Hansen APPT08 Specifications, Applications, Service Instructions & Parts Download Page 2

2

APP-001f 
SEPT 2016

MOUNTING INSTRUCTIONS

Mount the AUTO-PURGER Plus securely on a wall or 
sturdy steel channels capable of supporting 450 lbs (205 
Kg). Eight mounting holes in the frame are provided to 
support the unit, see Figure 1. The unit should be located 
in an accessible area, but away from moving equipment 
that could accidentally come in contact with the purger.  
Elevation with respect to condensers or high-pressure 
receivers is not critical. Do not punch access holes in the 
top of the control cabinet. Unused electrical entrances 
to the enclosure must be sealed to protect the controls 
from moisture.

The AUTO-PURGER Plus is normally installed in the 

compressor room where it can be monitored, but also may 

be installed outdoors where temperatures below freezing 

are not anticipated. Outdoor use in areas near falling or 
spraying water, or in constant high humidity areas is not 
recommended.

Install the float switch assembly on the purger by removing 
the packaging material and metal shipping tube. Slip the 
float switch assembly over the enclosing tube being sure 
the float switch assembly bottoms on the neck on the 
enclosing tube. 

Warning

: Tighten the retaining screw such 

that the screw tip is in the groove of the neck assembly.  
If the float switch assembly is not properly positioned 
and retained, the switch may not function.

FOUL GAS PIPING

It is nearly impossible to predict where noncondensible 
gases (air) will accumulate. Therefore, purging at several 
points on the high-pressure side of the system is the best 
method for removing air from the system.  For multipoint 
purgers, the solenoid valves may be manifolded into one 
line to the purger. However, only one purge point should 
be purged at a time. Connecting two purge points together 
may result in gas flowing from one condenser to another 
due to unequal pressure drop, even though the difference 
in pressure drops is very small, for example ¼ psi (0.02 
bar). The result is that even in the best of circumstances, 
only one point is effectively purged. The best practice is 
to purge each condenser and receiver circuit separately.

It is extremely important to install purge points at locations 
sure to be liquid free. Also, no liquid traps are desirable 
either before or after purge point solenoid valves, see 
Figure 2. The line from the purge point on the condenser 
to the AUTO-PURGER Plus should not pass through cold 
areas where further condensing of the saturated gas can 
occur. If this cannot be avoided, the purge line must be 
insulated because flooded purge point lines will flood the 

AUTO-PURGER Plus with liquid, resulting in a temporary 

halt of noncondensibles being removed.

AUTO-PURGER PLUS APPT INSTALLATION DIMENSIONS

Figure 1

SECTION 2   INSTALLATION

LOW PRESSURE SEPARATOR

OIL DRAIN CONNECTION (1/4" FPT)

21.50"

[546 MM]

5.75"

[146 MM]

HIGH PRESSURE SEPARATOR

OIL DRAIN CONNECTION (1/4" FPT)

1" PVC OR 1" FPT WATER BUBBLER

DRAIN CONNECTION.

DO NOT INSTALL SHUT-OFF VALVE

IN WATER BUBBLER DRAIN LINE.

DO NOT RUN LINE MORE

THAN 10' (3 M) ABOVE BUBBLER.

WALL OR

COLUMN

.63"

[16 MM]

OUTLET

.75" [19 MM] CONDUIT KNOCKOUT

FOR REMOTE PURGE

POINT SOLENOID VALVE

CONNECTIONS

.50" [12 MM] CONDUIT KNOCKOUT

FOR POWER CONNECTION

.53" [14 MM] MOUNTING

HOLE (TYPICAL)

4.50"

[114 MM]

31.50"

[800 MM]

7.50"

[191 MM]

16.50"

[419 MM]

1/2" WATER LINE

12.00"

[305 MM]

3.62"

[92 MM]

8.94"

[227 MM]

1/4" FPT GAUGE VALVE

FLANGE UNION

1/2" FPT WATER

BUBBLER FILL LINE
CONNECTION

25.00"

[635 MM]

21.25"

[540 MM]

16.25"

[413 MM]

ACCESS HOLES IN THE TOP

DO NOT PUNCH ELECTRICAL

1" FPT SUCTION LINE CONNECTION

TO PROTECTED SUCTION ACCUMULATOR

SHUT-OFF VALVE

1/2" FPT FOUL GAS LINE CONNECTION FROM PURGE POINTS

ON HIGH PRESSURE CONDENSERS AND RECEIVERS

1/2" FPT LOW-PRESSURE PUMPED-LIQUID LINE CONNECTION

1/4" FPT GAUGE VALVE

1/2" STRAINER

FLOW REGULATOR

1/2" STRAINER

SHUT-OFF VALVE

1/4" FPT GAUGE VALVE

BUBBLER

2.50" [64 MM]

1.00"

[25 MM]

TYPICAL

1.50"

[38 MM]

4.19"

[106 MM]

12.00"

[305 MM]

8.62"

[219 MM]

1/2" FPT LOW-PRESSURE LIQUID-RETURN LINE CONNECTION

10.00"

[254 MM]

1/4" MPT CONNECTION

FOR WATER  PURGE LINE

35.00"

[889 MM]

RELIEF VALVE

3/4" FPT

11.00"

[279 MM]

TO CUSTOMER SUPPLIED CONTAINER

CONTROL CABINET

SHUT-OFF VALVE

WATER PURGE LINE

SHUT-OFF VALVE

1/2" STRAINER

STOP-CHECK VALVE

Summary of Contents for APPT08

Page 1: ...igerant noncondensible gas air and water purger for reducing the energy costs of operating an ammonia refrigeration system All models are preassembled pre wired insulated and include an automatic wate...

