HAKO Citymaster 650 Page 117 Operating Manual Download

Page: 117 / 190

05-147015-00-00.fm

117

Maintenance and Servicing

No.:

Value

Function
Fuses – control panel on the right Fig. 111-A:

F01

20 A

Air conditioning system and mirror heating

F02

10 A

Relief of starting process

F03

Not used

F04

10 A

Radio

F05

5 A

Hydraulic control unit

F06

15 A

Control unit for driving, fuel pump

F07

15 A

Fresh water pump

F08

15 A

Control unit for working hydraulics, rear socket

F09

10 A

Windscreen washer unit and hydraulic control unit

F10

15 A

Heating and air conditioning system

F11

15 A

Working light, front

F12

15 A

Main front headlight and rear fog light

F13

10 A

Rotating beacon and interior light

F14

15 A

Blinker / Warning light

F15

7.5 A

Rear light (terminal 58L) and parking light (terminal 57L)

F16

7.5 A

Rear light (terminal 58R) and parking light (terminal 57R)

F20

7.5 A

Starter

F21

10 A

Hydraulic control unit and horn

F22

5 A

Hydraulic control unit and multifunction display

F23

15 A

Pre-fuse (F15, F16 and F35)

F24

5 A

USB socket

F25

10 A

Rear cab working light and brake light

F26

15 A

Radio

F27

15 A

Steering column socket

F28

10 A

Driver's seat

F29

5 A

Fleet-Recorder, 12-pin socket (X67)

F30

Not used

F31

5 A

Fleet-Recorder, 12-pin socket (X67)

F32

Not used

F33

Not used

F34

10 A

Drive pump control unit

F35

Not used

F36

5 A

Spare fuse

F37

7.5 A

Spare fuse

F38

10 A

Spare fuse

F39

15 A

Spare fuse

Summary of Contents for Citymaster 650

Page 1: ...Operating Manual Citymaster 650 147015 Issue 02 2020 Part number 88 10 3206 4001 02 Cleaning technology Municipal technology...

Page 2: ...contains all important information for operation maintenance and care We have provided the places in this operating manual concern ing your safety with a danger pictogram Your authorised Hako dealer i...

Page 3: ...d in chapter 6 Vacuum sweeping system with the sweeping unit suction mouth dirt hopper and trolley Fig 1 B Lawn mowing system with the mower Fig 1 C Sweeping system with front sweeping machine Fig 1 D...

Page 4: ...ondence or when making a telephone query to your authorised Hako dealer or our company Vehicle type Chassis number Engine number Start up on Please enter the data applicable to your vehicle in the lis...

Page 5: ...e resulting from the use of parts or accessories not explicitly approved of by us or from failure to observe maintenance rules Acceptance of the vehicle Inspect the vehicle immediately on delivery for...

Page 6: ...e following documents must always be available Approval certificate Part I of the vehicle Valid driving license of the driver Operating manual kept in the left hand operating console In other countrie...

Page 7: ...the vehicle 21 2 Use 25 2 1 Overviews 25 2 1 1 Front view 26 2 1 2 Rear view 28 2 1 3 Driver s cab 30 2 2 Multifunction display 35 2 2 1 Start screen 35 2 2 2 Menu guidance 35 2 2 3 Menu structure 36...

Page 8: ...3 5 2 Towing the vehicle 92 3 6 Working with attachments 93 3 6 1 Ballast 94 4 Technical data 97 5 Maintenance and Servicing 100 5 1 Maintenance plan 101 5 2 Panelling and covers 102 5 2 1 Removing t...

Page 9: ...ing the safety strut 149 Checking the rotating brushes 149 Checking the rotating brush pressure 150 Checking the sweeping level 150 Checking the suction mouth sealing strips 151 Checking the suction d...

Page 10: ...3 Mounting 174 Mounting the snow blade 174 Mounting the loading platform 175 Mounting the spreader 178 6 4 4 Operation 179 Checklist Before start up of the snow clearing system 179 Check list Snow cle...

