is properly tightened and free of play...

Page 94: ...AMPH 41 Absolute encoder with redundant dual scanning hollow shaft design AMP H 41 Absolute encoder with redundant dual scanning all designs B35 Construction type with flange and foot B5 Construction...

Page 95: ...ement rate or continuous demand Probability of dangerous failure per hour PNO PROFIBUS User Organization PROFIBUS Nutzer Organisation e V PROFIBUS Manufacturer independent open field bus standard Proo...

Page 96: ...96 AMP H 41_MANUAL en_R11 2019 03 28 Absolute Encoder AMP H 41 16 3 T V certificate...

Page 97: ...Absolute Encoder AMP H 41 AMP H 41_MANUAL en_R11 2019 03 28 97 16 4 PROFIBUS DP certificate...

Page 98: ...98 AMP H 41_MANUAL en_R11 2019 03 28 Absolute Encoder AMP H 41 16 5 PROFIsafe certificate...

Page 99: ...on enhancing shims order no ID 22364 for enhancing friction in screw connections 4 pcs shims 18 7 5 x 0 18 mm with friction enhancing nickel diamond coating EKagrip 35 not included in the scope of del...

Page 100: ...UAL en_R11 2019 03 28 Absolute Encoder AMP H 41 16 7 Dimension drawings Further dimension drawings on our website or on request 16 7 1 AMP 41 construction type B5 flange AMP 41 PROFIsafe over PROFIBUS...

Page 101: ...Absolute Encoder AMP H 41 AMP H 41_MANUAL en_R11 2019 03 28 101 16 7 2 AMP 41 construction type B35 flange and foot AMP 41 PROFIsafe over PROFIBUS HM 13 M 104957a...

Page 102: ...102 AMP H 41_MANUAL en_R11 2019 03 28 Absolute Encoder AMP H 41 16 7 3 AMPH 41 hollow shaft design AMPH 41 PROFIsafe over PROFIBUS HM 13 M 104960...

Page 103: ...Absolute Encoder AMP H 41 AMP H 41_MANUAL en_R11 2019 03 28 103 16 7 4 AMPH 41 with adapter shaft ADA HFA external centering AMPH 41 PROFIsafe over PROFIBUS HM 13 M 104961...

Page 104: ...104 AMP H 41_MANUAL en_R11 2019 03 28 Absolute Encoder AMP H 41 16 7 5 AMPH 41 with adapter shaft ADA HG screw in type AMPH 41 PROFIsafe over PROFIBUS HM 13 M 104976...

Page 105: ...ormation General data Manufacturer Address CE marking Type Serial number S N Date of manufacturing Commission number C N Operating temperature range of device Order number ID Supply voltage Max speed...

Page 106: ...er Multiturn PROFIsafe over PROFIBUS AMP solid shaft design AMPH hollow shaft design Series 41 Functional safety according to EN 6150 and EN ISO 13849 Electrical connections K M12 connectors Resolutio...

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