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21

APP-001f 

SEPT 2016

About half the energy to concentrate the water comes from 

the two electric heaters, and the other half comes from 
the foul gas that continues to flow through the purger. For 
positive suction pressures, the ammonia/water solution is 
heated to 185°F (85°C). This corresponds to a concentration 
of about 10% to 20% ammonia and about 80% to 90% 
water. In a vacuum, water boils at lower temperatures, 
so the set point to which the ammonia/water solution is 
heated is reduced to an appropriately lower temperature 
depending on the suction pressure as detected by the low 
side pressure transducer.

The AUTO-PURGER Plus will prepare the concentrated 

water for draining, but the computer software will not 
allow draining until an operator presses a button to 
permit draining. When the purger finishes heating the 
water and the water has been concentrated, the suction 

line solenoid valve (E) shuts. The Touchscreen indicates 
READY TO DRAIN. OPEN WATER PURGE SHUT-OFF 

VALVE THEN PRESS “OK” BUTTON. The system remains 

in this condition until an operator opens the water purge 
line shut-off valve and presses the OK button on the 

Touchscreen, see Page 16.

After the operator opens the water purge line shut-off valve 

and presses the OK button, the water purge line solenoid 
valve (G) energizes to drain the concentrated water. The 

Touchscreen Display indicates DRAINING WATER.  If the 

pressure in the evaporator chamber is less than 10 psig 
(0.7 bar) as detected by the low side pressure transducer, 
the low-side pressure assist solenoid valve (F) modulates 
to maintain 10 psig (0.7 bar) in the evaporator chamber. 

The concentrated water continues to drain until the level 

reaches the low-liquid level sensor. After the liquid level 
passes this sensor, the water purge line solenoid valve 
(G) remains energized for an additional 10 seconds, and 
then shuts.

After the water is drained, the low-side pressure-assist 

solenoid valve F closes, the suction line solenoid valve 
E opens, and the Touchscreen indicates, DRAINING IS 
COMPLETE. CLOSE WATER PURGE SHUT-OFF VALVE 

THEN PRESS “OK” BUTTON.

After the operator closes the water purge line shut-off 

valve and presses the OK button, the AUTO-PURGER 
Plus goes back to 3333 EVAP TEMP>40F (4C) cooling 
down mode, then the 10 minute STARTUP DELAY mode, 
and then COLLECTING AIR AND WATER mode. If no air 
or water is present, there are no releases to atmosphere.

SECTION 4   AUTO-PURGER PLUS OPERATION

REMOTE RELAY

The remote relay should be connected to a signaling device 

or to the plant monitoring and alarm system to notify plant 
personnel when the purger requires service or the purger 

is ready to drain water.

The remote relay is a dry contact that is normally open during 

non-signaling conditions. The remote relay can switch up 
to 1A @ 240VAC.

Conditions that trigger the remote relay:

       1. ERROR 2222

       2. ERROR 3333

       3. ERROR 4444

       4. ERROR 7777

       5. HEATER FAULT or SERVICE REQUIRED

       6. READY TO DRAIN

       7. DRAINING COMPLETE

Refer to Figure 7 for wiring details

TYPICAL REMOTE RELAY WIRING

Figure 7

CUSTOMER SUPPLIED

AUTO-PURGER CONTROL CABINET

Summary of Contents for APPT08

Page 1: ...igerant noncondensible gas air and water purger for reducing the energy costs of operating an ammonia refrigeration system All models are preassembled pre wired insulated and include an automatic wate...

Page 2: ...nces only one point is effectively purged The best practice is to purge each condenser and receiver circuit separately It is extremely important to install purge points at locations sure to be liquid...

Page 3: ...pressor discharge main inlet Vertical condensers should be purged near the top of the vessel if possible For certain types of oil separators where very low velocities may exist near the top of the ves...

Page 4: ...quid ammonia that typically is also contaminated with water which is to be removed by the AUTO PURGER Plus The liquid line solenoid valve B on the AUTO PURGER Plus closes when the AUTO PURGER Plus is...

Page 5: ...ions to prevent injury or property damage ELECTRICAL CONNECTIONS The standard AUTO PURGER Plus requires a 115V 50 60Hz 17 amp electrical supply on a 20 amp circuit breaker models for 220V 50 60Hz 11 a...

Page 6: ...iquid drainer separates any liquid condensed in the purge point piping This liquid is fed to the low pressure liquid return line Therefore only foul gas no liquid enters the condensing section of the...

Page 7: ...d solenoid valve B to maintain the ammonia level in the evaporator shell b The low liquid level sensor prevents the electric heaters from energizing if no liquid is present which protects the heaters...

