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6

APP-001f 
SEPT 2016

An indication of proper operation of the metering valve is 

a frosted liquid feed line from the metering valve to the 

low-pressure liquid-return line. If the line is not frosted 

when the purger is in COLLECTING AIR/WATER mode, then 
the flow of refrigerant through the line may be blocked 
due to dirt in the metering valve or strainer.

The metering valve is set and held in place by a locking 

knob. Unlock this knob using the .035” hex key wrench 
provided inside the purger control cabinet. To clean the 

orifice of the metering valve, fully open the metering 
valve to flush out any particles. Then, close the valve and 
reopen two turns.

If the line still does not frost, then pump out the purger 
and inspect the strainer and metering valve.

HIGH SIDE TO LOW SIDE BYPASS VALVE

The High Side To Low Side Bypass Valve is normally 

closed.  The AUTO-PURGER Plus has portions that 
normally contain high pressure, and portions that normally 
contain low pressure.  The two portions are separate and 

isolated from each other.  For some maintenance and 
testing purposes, it may be desirable to connect the two 
together so that the pressure in both is the same.  The 
High Side To Low Side Bypass Valve may be opened for 
these purposes.  Return this valve to its closed position 
for normal operation, see Figure 5.

WATER BUBBLER

Noncondensible gas released from the AUTO-PURGER 
Plus flows through the water bubbler where residual 
ammonia is absorbed into the water. Large, 1” (25 mm) 
diameter bubbles in the water bubbler indicate proper 
operation.  The water, with absorbed ammonia, flows to a 
drain. The water bubbler fill line solenoid valve (D) opens 
to automatically replenish water to the bubbler each time 
the purge gas solenoid valve (C) energizes. The water 
bubbler fill line solenoid valve (D) remains energized 
for 30 seconds after the purge gas solenoid valve (C) 
de-energizes (float switch magnet pulls in). This fills the 
water bubbler with fresh water for the next purge cycle.

LIQUID DRAINER

The liquid drainer separates any liquid condensed in the 

purge point piping. This liquid is fed to the low-pressure 
liquid return line. Therefore, only foul gas—no liquid— 
enters the condensing section of the purger. However, 
if too much liquid comes down the foul gas line due to 
improper piping, corrective action must be taken.

VAPOR TRAP

The vapor trap separates any vapor that flashes in the 

low-pressure pumped liquid line piping. This vapor is 
fed to the suction line. Therefore, only liquid—no vapor—
flows through the liquid make-up solenoid valve (B) to the 

evaporator chamber of the purger.

CHECK VALVES

There are five check valves on the purger.

a) 1 psid (.07 bar) check valve with a 1/32” (.8 mm) diameter 

metering orifice is installed on the purge gas line to 
prevent reverse flow of water into the purger from the 
water bubbler.

b) 225 psid (15.5 bar) relief check valve from the float 

chamber to suction line.

c) 1 psid (.07 bar) relief check valve from the suction line 

to the float chamber.

d) 1 psid (.07 bar) check valve in the water purge line to 

prevent reverse flow of water into the purger from the 
customer supplied container.

e)The water bubbler fill line has a ½” check valve.

PURGE GAS ORIFICE

A metering orifice disc is installed inside the 1 psid (0.07 

bar) check valve in the purge gas line to the water bubbler, 

see Figure 6. This 1/32” (0.8 mm) diameter orifice meters 
the noncondensible gas into the water bubbler to prevent 
over or under feeding. The ¼” NPT gauge valve should 

be fully open during operation and closed for pump out 

or maintenance.

METERING VALVE

The metering valve meters condensed liquid refrigerant 

from the high-pressure float switch chamber of the purger 
into the low-pressure liquid-return line. The refrigerant 
is filtered through a small flanged strainer prior to the 
metering valve, which removes any particles that might 
block the orifice.

PURGE GAS SOLENOID VALVE

Figure 4

1/4" PURGE GAS GAUGE VALVE

WIDE OPEN DURING OPERATION

CLOSED FOR SERVICING PURGER

PURGE GAS

1/32" (0.8 MM) DIA

METERING ORIFICE

(0.07 BAR)

PURGE GAS TO WATER BUBBLER OR

TO CUSTOMER SUPPLIED WATER BOTTLE

CHECK

VALVE

SOLENOID VALVE

DISC INSTALLED IN

THE CHECK VALVE

1 PSID

SECTION 3   COMPONENT DESCRIPTIONS

Summary of Contents for APPT08

Page 1: ...igerant noncondensible gas air and water purger for reducing the energy costs of operating an ammonia refrigeration system All models are preassembled pre wired insulated and include an automatic wate...

Page 2: ...nces only one point is effectively purged The best practice is to purge each condenser and receiver circuit separately It is extremely important to install purge points at locations sure to be liquid...

Page 3: ...pressor discharge main inlet Vertical condensers should be purged near the top of the vessel if possible For certain types of oil separators where very low velocities may exist near the top of the ves...

Page 4: ...quid ammonia that typically is also contaminated with water which is to be removed by the AUTO PURGER Plus The liquid line solenoid valve B on the AUTO PURGER Plus closes when the AUTO PURGER Plus is...