Page 11: ...Indication of a possible danger with average risk in which death or severe physical injury can occur if it is not avoided Caution Indication of a danger with low risk in which light to medium severe...

Page 12: ...accident by this Risk of accident A dirty damaged seat belt or one stressed or changed in an accident may not offer the intended protection You could therefore suffer severe injuries or death in an ac...

Page 13: ...tion of the seat contact switch must not be bypassed In the case of restricted vision especially when reversing the vehicle it is necessary to have a second person who gives the driver appropriate sig...

Page 14: ...ts are complied with Risk of accident The front axle of the working machine must always be loaded with at least 21 of the empty weight and the rear axle with at least 42 of the empty weight of the wor...

Page 15: ...a of the front sweeping roller Risk of injury When sweeping with the front sweeping machine small stones or other parts in the snow can be thrown out by the rotating sweeping roller Risk of injury Sec...

Page 16: ...t over Unsecured load Danger to life due to inadequately secured load The load must be correctly distributed and fastened on the loading surface Suspended loads Danger to life due to suspended loads D...

Page 17: ...ing exhaust gases is injurious to health and can lead to unconsciousness and to death Never let the engine run in enclosed spaces Danger of burns from hot parts Do not touch any parts such as engine b...

Page 18: ...ouch any parts such as engine block cooling system and exhaust system during operation and for some time after Let the engine cool down Wheels Risk of accident Repair work on tyres and rims may be und...

Page 19: ...le devices inside the vehicle is permitted only through a connection to a perma nently installed outside antenna The transmitter must be installed in a separate location from the vehicle electronics W...

Page 20: ...aste Recycle used materials with the symbol according to their labelling Recycle packaging materials and do not throw them into the domestic waste Recycle plastics that are identified with statement o...

Page 21: ...nstructions 1 9 Labels on the vehicle The following safety and instruction labels are affixed well legibly to the vehicle Renew missing or illegible labels immediately G G I A B D E F Fig 2 F B A E G...

Page 22: ...ld designations Label Tyre pressure Hydraulic oil type Fig 2 E The Tyre pressure label is located in the driver s cab under the driver s seat The Hydraulic oil type label is located in the driver s ca...

Page 23: ...01 147015 00 00 fm 23 Safety Instructions G A B D E F Fig 3 C F E C D G A A B H H C...

Page 24: ...ext to the suction pipe Label Rotating parts Fig 3 D The Rotating parts label is located on the rear wagon on the left next to the suction pipe Label High pressure cleaner Fig 3 E The High pressure cl...

Page 25: ...2 1 Overviews The description in chapter 2 contains information on the function and handling of the individual controls on the vehicle The controls always have the same item number in all chapters 14...

Page 26: ...tion indicator and parking light 4 Rotating beacon 5 Outside mirror optionally heated 6 Windscreen wiper 7 Doors 8 Fresh water tank 9 Hydraulic tank 10 Ball cock circulating water 11 Front attachment...

Page 27: ...02 147015 00 00 fm 27 Use Fig 5 24 19 25 23 22 21 20 16 18 17 10 26...

Page 28: ...n indicator for brake lights and rear light 18 Number plate light 19 Rear attachment connections 20 Engine space 21 Circulating water coupling 22 Fuel tank 23 First aid box and warning triangle option...

Page 29: ...02 147015 00 00 fm 29 Use Fig 6 27 34 31 29 32 42 28 44 41 43 45 46 47 48 36 37 38 39 40 35 41 33 49 50 30...

Page 30: ...n 34 Windscreen washer unit filling opening 35 Multifunction display 36 Forwards accelerator pedal 37 Reverse accelerator pedal 38 Door handle 39 Right arm rest control panel 40 Right hand control pan...

