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Highlight Synergy 0.5, Operation Manual

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SYNERGY 0.5 

LOW PROFILE 

TURNTABLE STRETCH 

WRAPPER 

SERIAL NUMBER 

 

 

 

Please refer to the serial number in all correspondence with Highlight or 
any Highlight Distributor. This identifies your machine and will help in 
our ability to quickly and efficiently respond to your needs. 

 
 
 

OPERATION MANUAL NUMBER: SYN0.5LPSTD2013 / JULY-2015 / JAN-2019 

 

Operation Manual 

Summary of Contents for Synergy 0.5

Page 1: ...fer to the serial number in all correspondence with Highlight or any Highlight Distributor This identifies your machine and will help in our ability to quickly and efficiently respond to your needs OP...

Page 2: ...ustments 12 Machine Placement 13 Machine Set Up 14 Frequency Drive Adjustments 15 Pre Operation Adjustments 26 Load Compression Testing 27 Optional Scale Package 28 Operation Instructions 31 Film Load...

Page 3: ...airie SW Wyoming Mi 49519 1 800 531 2465 2 Figure 1 Synergy 0 5 Low Profile Side View 11 Figure 2 Altivar 12 AC Drive Keypad 15 Figure 3 Film Loading Threading Diagram 32 Figure 4 Top View of Package...

Page 4: ...1 Highlight Industries Inc Synergy 0 5 Turntable Stretch Wrapper Operation Manual General Information...

Page 5: ...ns and Symbols High Voltage This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you or other persons operating the equipment Read the message a...

Page 6: ...fied personnel Otherwise there is a danger of electric shock or fire High Voltage The user is responsible for conforming to all applicable code requirements with respect to grounding all requirements...

Page 7: ...er provisions herein will be limited to the replacement or repair or modification of or issuance of a credit for the equipment involved at Highlight s option Highlight neither assumes nor authorizes a...

Page 8: ...ndard electrical wiring practices and schematics symbols To guarantee safe operation of the equipment carefully observe the safety messages throughout this manual Keep this operating manual and distri...

Page 9: ...ight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 8 Revision Revision Comment Date of Revision Initial Release April 2011 Updated turntable drawing ref 2008 Oct 2013 RDU Updated Film...

Page 10: ...2 Highlight Industries Inc Synergy 0 5 Turntable Stretch Wrapper Operation Manual Specifications...

Page 11: ...ch 60 Turntable Height from Floor inch 3 25 Operation Space inch 105 L x 75 W Maximum Pallet Size inch 52 x 52 Shipping Weight lbs 1000 Electrical Specifications 120VAC 60Hz Single Phase 15Amp NEMA 12...

Page 12: ...ming Mi 49519 1 800 531 2465 11 Note Shown below are STANDARD assembly drawings It may not reflect your purchased system especially when optional items are added Refer to the Technical References sect...

Page 13: ...3 Highlight Industries Inc Synergy 0 5 Turntable Stretch Wrapper Operation Manual Installation Adjustments...

Page 14: ...er Positioning of the Machine Place the Synergy Turntable Stretch Wrapper close to an area where you will be wrapping your loads Make sure that there is sufficient room to load unload the machine and...

Page 15: ...e all shipping fasteners holding the machine to the pallet 2 Place the forks of the forklift through the tubes provided on the base of the machine remove the machine from the shipping skids and place...

Page 16: ...ion for detailed drive parameter settings Refer to the drive manufacturer s manual provided on their CD provided with this machine for more detailed drive information Altivar 12 Digital Keypad Descrip...

Page 17: ...the control programming modes 9 CONFIGURATION mode LED When illuminated it indicates when a value can be changed 10 MONITORING mode LED When illuminated it indicates when the display is monitoring the...

Page 18: ...In Standard law the Output frequency rFr is equal to stator frequency In Performance law the Output frequency rFr motor speed is equal to the estimated motor speed Range 400 to 400 Hz Hz LCr Motor Cur...

Page 19: ...settings Some of the most commonly adjusted programmable functions parameters are listed below Note Refer to the drive manufacturers Operation Manual or website for complete lists and explanations of...

Page 20: ...SP Rated Motor Speed 0 24000rpM Varies tFr Maximum Frequency 10 400Hz 72 Hz Ctt Motor Control Type PErF Performance Sensorless Vector Std Standard Volts Hertz PUNP Pump low torque Std UFr IR Compensat...

Page 21: ...1 Command Channel 1 run fwd rev stop Only appears if CHCF is set to SEP tEr terminals LOC Local LCC Remote display Ndb Modbus tEr FUn Menu Code Sub Code Name Description Adjustment Range Factory Setti...

Page 22: ...L3H Input L3 active high L4H Input L4 active high nO SP2 Second Preset Speed Reference 0 400 Hz 10 Hz CLI CL1 Current Limitation 0 25 1 5 plate varies SPL LSP Low Speed Setting Hz 0 HSP 0 Hz HSP High...

Page 23: ...ith the control card Contact your local Schneider Electric representative InF3 Internal serial link Communication interruption between the internal cards Contact your local Schneider Electric represen...

Page 24: ...ain and stability tnF Auto Tuning Motor not connected to the drive One motor phase loss Special motor Motor is rotating Check that the motor drive are compatible Check that the motor is present during...