Page 5: ...ions to prevent injury or property damage ELECTRICAL CONNECTIONS The standard AUTO PURGER Plus requires a 115V 50 60Hz 17 amp electrical supply on a 20 amp circuit breaker models for 220V 50 60Hz 11 a...

Page 6: ...iquid drainer separates any liquid condensed in the purge point piping This liquid is fed to the low pressure liquid return line Therefore only foul gas no liquid enters the condensing section of the...

Page 7: ...d solenoid valve B to maintain the ammonia level in the evaporator shell b The low liquid level sensor prevents the electric heaters from energizing if no liquid is present which protects the heaters...

Page 8: ...lso used to exit back through menu mode Navigate up Navigate down ENTER To enter a speci c menu hierarchy or enter a parameter change Auto Purger Plus Technology Package Color Touchscreen Figure 6 O A...

Page 9: ...units for the display readout To change the selec on press or to switch the units Menu Screen 1 Air Purge Limit Purge Point Enable Water Collec on Display Units Air Purge Limit APPT can limit the amo...

Page 10: ...ctory con gured set up parameters Consult Hansen prior to aPemp ng to change parameters Menu Screen 2 Version Language Alarm History Setup Screen Version This menu contains information which can t be...

Page 11: ...hscreen as well as the color touchscreen but the touchscreen must be set to HMI Display Troubleshoo ng Help This menu allows the user to scroll through the error code messages for the APPT and read th...

Page 12: ...n the APPT are reading The units displayed will match what is selected in Menu Screen 1 Display Units Status Screen 1 Status Screen 2 Status Screen 3 STATUS SCREENS FOR APPT O Status screen 1 will pro...

Page 13: ...to give the Water Concentra on percentage Status Screen 4 Status Screen 5 Status Screen 6 O Status Screen 4 will provide the high side and low side pressure as recorded from the pressure transducers...

Page 14: ...7 provides the state of the level sensors and the oat switch O Status Screen 8 will provide the opera ng mode the purger is in and the ac ve purge point not applicable for APPC model Status Screen 7 S...

Page 15: ...he System Reset key has been pressed or power is cycled to the APPT while the Liquid Make Up Level Sensor is reading wet APPT will stay in this mode un l Liquid make Up Level Sensor goes dry This prev...

Page 16: ...ra ng water mode to indicate the temperature of the ammonia water solu on units will match the selected display units O READY TO DRAIN WATER OPEN WATER PURGE SHUT OFF VALVE THEN PRESS OK KEY appears w...

Page 17: ...ome to the screen below O nabled will stop the APPT from collec ng and saving the data to your storage device To remove the press the Remove Storage Device buPon When the dot turns green remove your a...

Page 18: ...e accessed in two ways Menu Screen 3 has an op on for Troubleshoo ng Help Pressing this op on will bring you to the menu below where you can select which error condi on you are looking for O O The sec...

Page 19: ...nutes as detected by the water concentration sensor the AUTO PURGER Plus switches to the CONCENTRATING WATER mode The purger stops collecting air isolates the mixture of water and ammonia and energize...

Page 20: ...ASSEMBLY CHAMBER HIGH SIDE TO LOW SIDE BYPASS VALVE NORMALLY CLOSED WITH ORIFICE PURGE VALVE WATER PURGE LINE SHUT OFF VALVE NO ORIFICE WATER PURGE LINE STRAINER NO ORIFICE FOUL GAS LINE LOW PRESSURE...

Page 21: ...n 10 psig 0 7 bar as detected by the low side pressure transducer the low side pressure assist solenoid valve F modulates to maintain 10 psig 0 7 bar in the evaporator chamber The concentrated water c...

Page 22: ...ill inhibit the water concentration mode of the purger The following components must be checked when the refrigerant oil is manually drained 1 Low liquid level sensor SPSN 1 2 Liquid level make up sen...

Page 23: ...ion line and shut off valves These should be a minimum size of On new installations also make sure the plastic shipping cap in suction line flange is removed Action Eliminate the restriction See also...

Page 24: ...Oil in purger Symptom No frost around the low side oil drain valve Action Remove oil through both the low side and high side drain valves See Figure 1 per safe refrigeration procedures See also the Ca...

Page 25: ...C Check Reconnect the PLC module s for the purge point solenoid coils Press the PURGE POINT ADV button to sequence through each purge point and verify the fuse does not blow If the fuse does blow that...

Page 26: ...Add vinegar to the bubbler water Then clean with the supplied brush Use a water conditioning housing and cartridge in the water supply line to the purger Refer to drawing 2003 07 for additional instru...

Page 27: ...enoid C D 70 1102 Kit Green Beacon Light solenoid B E F G ELECTRICAL 70 1088 Solenoid Coil DIN plug 115V 50 60 Hz 16 Watt 20 2428 Electric Heater 115V 50 60 Hz 750 Watt 20 2477 Electric Heater 230V 50...

Page 28: ...kW system or a 750 ton 2638 kW systemoperating below 0 psig 0bar g All models suitable for ammonia only SELECTING AN AUTO PURGER In addition to the AUTO PURGER AP Hansen Technologies offers three oth...

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