background image

26

APP-001f 
SEPT 2016

TOUCHSCREEN CONTINUOUSLY INDICATES 

“SYSTEM INITIALIZING”.

The touchscreen will indicate SYSTEM INITIALIZING if the 

system is restarting and the purger is already cooled down.  
One example of when this might occur is immediately after 
pressing the SYSTEM RESET button.  The touchscreen 
will continue to indicate SYSTEM INITIALIZING until the 

liquid make-up level sensor cycles dry. The APPT will then 

energize the liquid solenoid until the liquid make-up level 
sensor reads wet, at which time it will change to STARTUP 
DELAY MODE.  The purpose of SYSTEM INITIALIZING is 
to ensure the heaters will not energize until the purger 
evaporator has been filled with liquid at least one time.  
If SYSTEM INITIALIZING appears for only a few minutes 
this is normal.  If SYSTEM INITIALIZING appears for longer 
than 30 minutes, then the reason should be investigated.

REASON 1:

 The liquid make-up level sensor is defective

Check:

 Remove the cover of the electrical enclosure on 

the liquid make-up level sensor.  The red LED inside will 
be on if it senses liquid, and off if it senses gas.  If the 
red LED is either always on or always off, and does not 
change state, the sensor may be defective. 

Action:

 Replace the liquid make-up level sensor if defective. 

See also Caution section, page 28.

WATER BUBBLER DEVELOPS EXCESSIVE 

MINERAL COATING.

REASON 1: 

Hard water.

Action:

 Add vinegar to the bubbler water. Then, clean with 

the supplied brush. Use a water conditioning housing and 
cartridge in the water supply line to the purger.

Refer to drawing 2003-07 for additional instructions for 
the APPT models

DISPLAY INDICATES “PANEL NOT SET TO HMI”

The PLC is programmed to work with the obsolete keypad 

and monochrome Touchscreen as well as the color 

Touchscreen. Both the obsolete monochrome Touchscreen 

and the color Touchscreen must operate as HMI.

REASON 1

: New Touchscreen is installed but set in 

keypad mode

ACTION 1

: Go to Menu Screen 3 and press HMI Display 

button. On following screen press HMI ON button. 

DISABLED PURGE POINTS WON’T SAVE OR 

WILL STILL ENERGIZE WHEN DISABLED

Purge points which aren’t needed can be disabled on 
Menu Screen 1 by simply touching the screen at the purge 
point to be disabled

REASON

: Touchscreen was replaced and it was set in 

keypad mode

ACTION

: Go to Menu Screen 3 to change HMI display first. 

Then go to Menu Screen 1 to disable the purge point(s). 

PROBLEM RECORDING TO DATA LOGGER

The color Touchscreen has a data collection feature 

which will save data points to a removable USB thumb 
drive or a SD Card. The data collection feature can be 
turned on or off.

REASON

: Data collection feature is turned on but there 

isn’t a storage device plugged into the color Touchscreen

ACTION

: Insert either a USB thumb drive or SD Card into 

the color Touchscreen

ACTION 2

: Go to Menu Screen 3 and press DATA 

COLLECTION button. Press button at top left so it says 
DAQ DISABLED

SECTION 5 SERVICE, TROUBLESHOOTING, & PARTS

Summary of Contents for APPT08

Page 1: ...igerant noncondensible gas air and water purger for reducing the energy costs of operating an ammonia refrigeration system All models are preassembled pre wired insulated and include an automatic wate...

Page 2: ...nces only one point is effectively purged The best practice is to purge each condenser and receiver circuit separately It is extremely important to install purge points at locations sure to be liquid...

Page 3: ...pressor discharge main inlet Vertical condensers should be purged near the top of the vessel if possible For certain types of oil separators where very low velocities may exist near the top of the ves...

Page 4: ...quid ammonia that typically is also contaminated with water which is to be removed by the AUTO PURGER Plus The liquid line solenoid valve B on the AUTO PURGER Plus closes when the AUTO PURGER Plus is...

Page 5: ...ions to prevent injury or property damage ELECTRICAL CONNECTIONS The standard AUTO PURGER Plus requires a 115V 50 60Hz 17 amp electrical supply on a 20 amp circuit breaker models for 220V 50 60Hz 11 a...

Page 6: ...iquid drainer separates any liquid condensed in the purge point piping This liquid is fed to the low pressure liquid return line Therefore only foul gas no liquid enters the condensing section of the...

Page 7: ...d solenoid valve B to maintain the ammonia level in the evaporator shell b The low liquid level sensor prevents the electric heaters from energizing if no liquid is present which protects the heaters...