Page 25: ...Rated motor voltage UnS and Rated motor current nCr and perform an Auto tuning tUn OSF Main overvoltage Line voltage too high Disturbed line supply Check the line voltage PHF Input phase loss Drive in...

Page 26: ...fore restarting CFF Incorrect configuration HMI block replaced by an HMI block configured on a drive with a different rating The current configuration of customer parameters is inconsistent Return to...

Page 27: ...cy drive inside the Electrical Enclosure Press the dial scroll the rEF then set the speed in 0 100 Press the dial again to set the speed The maximum turntable speed is 12 rotations per minute RPM Once...

Page 28: ...5 Using the tape measure provided in the Highlight Field Test Kit FTK 4000 determine as close as possible the center of one side of the product 6 Attach the scale provided in the Highlight Field Test...

Page 29: ...ight recommended values may result in poor scale operation Navigating the Scale Menu Step 1 Turn the scale display over so you are looking from above down at the back side of the scale and turn off th...

Page 30: ...the scale may be zeroed Note that the indicator must be in standstill to zero the scale 100 F5 Motion Band Sets the level at which motion is detected by comparing the present display update with the p...

Page 31: ...Calibration Menu The display will momentarily show C 1 followed by a value with one flashing digit This value will be zero with the decimal point parameter selected in F10 Step 7 Place a known weight...

Page 32: ...4 Highlight Industries Inc Synergy 0 5 Turntable Stretch Wrapper Operation Manual Operation Instructions...

Page 33: ...l over the three inch round metal core Be sure the roll is completely lowered and locked onto the bottom anti rotation tab Load the film so that the cling will be against the package 2 Pull six to eig...

Page 34: ...rapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 33 Simply step on the foot pedal to start the turntable rotating Pressing on the footswitch again will...

Page 35: ...as been wrapped it is suggested that the film be cut approximately 12 twelve inches past a corner and to wipe the film tail down or tuck it under another layer of film Note To cut the film a film knif...

Page 36: ...5 Highlight Industries Inc Synergy 0 5 Turntable Stretch Wrapper Operation Manual Maintenance...

Page 37: ...schedules of preventive maintenance based on cycling operation and environmental locations Warning All maintenance operations require the equipment to be powered down and locked out for personnel safe...

Page 38: ...ed directions 1 Remove the drain plug and drain the oil 2 Replace the drain plug 3 Remove the level plug and vent plug 4 Fill the reducer through the vent port 5 Allow the excess to run out from the l...

Page 39: ...e gear motor once a week Sealed should require no maintenance Turntable Chain Drive Tension For Synergy Low Profile Only Check and adjust every three months All pivot bearings Initially first 1 000 cy...

Page 40: ...6 Highlight Industries Inc Synergy 0 5 Turntable Stretch Wrapper Operation Manual Trouble shooting...

Page 41: ...blems are divided in reference to the machine functions power turntable film carriage and film delivery If further assistance is required contact the distributor from whom you have purchased the equip...

Page 42: ...is not plugged in Plug the machine into a 120VAC 15A outlet The Power Switch is Off Turn the Power Switch on The main circuit breaker is tripped or off Turn the breaker back on or replace if necessar...

Page 43: ...ically restricted Check the condition of the motor chain and rollers under the turntable Replace as necessary The turntable motor is not wired correctly Check connections between the Frequency drive a...

Page 44: ...7 Highlight Industries Inc Synergy 0 5 Turntable Stretch Wrapper Operation Manual Technical References...

Page 45: ...retch Wrapper Machine Section HLI Part Number Item Description Qty L P Turntable 305357 GEARMOTOR 1 2 HP 1 L P Turntable 702307 CAM ROLLER AND SPINDLE ASSEMBLY 4 Carriage 645906 COATED ROLLER 1 Carria...

Page 46: ...Technical References Synergy 0 5 Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 45 Low Profile System Mechanical Drawings...

Page 47: ...Technical References Synergy 0 5 Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 46 Low Profile Turntable...

Page 48: ...Technical References Synergy 0 5 Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 47 Tower...

Page 49: ...Technical References Synergy 0 5 Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 48...

Page 50: ...Technical References Synergy 0 5 Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 49 Film Carriage...

Page 51: ...Technical References Synergy 0 5 Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 50...

Page 52: ...chnical References Synergy 0 5 Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 51 Electrical Schematics H IGHLIGHT Electrical Drawin...

Page 53: ...Compensation 100 StA Frequency Loop Stability 20 FLG Frequency Loop Gain 20 tUn Motor Auto Tuning nO YES No CtL Fr1 Speed Control Reference AI1 AIU1 CHCF Motor Control Channel Configuration SIM SEP C...

Page 54: ...Technical References Synergy 0 5 Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 53 Electrical Enclosure...

Page 55: ...8 Highlight Industries Inc Synergy 0 5 Turntable Stretch Wrapper Operation Manual Notes...

Page 56: ...Notes Synergy 0 5 Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 55...

Page 57: ...Notes Synergy 0 5 Turntable Stretch Wrapper Operation Manual Highlight Industries Inc 2694 Prairie SW Wyoming Mi 49519 1 800 531 2465 56...

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