Page 31: ...02 147015 00 00 fm 31 Use Fig 7 63 64 66 65 62 68 67 56 51 52 55 54 53 59 58 60 61 57...

Page 32: ...ing light switch optional 57 Rear cab working light switch optional 58 Mirror heating switch optional 59 Rear fog light switch optional 60 Rotating beacon switch 61 Inside light switch Steering column...

Page 33: ...02 147015 00 00 fm 33 Use Fig 8 74 69 76 70 72 71 77 78 79 80 81 73 75 82...

Page 34: ...ako button 72 Armrest star shaped handle Right hand control panel 73 Fuse box 74 Raise lower dirt hopper switch 75 Charge control light 76 Ignition switch 77 Operating manual shelf Left hand control p...

Page 35: ...om left and the version number of the display software at the bottom right 2 2 2 Menu guidance The menu is operated with the turn push knob Fig 10 69 The turn push knob is located in the right armrest...

Page 36: ...rating data are shown in the normal view Operating settings such as the output of the hydraulic oil circuit I II or the relief of the front tool carrier optional are made in the working menu A menu Th...

Page 37: ...Warning and information symbols and detected attachment 3 Speed pedal indicator blinkers and time 4 Attachment parameters 5 Operating times 6 Service information 7 Current engine speed fixed speed mod...

Page 38: ...he cur rent display by turning the turn push knob The following displays are possible according to the attachment 1 Hydraulic circuit I front attachment Setting range On Off 2 Hydraulic circuit II rea...

Page 39: ...displayed 2 Turn the turn push knob Fig 15 69 The last active function B is selected for example hydraulic circuit I ON 3 Turn the turn push knob The current value C is changed for exam ple hydraulic...

Page 40: ...ig 16 69 for a long time Field A 1 Operating hours total 2 Operating hours resettable 3 Work hours total 4 Work hours resettable 5 Sweeping kilometres total 6 Sweeping kilometres resettable 7 Distance...

Page 41: ...turn push knob Fig 17 69 for at least two seconds The operating menu is activated The cursor stands on the EXIT symbol B 2 Turn the turn push knob and move to the field C 3 Push the turn push knob Fie...

Page 42: ...o the menu where you can make settings Exit the configuration menu via the EXIT symbol A Next Previous page via the arrow symbol B Requirements The accelerator pedal must be in the neutral position Th...

Page 43: ...N 2 Last value in ignition OFF B Suction fan run on 0 to 15 seconds standard 8 seconds Diesel particulate filter menu Fig 21 A Diesel particulate filter regeneration lock 0 OFF 1 ON B Conditions that...

Page 44: ...ttings menu Fig 24 A Signal tone on flashing 0 OFF 1 ON standard B Signal tone on reversing 0 OFF 1 ON standard C Tyre type see selection list D Warning tone when driving with raised dirt hopper is au...

Page 45: ...menu Fig 26 A Time in hours minutes B Date in day month C Year System settings menu Fig 27 A km mi changeover km h standard mi h B Display brightness Standard 80 in automatic mode the display brightne...

Page 46: ...is selected and confirmed the detailed error description sub menu opens Detailed service information sub menu Fig 29 A Error code and internal error number B Supply voltage at time of error in mV C Ad...

Page 47: ...47 Use Service alarm clock menu Fig 31 A Remaining time of the annual service alarm clock in days B Remaining time of the operating hours alarm clock in hours C Resetting the service alarm clock Fig 3...

Page 48: ...is activated The cursor stands on the EXIT symbol D 4 In the configuration menu turn the turn push knob and move to the driv ing profile menu item E 5 In the configuration menu push the turn push kno...

Page 49: ...ydraulic oil tempera ture is too high Stop the vehicle safely and switch off all hydraulic units Red Parking brake on The warning symbol appears if the parking brake is on Red Hopper overload optional...

Page 50: ...e warning symbol appears Yellow Driver not on driver s seat The warning symbol appears if the driver leaves the driver s seat during operation Colour Symbol Function Yellow Cruise control active Green...

Page 51: ...t sweeping machine White Work mode with front tool carrier or unknown attachment White Front tool carrier floating position activated White Front tool carrier in upper end position White Winter servic...

Page 52: ...tre counters Colour Symbol Function White Operating hours total White Operating hours resettable White Total sweeping hours White Sweeping hours resettable White Total kilometres White Kilometres rese...

Page 53: ...tachments is changed Set the speed according to the requirements The overview illustrates that sufficient power is available already in the ECO mode for many applications The full hydraulic output is...

Page 54: ...operation flasher information symbol Fig 36 B Cruise control and speed limiter optional Cruise control and speed limiter are available only in work mode The cur rent speed is set in the first positio...

Page 55: ...g socket The USB charging socket Fig 39 30 is used to charge mobile devices such as tablets smartphones navigation devices and digital cameras via a USB cable Windscreen washer unit The windscreen was...

Page 56: ...To do this pull steering wheel Fig 40 28 upwards Setting the fixed engine speed The fixed engine speed and thus the system output of the vehicle in the work mode is set with the button Fig 41 64 The...

Page 57: ...d speed limiter optional Cruise control and speed limiter are available only in work mode The cur rent speed is set in the first position of the switch Fig 43 A In this case the road speed is controll...

Page 58: ...creen washer unit The windscreen washer unit is used for cleaning the windscreen The water sprayed onto the windscreen supports the cleaning effect of the windscreen wipers The windscreen washer unit...

Page 59: ...th the button Fig 47 74 Button in position I Tipper body is raised until the button is released Button in position II Tipper body is lowered until the button is released As long as the tipper body is...

Page 60: ...n Reader Fig 48 82 for one to two seconds Red LED OFF Operating data recording system active If the vehicle is not registered with the I Button the following condition arises according to the selected...

Page 61: ...ocedure has been interrupted and must be repeated If the engine warning light flashes when the key in the ignition switch is in position 1 or during operation slowly or fast then a fault in the engine...

Page 62: ...n symbol Fig 50 C or floating position symbol Fig 50 D appears The function of the joystick with an attachment is described in chapter 6 Using the button Fig 50 E in the joystick it is possible to con...

Page 63: ...working light Fig 4 14 in the front work area on and off The switch Fig 51 57 switches the working light Fig 4 26 in the work area behind the cab optional on and off Outside mirror heating optional T...

Page 64: ...e stops If the accelerator pedal is in neutral position the information symbol Fig 52 A in the multifunction display lights up 2 3 8 Coarse material flap Operating the coarse material flap If there ar...

Page 65: ...pedal The parking brake is released With the parking brake released the warning light Fig 54 A goes out Service brake When the accelerator pedal is released forwards or reveres the vehicle comes to a...

Page 66: ...the driver s seat during operation then the driver s seat warning symbol Fig 55 A in the multifunction display flashes The warn ing symbol goes out as soon as the driver is back on the driver s seat D...

Page 67: ...driver s seat must be adjusted to the weight of the driver with the knob Fig 55 E Pull knob up increase driver s weight Pull knob down decrease driver s weight The suspension is adjusted optimally if...

Page 68: ...pulling on the end The seat belt must always lie firmly against your pelvis Make sure you are sitting upright and the belt runs correctly To take off the seat belt hold it firmly and press the red but...

Page 69: ...ure is set with the controller Fig 57 52 Setting warmer Turn the controller clockwise Setting colder Turn the controller counter clockwise Cab air filter The installed cab air filter Fig 57 A which is...

Page 70: ...only In this way you accelerate the cooling process and the desired vehicle interior tempera ture is reached faster Observe the recommended setting otherwise the windows can mist over Switch the air c...

Page 71: ...vex outside mirrors Fig 59 5 Adjusting the outside mirrors Adjust the outside mirrors so that the roadway and the rear work area are completely visible The outside mirrors can be folded down Danger Th...

Page 72: ...for the hand pump of the rear structure optional For raising the dirt hopper loading platform in the case of an engine failure 2 4 2 Ball cock circulating water The circulating water is closed off on...

Page 73: ...I Pick up the chain Fig 63 C and hook in onto the hook Fig 63 E Drive under the take up of the attachment and carefully raise the attach ment with the front tool carrier Raising the front tool carrier...

Page 74: ...with the first link For attachments with floating position the chain must be hooked onto the hook Fig 65 E 3 Check the locking plate Fig 65 F on the attachment If necessary loosen the screws and shif...

Page 75: ...ated hole Weight holder optional Weight counterbalance Fig 67 A at the tail is required for all heavy front attachments A weight holder is optionally available A maximum of six counterweights Fig 67 C...

Page 76: ...uit I F Return leakage oil pipe e g for mower G Ball cock for locking suction mouth lift e g mower H X63 socket 19 pin for attachments Switching on the hydraulic circuit Select the A menu in the multi...

Page 77: ...I F X65 7 pin socket for lighting C X68 7 pin socket for spreader control cable C X67 7 pin socket for spreader control cable Switching on the hydraulic circuit Select the A menu in the multifunction...

Page 78: ...climb up forward 1 Open left hand door and grip and hold the door handle Fig 73 A with your left hand 2 Put your left foot in the footwell Fig 73 B 3 Enter the vehicle with your right foot and sit dow...

Page 79: ...ing defrosting the windows Maximum heating power and fast thawing of the windows can be achieved only if the engine has reached its operating temperature There is a risk of accidents when driving with...

Page 80: ...n page 99 If the warning symbol Fig 76 C appears there is a risk of engine damage Immediately switch the engine off and check the engine oil level No Description 1 Checking the locking shackle 2 Check...

Page 81: ...door on the right hand side and must be between the upper and lower mark Fig 78 B Top up the coolant if necessary To do this open the cap Fig 78 C Filling volume see Technical data on page 99 If the...

Page 82: ...Fig 81 A on the control panel in the roof and the direction indicator in the steering column Checking the driver s seat and steering column Adjust the driver s seat Fig 81 B and the steering column Fi...

Page 83: ...gh speed or too high speeds when turning can cause the vehicle to tilt over Risk of accident Note that there is a risk of skidding on unpaved ground or snow and ice This can lead to uncontrolled behav...

Page 84: ...dal Fig 84 46 and then the parking brake with your foot The parking brake is locked The parking brake warning symbol Fig 84 A appears in the multifunction display No Description Reference 1 Accelerato...

Page 85: ...rake Fig 84 45 Starting transport mode Slowly press down the accelerator pedal Fig 86 36 or Fig 86 37 for the required direction and speed The vehicle moves away Engine speed in transport mode 1100 to...

Page 86: ...ptions is set with the switch Fig 88 A Set the speed according to the requirements Activating the front tool carrier The front tool carrier is activated with the joystick Fig 89 70 The following funct...

Page 87: ...n the multifunction display If the current situation does not allow it automatic regeneration can also be disabled However the lock should be removed as soon as possible to prevent damage to the diese...

Page 88: ...been switched off If all the conditions have been fulfilled the symbols Fig 91 B light up green The regeneration can be started Use the turn push knob to select the START symbol Fig 91 C During regene...

Page 89: ...er several starting attempts Notify an authorised workshop The engine does not start the starter is not audible Remedy The electrical system voltage is too low because the battery is too weak or empty...

Page 90: ...e of the Citymaster 650 must be switched off immediately on the occurrence of faults A vehicle left lying on public roads must be secured with the hazard warning system and warning triangle If the ele...

Page 91: ...njury After loading make sure that the vehicle is secured according to regulations against rolling off and tilting Use the wheels for securing the vehicle Warning Tow the vehicle using only suitable t...

Page 92: ...still Should it be necessary for you to tow or move the vehicle you must open the bypass valve Fig 93 A Bypass valve lever in position B valve closed Bypass valve lever in position C valve opened Towi...

Page 93: ...pping the connections can lead to reverse functioning of the attachment e g movement to the right rather than the left Risk of accident Front attachments not correctly fastened to the front tool carri...

Page 94: ...r attachment rear ballast max 0 175 m 2 and 3 At maximum rear ballast 400 kg 1 See Citymaster 650 technical data 2 See price list and or operating manual of the attachment 3 Measure Danger Risk of acc...

Page 95: ...nt axle load stated in the operating manual of the work machine in the table 4 Calculation of the actual total weight If the required minimum rear ballast GH min is not reached with the rear attachmen...

Page 96: ...it a sufficient number of ballast weights Fig 95 C to the weight holder Fig 95 A or Fig 95 B and secure with retaining bolts and split pins Actual value according to calculation Permissible value acco...

Page 97: ...04 147015 00 00 fm 97 Technical data 4 Technical data Fig 96 1270 982 3326 2269 866 1074 1200...

Page 98: ...missible supporting load in the coupling point of the jaw coupling kg 150 Permissible supporting load in the coupling point of the ball head coupling kg 150 Name Unit Transport mode work mode forwards...

Page 99: ...e litre 7 5 Fuel Diesel Tank volume litre 40 Hydraulic oil HVLP 46 Tank volume litre 35 Lifting power of front tool carrier with clearance 0 mm 600 mm N 5000 3000 Standard tyres Trelleborg 23x8 5 12TT...

Page 100: ...taken by a driver trained for this purpose In all other maintenance work see service booklet contact your nearest authorised Hako dealer Any warranty claim is null and void if this is not complied wit...

Page 101: ...level replenishing if necessary Checking and if necessary refilling coolant level in expansion tank Checking combination radiator and radiator grille for dirt cleaning with compressed air if necessary...

Page 102: ...op lock fasteners Fig 97 E raise the catch Fig 97 F and swivel open the service door Fig 97 G To remove release the safety cable Fig 97 H and unhook it from the hinges 5 2 3 Removing radiator cover Pu...

Page 103: ...as engine block cooling system and exhaust system during operation and for some time after Let the engine cool down Risk of scalding from hot engine oil If the cap is opened when the engine is hot th...

Page 104: ...hten the drain valve hand tight 7 Open the fuel valve again by turning it into position Fig 99 II Danger Risk of fire Diesel fuel is flammable Take the utmost care when handling fuel Never refuel clos...

Page 105: ...system during operation and for some time after Let the engine cool down Risk of scalding from hot coolant The cooling system is under pressure If the cooling system cap is opened with a hot engine th...

Page 106: ...pen the right side panelling see page 102 3 Check the coolant level The coolant level of the expansion tank Fig 101 A must be between the upper and lower mark Fig 101 B when the engine has cooled down...

Page 107: ...e dust ejection valve Fig 102 B Danger Danger of burns from hot parts Do not touch any parts such as engine block cooling system and exhaust system during operation and for some time after Let the eng...

Page 108: ...ts of the compressed air tube 5 Immediately renew a very dirty or damaged filter insert 6 Clean the filter housing from the inside 7 Refit the filter insert 5 6 4 Changing the safety cartridge Renew t...

Page 109: ...ulic system of the vehicle may be done only by persons with special knowledge and experience in hydraulics Regularly check all pipes hoses and screw connections for leaks and external visible damage I...

Page 110: ...only BIO oil of the same grade for topping up and oil changing The prevent misunder standing a clear indication of the currently used oil grade is or must be affixed to the hydraulic tank in the vicin...

Page 111: ...ttention The specification of the grade of hydraulic oil added in the factory can be found on an adhesive plate in the vehicle cab Fig 106 C Only use the identical hydraulic oil for topping up Mixing...

Page 112: ...itch the engine off and pull out the ignition key 2 Loosen the four mounting screws of the protective grille Fig 107 A and remove the protective grille 3 Remove and clean the cab air filter Fig 107 B...

Page 113: ...l bolts slightly 2 Jack the raised axle side down 3 Tighten the wheel bolts crosswise with a torque wrench The permissi ble tightening torque is 130 Nm 4 The wheel bolts must be tightened again as des...

Page 114: ...W 5 W Direction indicator for brake lights and rear light Fig 109 C 12 V 21 W 21 W 10 W Number plate light Fig 109 D LED Reversing light optional Fig 109 E LED Interior light Fig 109 F 12 V 5 W Workin...

Page 115: ...ghts Direction indicator and parking light Direction indicator brake light rear light reversing light and rear fog light Interior lighting Fig 110 A Fig 110 B Fig 110 C Fig 110 D LED LED LED LED Worki...

Page 116: ...10 2 Fuses and relays Fig 111 K09 K08B K08A K010B K010A F18 F17 K01 K02 K05 F01 F14 F13 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 F12 F15 F16 F29 F28 F21 F22 F23 F24 F25 F26 F27 F30 F31 F33 F32 F34 F35...

Page 117: ...ear fog light F13 10 A Rotating beacon and interior light F14 15 A Blinker Warning light F15 7 5 A Rear light terminal 58L and parking light terminal 57L F16 7 5 A Rear light terminal 58R and parking...

Page 118: ...washer pump Electrical box fuses Fig 111 B F17 50 A Main fuse F18 50 A Main fuse F40 20 A Engine control unit ECU F41 20 A EGR valve F42 60 A Starter F43 80 A Drive pump control unit Electrical box re...

Page 119: ...grease the battery poles 7 Recharge the battery or replace it by a new battery of the same strength 8 Connecting the battery First the plus pole and then the minus pole Danger Danger of explosion due...

Page 120: ...les off 3 Open the right side panelling see page 102 4 Connect the plus cable red with one end to the plus pole of the empty battery and with the other end to the plus pole of the assisting vehicle 5...

Page 121: ...e area around the grease nipple before lubricating Item Name A Door hinges left right above and below 4x B Front lifting cylinder left right above and below 4x C Articulated joint 4x D Steering cylind...

Page 122: ...ot expose them to a direct jet Cover these parts and do not expose them to a direct jet vent grilles on the rear wall of the driver s cab venting filter of the hydraulic oil tank and lid of fuel and h...

Page 123: ...ng time the paintwork could lose its gloss by this Cleaning plastic parts Clean outer plastic parts like the vehicle If dirt cannot be removed in this way we recommend special plastic cleaners You can...

Page 124: ...ent You must consult Hako before attaching other attachments not approved by Hako Check in the individual case that the relevant axial loads and total weights are complied with Risk of accident Handli...

Page 125: ...6 147015 00 00 fm 125 Attachments and Options 6 1 Vacuum sweeping system Fig 116 85 84 83 A D A B C A Item Designation Type 83 Sweeping unit rotating brush 84 Sweeping unit suction mouth 85 Dirt hoppe...

Page 126: ...peeds when turning can cause the vehicle to tilt over Risk of injury Frequently check the filling level of the dirt hopper Switch the suction fan off for this The lid and the side doors of the dirt ho...

Page 127: ...on after mounting 3 Push the joystick Fig 117 70 forwards The holding plate is lowered onto the suction mouth 4 Shift the suction mouth centrally under the holding plate until the stops Fig 117 C come...

Page 128: ...the standard length see page 73 4 With the trolley Fig 118 96 align the sweeping unit Fig 118 83 cen trally and in alignment with the front tool carrier 5 Raise the front tool carrier with the joysti...