Page 2: ...nces only one point is effectively purged The best practice is to purge each condenser and receiver circuit separately It is extremely important to install purge points at locations sure to be liquid...

Page 3: ...pressor discharge main inlet Vertical condensers should be purged near the top of the vessel if possible For certain types of oil separators where very low velocities may exist near the top of the ves...

Page 4: ...quid ammonia that typically is also contaminated with water which is to be removed by the AUTO PURGER Plus The liquid line solenoid valve B on the AUTO PURGER Plus closes when the AUTO PURGER Plus is...

Page 5: ...ions to prevent injury or property damage ELECTRICAL CONNECTIONS The standard AUTO PURGER Plus requires a 115V 50 60Hz 17 amp electrical supply on a 20 amp circuit breaker models for 220V 50 60Hz 11 a...

Page 6: ...iquid drainer separates any liquid condensed in the purge point piping This liquid is fed to the low pressure liquid return line Therefore only foul gas no liquid enters the condensing section of the...

Page 7: ...d solenoid valve B to maintain the ammonia level in the evaporator shell b The low liquid level sensor prevents the electric heaters from energizing if no liquid is present which protects the heaters...

Page 8: ...lso used to exit back through menu mode Navigate up Navigate down ENTER To enter a speci c menu hierarchy or enter a parameter change Auto Purger Plus Technology Package Color Touchscreen Figure 6 O A...

Page 9: ...units for the display readout To change the selec on press or to switch the units Menu Screen 1 Air Purge Limit Purge Point Enable Water Collec on Display Units Air Purge Limit APPT can limit the amo...

Page 10: ...ctory con gured set up parameters Consult Hansen prior to aPemp ng to change parameters Menu Screen 2 Version Language Alarm History Setup Screen Version This menu contains information which can t be...

Page 11: ...hscreen as well as the color touchscreen but the touchscreen must be set to HMI Display Troubleshoo ng Help This menu allows the user to scroll through the error code messages for the APPT and read th...

Page 12: ...n the APPT are reading The units displayed will match what is selected in Menu Screen 1 Display Units Status Screen 1 Status Screen 2 Status Screen 3 STATUS SCREENS FOR APPT O Status screen 1 will pro...

Page 13: ...to give the Water Concentra on percentage Status Screen 4 Status Screen 5 Status Screen 6 O Status Screen 4 will provide the high side and low side pressure as recorded from the pressure transducers...

Page 14: ...7 provides the state of the level sensors and the oat switch O Status Screen 8 will provide the opera ng mode the purger is in and the ac ve purge point not applicable for APPC model Status Screen 7 S...

Page 15: ...he System Reset key has been pressed or power is cycled to the APPT while the Liquid Make Up Level Sensor is reading wet APPT will stay in this mode un l Liquid make Up Level Sensor goes dry This prev...

Page 16: ...ra ng water mode to indicate the temperature of the ammonia water solu on units will match the selected display units O READY TO DRAIN WATER OPEN WATER PURGE SHUT OFF VALVE THEN PRESS OK KEY appears w...

Page 17: ...ome to the screen below O nabled will stop the APPT from collec ng and saving the data to your storage device To remove the press the Remove Storage Device buPon When the dot turns green remove your a...

Page 18: ...e accessed in two ways Menu Screen 3 has an op on for Troubleshoo ng Help Pressing this op on will bring you to the menu below where you can select which error condi on you are looking for O O The sec...

Page 19: ...nutes as detected by the water concentration sensor the AUTO PURGER Plus switches to the CONCENTRATING WATER mode The purger stops collecting air isolates the mixture of water and ammonia and energize...

Page 20: ...ASSEMBLY CHAMBER HIGH SIDE TO LOW SIDE BYPASS VALVE NORMALLY CLOSED WITH ORIFICE PURGE VALVE WATER PURGE LINE SHUT OFF VALVE NO ORIFICE WATER PURGE LINE STRAINER NO ORIFICE FOUL GAS LINE LOW PRESSURE...

Page 21: ...n 10 psig 0 7 bar as detected by the low side pressure transducer the low side pressure assist solenoid valve F modulates to maintain 10 psig 0 7 bar in the evaporator chamber The concentrated water c...

Page 22: ...ill inhibit the water concentration mode of the purger The following components must be checked when the refrigerant oil is manually drained 1 Low liquid level sensor SPSN 1 2 Liquid level make up sen...

Page 23: ...ion line and shut off valves These should be a minimum size of On new installations also make sure the plastic shipping cap in suction line flange is removed Action Eliminate the restriction See also...

Page 24: ...Oil in purger Symptom No frost around the low side oil drain valve Action Remove oil through both the low side and high side drain valves See Figure 1 per safe refrigeration procedures See also the Ca...

Page 25: ...C Check Reconnect the PLC module s for the purge point solenoid coils Press the PURGE POINT ADV button to sequence through each purge point and verify the fuse does not blow If the fuse does blow that...

Page 26: ...Add vinegar to the bubbler water Then clean with the supplied brush Use a water conditioning housing and cartridge in the water supply line to the purger Refer to drawing 2003 07 for additional instru...

Page 27: ...enoid C D 70 1102 Kit Green Beacon Light solenoid B E F G ELECTRICAL 70 1088 Solenoid Coil DIN plug 115V 50 60 Hz 16 Watt 20 2428 Electric Heater 115V 50 60 Hz 750 Watt 20 2477 Electric Heater 230V 50...

Page 28: ...kW system or a 750 ton 2638 kW systemoperating below 0 psig 0bar g All models suitable for ammonia only SELECTING AN AUTO PURGER In addition to the AUTO PURGER AP Hansen Technologies offers three oth...

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