Page 8: ...lso used to exit back through menu mode Navigate up Navigate down ENTER To enter a speci c menu hierarchy or enter a parameter change Auto Purger Plus Technology Package Color Touchscreen Figure 6 O A...

Page 9: ...units for the display readout To change the selec on press or to switch the units Menu Screen 1 Air Purge Limit Purge Point Enable Water Collec on Display Units Air Purge Limit APPT can limit the amo...

Page 10: ...ctory con gured set up parameters Consult Hansen prior to aPemp ng to change parameters Menu Screen 2 Version Language Alarm History Setup Screen Version This menu contains information which can t be...

Page 11: ...hscreen as well as the color touchscreen but the touchscreen must be set to HMI Display Troubleshoo ng Help This menu allows the user to scroll through the error code messages for the APPT and read th...

Page 12: ...n the APPT are reading The units displayed will match what is selected in Menu Screen 1 Display Units Status Screen 1 Status Screen 2 Status Screen 3 STATUS SCREENS FOR APPT O Status screen 1 will pro...

Page 13: ...to give the Water Concentra on percentage Status Screen 4 Status Screen 5 Status Screen 6 O Status Screen 4 will provide the high side and low side pressure as recorded from the pressure transducers...

Page 14: ...7 provides the state of the level sensors and the oat switch O Status Screen 8 will provide the opera ng mode the purger is in and the ac ve purge point not applicable for APPC model Status Screen 7 S...

Page 15: ...he System Reset key has been pressed or power is cycled to the APPT while the Liquid Make Up Level Sensor is reading wet APPT will stay in this mode un l Liquid make Up Level Sensor goes dry This prev...

Page 16: ...ra ng water mode to indicate the temperature of the ammonia water solu on units will match the selected display units O READY TO DRAIN WATER OPEN WATER PURGE SHUT OFF VALVE THEN PRESS OK KEY appears w...

Page 17: ...ome to the screen below O nabled will stop the APPT from collec ng and saving the data to your storage device To remove the press the Remove Storage Device buPon When the dot turns green remove your a...

Page 18: ...e accessed in two ways Menu Screen 3 has an op on for Troubleshoo ng Help Pressing this op on will bring you to the menu below where you can select which error condi on you are looking for O O The sec...

Page 19: ...nutes as detected by the water concentration sensor the AUTO PURGER Plus switches to the CONCENTRATING WATER mode The purger stops collecting air isolates the mixture of water and ammonia and energize...

Page 20: ...ASSEMBLY CHAMBER HIGH SIDE TO LOW SIDE BYPASS VALVE NORMALLY CLOSED WITH ORIFICE PURGE VALVE WATER PURGE LINE SHUT OFF VALVE NO ORIFICE WATER PURGE LINE STRAINER NO ORIFICE FOUL GAS LINE LOW PRESSURE...

Page 21: ...n 10 psig 0 7 bar as detected by the low side pressure transducer the low side pressure assist solenoid valve F modulates to maintain 10 psig 0 7 bar in the evaporator chamber The concentrated water c...

Page 22: ...ill inhibit the water concentration mode of the purger The following components must be checked when the refrigerant oil is manually drained 1 Low liquid level sensor SPSN 1 2 Liquid level make up sen...

Page 23: ...ion line and shut off valves These should be a minimum size of On new installations also make sure the plastic shipping cap in suction line flange is removed Action Eliminate the restriction See also...

Page 24: ...Oil in purger Symptom No frost around the low side oil drain valve Action Remove oil through both the low side and high side drain valves See Figure 1 per safe refrigeration procedures See also the Ca...

Page 25: ...C Check Reconnect the PLC module s for the purge point solenoid coils Press the PURGE POINT ADV button to sequence through each purge point and verify the fuse does not blow If the fuse does blow that...

Page 26: ...Add vinegar to the bubbler water Then clean with the supplied brush Use a water conditioning housing and cartridge in the water supply line to the purger Refer to drawing 2003 07 for additional instru...

Page 27: ...enoid C D 70 1102 Kit Green Beacon Light solenoid B E F G ELECTRICAL 70 1088 Solenoid Coil DIN plug 115V 50 60 Hz 16 Watt 20 2428 Electric Heater 115V 50 60 Hz 750 Watt 20 2477 Electric Heater 230V 50...

Page 28: ...kW system or a 750 ton 2638 kW systemoperating below 0 psig 0bar g All models suitable for ammonia only SELECTING AN AUTO PURGER In addition to the AUTO PURGER AP Hansen Technologies offers three oth...

Reviews: