
Assembly
January 2002
Unit 00AL
33
In this step, you complete assembly of the main body of the headstay foil using the
techniques learned in Steps 2 and 3.
4
4IP4HEBOTTOMFOILISEITHERTHESTANDARDMM BOTTOMFOIL
ORASHORTENEDMM BOTTOMFOIL3EEPAGES
.ORSEMAN3TA,OK)NSTRUCTIONS
"ECAUSETHELOWERENDOFTHEWIREISOPENYOUWILLSIMPLYSLIDE
THEFOILSANDCONNECTORSUPTOTHETOPFOILANDASSEMBLEAS
DESCRIBED$/./4SECURETHEBOTTOMFOILTOTHEEXPOSEDLONG
CONNECTORUNTILAFTERTHE.ORSEMANOR3TA,OKTERMINALHAS
BEENASSEMBLED
2OD)NSTRUCTIONS
2ODINSTALLATIONSAREIDENTICALTOSWAGEDWIREATTHISPOINT9OU
MAYFINDTHATTHERODISDIFFICULTTOLAYFLATANDTWOPEOPLEMAY
BEREQUIREDTOHOLDTHERODSTRAIGHTWHILEFOILSARESLIPPEDUP
THEHEADSTAY4HECURVESINTHERODMAYMAKEITMOREDIFFICULT
TOSLIDEEXTRUSIONSOVERTHECONNECTORS4HESTRAIGHTERTHEROD
CANBEHELDTHEMOREEASILYFOILSWILLPASSOVERCONNECTORS
Free one connector and slide it towards the top of the
headstay.
Attach this connector to the foil above using red
Loctite
®
, a plastic wedge, and screw as described
in Step 2.
Slide a 7' (2.13 m) foil over the threaded stud and
connectors and to the top of the headstay.
Attach this foil to the connector above using red
Loctite
®
, a plastic wedge, and screw as described
in Step 3.
Repeat this process until all of the 6" (152 mm) regular
connectors have been used.
Attach the 7
5
/
8
" (194 mm) long bottom connector and
the short bottom foil in the same manner using the
two half wedges.
When the bottom foil is properly attached a 1
5
/
8
" (41 mm)
gap will remain between the bottom foil and the first
7' (2.13 m) foil extrusion.
1
5
/
8
" Gap (41 mm)
Ecartement des lévres 41 mm
Lücke 41 mm
Spazio 41 mm