Honda MBX50, Workshop Manual

Page: 80 / 194

CLUTCH/Kl CKSTARTE R/G EARSH I FT LINKAGE
�HONDA
� MBXSO· MBX80
Measure the kick idler gear I.D.
SERVICE LIMIT: 15.100 mm (0.5945 in)
Measure the countershaft 0.D.
SERVICE LIMIT: 14.940 mm (0.5882 in)
Calculate the clearance between the gear and shaft.
SERVICE LIMITE: 0.100 mm (0.0039 in)
KICKSTARTER INSTALLATION
Install the 15 mm thrust washer and kickstarter
idler gear and ratchet guide plate.
Tighten the ratchet guide plate with the two bolts.
Tighten to the specified torque.
TORQUE: 8-12 N.m (0.8-1.2 kg-m, 6-9 ft-lb)
CAUTION
Do not mix the 15 mm thrust washer (0.5
mm thick and kick spindle 15 mm thrust
washer (1.0 mm thick).
Install the kickstarter in the reverse order of dis­
assembly.
CAUTION
• Slide the ratchet over the kickstarter
spindle with the punch mark on the ratchet
aligned with the spring hole in the spindle.
• Do not confuse the 15 mm washer (1.0
mm thick) with the 0.5 mm thickness
washer.
7-13
(1) COUNTERSHAFT
(2) RATCHET GUIDE PLATE
(3) 15 mm THRUST WASHER
(0.5mm)
(4) KICKSTARTER IDLER GEAR
(1) 15 mm THRUST WASER
(1.0 mm)
(2) SPRING HOLE
(3) PUNCH MARK