Page 8: ...lso used to exit back through menu mode Navigate up Navigate down ENTER To enter a speci c menu hierarchy or enter a parameter change Auto Purger Plus Technology Package Color Touchscreen Figure 6 O A...

Page 9: ...units for the display readout To change the selec on press or to switch the units Menu Screen 1 Air Purge Limit Purge Point Enable Water Collec on Display Units Air Purge Limit APPT can limit the amo...

Page 10: ...ctory con gured set up parameters Consult Hansen prior to aPemp ng to change parameters Menu Screen 2 Version Language Alarm History Setup Screen Version This menu contains information which can t be...

Page 11: ...hscreen as well as the color touchscreen but the touchscreen must be set to HMI Display Troubleshoo ng Help This menu allows the user to scroll through the error code messages for the APPT and read th...

Page 12: ...n the APPT are reading The units displayed will match what is selected in Menu Screen 1 Display Units Status Screen 1 Status Screen 2 Status Screen 3 STATUS SCREENS FOR APPT O Status screen 1 will pro...

Page 13: ...to give the Water Concentra on percentage Status Screen 4 Status Screen 5 Status Screen 6 O Status Screen 4 will provide the high side and low side pressure as recorded from the pressure transducers...

Page 14: ...7 provides the state of the level sensors and the oat switch O Status Screen 8 will provide the opera ng mode the purger is in and the ac ve purge point not applicable for APPC model Status Screen 7 S...

Page 15: ...he System Reset key has been pressed or power is cycled to the APPT while the Liquid Make Up Level Sensor is reading wet APPT will stay in this mode un l Liquid make Up Level Sensor goes dry This prev...

Page 16: ...ra ng water mode to indicate the temperature of the ammonia water solu on units will match the selected display units O READY TO DRAIN WATER OPEN WATER PURGE SHUT OFF VALVE THEN PRESS OK KEY appears w...

Page 17: ...ome to the screen below O nabled will stop the APPT from collec ng and saving the data to your storage device To remove the press the Remove Storage Device buPon When the dot turns green remove your a...

Page 18: ...e accessed in two ways Menu Screen 3 has an op on for Troubleshoo ng Help Pressing this op on will bring you to the menu below where you can select which error condi on you are looking for O O The sec...

Page 19: ...nutes as detected by the water concentration sensor the AUTO PURGER Plus switches to the CONCENTRATING WATER mode The purger stops collecting air isolates the mixture of water and ammonia and energize...

Page 20: ...ASSEMBLY CHAMBER HIGH SIDE TO LOW SIDE BYPASS VALVE NORMALLY CLOSED WITH ORIFICE PURGE VALVE WATER PURGE LINE SHUT OFF VALVE NO ORIFICE WATER PURGE LINE STRAINER NO ORIFICE FOUL GAS LINE LOW PRESSURE...

Page 21: ...n 10 psig 0 7 bar as detected by the low side pressure transducer the low side pressure assist solenoid valve F modulates to maintain 10 psig 0 7 bar in the evaporator chamber The concentrated water c...

Page 22: ...ill inhibit the water concentration mode of the purger The following components must be checked when the refrigerant oil is manually drained 1 Low liquid level sensor SPSN 1 2 Liquid level make up sen...

Page 23: ...ion line and shut off valves These should be a minimum size of On new installations also make sure the plastic shipping cap in suction line flange is removed Action Eliminate the restriction See also...

Page 24: ...Oil in purger Symptom No frost around the low side oil drain valve Action Remove oil through both the low side and high side drain valves See Figure 1 per safe refrigeration procedures See also the Ca...

Page 25: ...C Check Reconnect the PLC module s for the purge point solenoid coils Press the PURGE POINT ADV button to sequence through each purge point and verify the fuse does not blow If the fuse does blow that...

Page 26: ...Add vinegar to the bubbler water Then clean with the supplied brush Use a water conditioning housing and cartridge in the water supply line to the purger Refer to drawing 2003 07 for additional instru...

Page 27: ...enoid C D 70 1102 Kit Green Beacon Light solenoid B E F G ELECTRICAL 70 1088 Solenoid Coil DIN plug 115V 50 60 Hz 16 Watt 20 2428 Electric Heater 115V 50 60 Hz 750 Watt 20 2477 Electric Heater 230V 50...

Page 28: ...kW system or a 750 ton 2638 kW systemoperating below 0 psig 0bar g All models suitable for ammonia only SELECTING AN AUTO PURGER In addition to the AUTO PURGER AP Hansen Technologies offers three oth...

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