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APP-001f 

SEPT 2016

The minimum line size for foul gas piping is ½” (13 mm).  
The line should be pitched down toward the purger to 

drain any refrigerant that may condense.

It is important that one purge point solenoid valve is 
open at all times to prevent losing foul gas pressure to 
the purger. The high side pressure transducer monitors 
foul gas pressure and the AUTO-PURGER Plus will enter 
an alarm condition if foul gas pressure is lost.

EVAPORATIVE CONDENSER PIPING

Typically, ammonia evaporative condenser outlet liquid 

drain lines on each circuit must drop between 4’–6’ (1.2m– 

1.8m) from the centerline of the condenser outlet to the 

centerline of highest elevation of the liquid line manifold 
to receiver. Preferably each circuit should have a P-trap 
to balance variations in pressure drop in each circuit 
and to prevent liquid from backing up into one or more 
condensers, flooding the purge point. A properly-sized 
equalizer line from the receiver will help drain condenser 
circuits into the receiver. Refer to ASHRAE guidelines or 
IIAR papers on condenser piping design. Also, consult 
condenser manufacturer’s installation instructions for 
additional piping and sizing information.

Do not use one purge point solenoid valve to purge two 
circuits. This negates the P-trap on the condenser drain 
line and may back liquid up into one circuit.

PURGE POINT LOCATIONS

Condensers should be purged at points recommended by 

the condenser manufacturer. This is typically at the top 
of each circuit’s outlet header.

In some cases a small, high-pressure auxiliary receiver 
is located at the outlet of one or more condensers. This 
receiver should have a purge point at the top.

Where a high-pressure float regulator is used to drain one 
or more condensers, the top of the float valve chamber 
should be a purge point.

Heat exchangers and horizontal shell and tube watercooled 
condensers should be purged at the top, usually at the 
point or points furthest from the compressor discharge 
main inlet. Vertical condensers should be purged near 
the top of the vessel if possible.

For certain types of oil separators where very low velocities 
may exist near the top of the vessel, purging may be 
advisable from a top fitting.

It is not necessary to purge control pressure receivers, 
high pressure thermosyphon vessels, or vessels located 
on the low side of the system.

CONDENSER

CONDENSER

CONDENSER

RECEIVER

AUTO-PURGER PLUS APP (ALL MODELS)

PURGE POINT SOLENOID

VALVE (TYPICAL)     

LIQUID DRAIN LINE FROM CONDENSER

PITCH FOUL GAS LINES TOWARD PURGER

1/2" (13 MM) LINE SIZE UP TO 200–300 FEET (60–90 M)

3/4" (20 MM) LINE SIZE FOR LONG PURGE GAS LINES

OR WHERE TWO PURGERS ARE PURGING A

COMMON PURGE POINT

1/2" (13 MM) PORT

PURGE POINT

SOLENOID (TYPICAL)

(NO TRAP

S ALLOWED)

CONDENSER

INLET (TYPICAL)

PURGE POINT CONNECTION ON

TOP OF OUTLET PIPE OF EACH

CIRCUIT IN CONDENSER (TYPICAL)

PURGE POINT SOLENOID VALVE

(TYPICAL). LOCATE SOLENOID

VALVE NEAR THE PURGE POINT

AT THE SAME OR HIGHER

CONDENSER OUTLET (TYPICAL)

FOUL GAS LINE TO PURGER

1/2" (13 MM) LOW-PRESSURE PUMPED-LIQUID LINE

3/4" (20 MM) MINIMUM SUCTION LINE TO

PROTECTED SUCTION ACCUMULATOR

ELEVATION THAN THAT

OF THE PURGE POINT

1/2" (13 MM) LOW-PRESSURE LIQUID-RETURN LINE

TYPICAL PURGE POINT LOCATIONS

Figure 2

CONDENSER

CONDENSER

CONDENSER

RECEIVER

AUTO-PURGER PLUS APP (ALL MODELS)

PURGE POINT SOLENOID

VALVE (TYPICAL)     

LIQUID DRAIN LINE FROM CONDENSER

PITCH FOUL GAS LINES TOWARD PURGER

1/2" (13 MM) LINE SIZE UP TO 200–300 FEET (60–90 M)

3/4" (20 MM) LINE SIZE FOR LONG PURGE GAS LINES

OR WHERE TWO PURGERS ARE PURGING A

COMMON PURGE POINT

1/2" (13 MM) PORT

PURGE POINT

SOLENOID (TYPICAL)

(NO TRAP

S ALLOWED)

CONDENSER

INLET (TYPICAL)

PURGE POINT CONNECTION ON

TOP OF OUTLET PIPE OF EACH

CIRCUIT IN CONDENSER (TYPICAL)

PURGE POINT SOLENOID VALVE

(TYPICAL). LOCATE SOLENOID

VALVE NEAR THE PURGE POINT

AT THE SAME OR HIGHER

CONDENSER OUTLET (TYPICAL)

FOUL GAS LINE TO PURGER

1/2" (13 MM) LOW-PRESSURE PUMPED-LIQUID LINE

3/4" (20 MM) MINIMUM SUCTION LINE TO

PROTECTED SUCTION ACCUMULATOR

ELEVATION THAN THAT

OF THE PURGE POINT

1/2" (13 MM) LOW-PRESSURE LIQUID-RETURN LINE

 1 25

SECTION 2   INSTALLATION

AUTO-PURGER PLUS APPT (ALL MODELS)

Summary of Contents for APPT08

Page 1: ...igerant noncondensible gas air and water purger for reducing the energy costs of operating an ammonia refrigeration system All models are preassembled pre wired insulated and include an automatic wate...

Page 2: ...nces only one point is effectively purged The best practice is to purge each condenser and receiver circuit separately It is extremely important to install purge points at locations sure to be liquid...

Page 3: ...pressor discharge main inlet Vertical condensers should be purged near the top of the vessel if possible For certain types of oil separators where very low velocities may exist near the top of the ves...

Page 4: ...quid ammonia that typically is also contaminated with water which is to be removed by the AUTO PURGER Plus The liquid line solenoid valve B on the AUTO PURGER Plus closes when the AUTO PURGER Plus is...

Page 5: ...ions to prevent injury or property damage ELECTRICAL CONNECTIONS The standard AUTO PURGER Plus requires a 115V 50 60Hz 17 amp electrical supply on a 20 amp circuit breaker models for 220V 50 60Hz 11 a...

Page 6: ...iquid drainer separates any liquid condensed in the purge point piping This liquid is fed to the low pressure liquid return line Therefore only foul gas no liquid enters the condensing section of the...

Page 7: ...d solenoid valve B to maintain the ammonia level in the evaporator shell b The low liquid level sensor prevents the electric heaters from energizing if no liquid is present which protects the heaters...

Page 8: ...lso used to exit back through menu mode Navigate up Navigate down ENTER To enter a speci c menu hierarchy or enter a parameter change Auto Purger Plus Technology Package Color Touchscreen Figure 6 O A...

Page 9: ...units for the display readout To change the selec on press or to switch the units Menu Screen 1 Air Purge Limit Purge Point Enable Water Collec on Display Units Air Purge Limit APPT can limit the amo...

Page 10: ...ctory con gured set up parameters Consult Hansen prior to aPemp ng to change parameters Menu Screen 2 Version Language Alarm History Setup Screen Version This menu contains information which can t be...

Page 11: ...hscreen as well as the color touchscreen but the touchscreen must be set to HMI Display Troubleshoo ng Help This menu allows the user to scroll through the error code messages for the APPT and read th...

Page 12: ...n the APPT are reading The units displayed will match what is selected in Menu Screen 1 Display Units Status Screen 1 Status Screen 2 Status Screen 3 STATUS SCREENS FOR APPT O Status screen 1 will pro...

Page 13: ...to give the Water Concentra on percentage Status Screen 4 Status Screen 5 Status Screen 6 O Status Screen 4 will provide the high side and low side pressure as recorded from the pressure transducers...

Page 14: ...7 provides the state of the level sensors and the oat switch O Status Screen 8 will provide the opera ng mode the purger is in and the ac ve purge point not applicable for APPC model Status Screen 7 S...

Page 15: ...he System Reset key has been pressed or power is cycled to the APPT while the Liquid Make Up Level Sensor is reading wet APPT will stay in this mode un l Liquid make Up Level Sensor goes dry This prev...

Page 16: ...ra ng water mode to indicate the temperature of the ammonia water solu on units will match the selected display units O READY TO DRAIN WATER OPEN WATER PURGE SHUT OFF VALVE THEN PRESS OK KEY appears w...

Page 17: ...ome to the screen below O nabled will stop the APPT from collec ng and saving the data to your storage device To remove the press the Remove Storage Device buPon When the dot turns green remove your a...

Page 18: ...e accessed in two ways Menu Screen 3 has an op on for Troubleshoo ng Help Pressing this op on will bring you to the menu below where you can select which error condi on you are looking for O O The sec...

Page 19: ...nutes as detected by the water concentration sensor the AUTO PURGER Plus switches to the CONCENTRATING WATER mode The purger stops collecting air isolates the mixture of water and ammonia and energize...

Page 20: ...ASSEMBLY CHAMBER HIGH SIDE TO LOW SIDE BYPASS VALVE NORMALLY CLOSED WITH ORIFICE PURGE VALVE WATER PURGE LINE SHUT OFF VALVE NO ORIFICE WATER PURGE LINE STRAINER NO ORIFICE FOUL GAS LINE LOW PRESSURE...

Page 21: ...n 10 psig 0 7 bar as detected by the low side pressure transducer the low side pressure assist solenoid valve F modulates to maintain 10 psig 0 7 bar in the evaporator chamber The concentrated water c...

Page 22: ...ill inhibit the water concentration mode of the purger The following components must be checked when the refrigerant oil is manually drained 1 Low liquid level sensor SPSN 1 2 Liquid level make up sen...

Page 23: ...ion line and shut off valves These should be a minimum size of On new installations also make sure the plastic shipping cap in suction line flange is removed Action Eliminate the restriction See also...

Page 24: ...Oil in purger Symptom No frost around the low side oil drain valve Action Remove oil through both the low side and high side drain valves See Figure 1 per safe refrigeration procedures See also the Ca...

Page 25: ...C Check Reconnect the PLC module s for the purge point solenoid coils Press the PURGE POINT ADV button to sequence through each purge point and verify the fuse does not blow If the fuse does blow that...

Page 26: ...Add vinegar to the bubbler water Then clean with the supplied brush Use a water conditioning housing and cartridge in the water supply line to the purger Refer to drawing 2003 07 for additional instru...

Page 27: ...enoid C D 70 1102 Kit Green Beacon Light solenoid B E F G ELECTRICAL 70 1088 Solenoid Coil DIN plug 115V 50 60 Hz 16 Watt 20 2428 Electric Heater 115V 50 60 Hz 750 Watt 20 2477 Electric Heater 230V 50...

Page 28: ...kW system or a 750 ton 2638 kW systemoperating below 0 psig 0bar g All models suitable for ammonia only SELECTING AN AUTO PURGER In addition to the AUTO PURGER AP Hansen Technologies offers three oth...

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