1.
Important notes
1.1
On delivery ...........................................................................................................................................................................4
1.2
Warranty and liability ..........................................................................................................................................................4
1.3 Instructions ..........................................................................................................................................................................4
1.4
Approvals and identification ...............................................................................................................................................4
1.5
Regulations, official approvals ...........................................................................................................................................4
1.6
Key to symbols used ...........................................................................................................................................................4
1.7
Standards and directives ....................................................................................................................................................5
1.7.1
Germany § ........................................................................................................................................................................5
1.7.2
Switzerland § ....................................................................................................................................................................5
1.7.3
Austria § ...........................................................................................................................................................................5
1.7.4
Europe § ...........................................................................................................................................................................5
2. Installation
2.1
Characteristics of the boiler room ......................................................................................................................................6
2.2
Installation and set-up .........................................................................................................................................................6
2.2.1 Installation ........................................................................................................................................................................6
2.2.1.1
Removing refractory lining elements (Option) ...................................................................................................................................6
2.2.1.2
Fitting refractory lining elements .......................................................................................................................................................7
2.2.2 Set-up ...............................................................................................................................................................................7
2.3
Installing the boiler..............................................................................................................................................................8
2.3.1
Installing the bottom section ..............................................................................................................................................8
2.3.2
Changing the boiler door attachment side (Option) ............................................................................................................8
2.3.3
Fitting the heat exchanger .................................................................................................................................................9
2.3.4
Fitting the burner.............................................................................................................................................................10
2.3.5
Fitting the control, routing probes and sensors ................................................................................................................12
2.3.6
Fitting the casing and the pellet hopper ...........................................................................................................................14
2.3.7
Fitting the RAS 81 suction system (Option) .....................................................................................................................16
3.
Technical information
3.1
Brief description ................................................................................................................................................................18
3.2
Technical data ....................................................................................................................................................................19
3.3 Dimensions ........................................................................................................................................................................20
3.4
Space requirement ............................................................................................................................................................21
3.5
Overall unit dimensions and weights ...............................................................................................................................22
4. Installation
4.1
Water connections .............................................................................................................................................................23
4.1.1
General provisions ..........................................................................................................................................................23
4.1.2
Safety equipment ............................................................................................................................................................23
4.1.3
Return temperature control .............................................................................................................................................23
4.1.4
Insulation of the heat distribution system .........................................................................................................................23
4.1.5
Additional installation information ....................................................................................................................................23
4.1.6
Hydraulic integration .......................................................................................................................................................24
4.2
Connection of the flue gas system and flue duct dimensions ........................................................................................26
4.3
Electrical connections .......................................................................................................................................................27
4.3.1
General information ........................................................................................................................................................27
4.3.2
Electrical connection .......................................................................................................................................................27
4.3.3
Wiring diagram ................................................................................................................................................................28
4.3.4
Connection diagram ........................................................................................................................................................33
4.3.5
Legend, wiring diagram, connection diagram...................................................................................................................34
2
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TABLE Of COnTEnTS
Summary of Contents for 30-BioLyt 13
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