Page 129: ...the connections Swivelling sweeping unit supply return Fig 119 D E 19 pin coding plug Fig 119 F Fresh water connection for the spray nozzles Fig 119 G Sweeping unit hydraulic motors supply return Fig...

Page 130: ...ng it into the upper position 3 Hold the lever Fig 120 A in the upper position with one hand With your other hand plug the mounting bolt Fig 120 B on the Citymaster 650 4 Unlock the sledge Fig 120 C w...

Page 131: ...the upper locking pins Fig 121 E sit in the holders of the dirt hopper Fig 121 F Lock the lever Fig 121 A 8 Remove the supports Fig 121 101 To do this pull out the split pins and the bolts Danger Risk...

Page 132: ...earings Fig 122 C of the dirt hopper and the holders Fig 122 D of the rear wagon must be in alignment 10 Unlock the lever Fig 122 E of the trolley Fig 122 97 and swing it into the upper position Let t...

Page 133: ...rew of the lateral sieve in the dirt hopper After filling check the function of the supply to the suction mouth No Description Reference 1 All items from the check list Check before starting the vehic...

Page 134: ...the front tool carrier with the joystick Fig 130 70 and hook the chain in the holder Fig 127 B For vacuum sweeping hook the chain in the holder with the first link For transportation fix the front to...

Page 135: ...ion The vacuum sweeping system work mode information symbol Fig 130 A is displayed in the multifunction display as a 2 brush system The following functions are activated automatically by pressing the...

Page 136: ...faces To avoid the formation of dust circulating water and fresh water are avail able in vacuum sweeping The circulating water is supplied to the suction duct The fresh water is supplied to the sweepi...

Page 137: ...t in to the minimum width of 1380 mm Checking the overload protection The overload protection device Fig 136 A is located on the brush arm of the sweeping unit Fig 136 12 and has the task of protectin...

Page 138: ...e rubber seal Work with the insert plate in the case of heavy soiling The suction force is increased The circulating water supply is shut off with the suction mouth lifted Work without the insert plat...

Page 139: ...0 D of the rear wagon Connect the supply hose Fig 140 C1 to the supply hose Fig 140 C2 of the hand pump Connect the return hose Fig 140 D1 to the return hose Fig 140 D2 of the hand pump Connect the hy...

Page 140: ...high pressure cleaner and clean it if necessary 1 Start the vehicle and drive to the work site Engage the parking brake Open the flap Fig 142 E 2 Set the changeover valve Fig 142 B to position II Posi...

Page 141: ...I The dirt hopper is raised until the button is released Button in position II The dirt hopper is lowered until the button is released Raising and lowering the dirt hopper at 2250 rpm switch for engin...

Page 142: ...e turn push knob Fig 143 69 Change the current value in the fresh water menu item Fig 146 A Setting range ON or OFF Switching the suction fan on and off Select the A menu in the multifunction display...

Page 143: ...ock the lid again No Description Reference 1 Emptying the dirt hopper Page 143 2 Cleaning the sweeping unit Page 144 3 Cleaning the dirt hopper and circulating water system Page 145 4 Emptying the fre...

Page 144: ...hose to the water connection Fig 150 A of the dirt hopper 3 Push the Hako button Fig 8 71 and let the water be drawn as required by the suction fan into the dirt hopper 4 Open the lid of the dirt hop...

Page 145: ...5 Half lower the dirt hopper and close the sump flap lock 6 Lower the sweeping unit fully with the joystick Fig 8 70 and let the water run until clear water emerges at the suction mouth Draining the...

Page 146: ...146 06 147015 00 00 fm Attachments and Options 6 1 5 Technical data Fig 155 1074 1200 2269 3899 1380 1880...

Page 147: ...ncertainty KpA dB A 78 2 The sound pressure level at the workplace LpA measured under the customary conditions of use at 2630 rpm according to Directive 2006 42 EC with measuring standard DIN EN ISO 1...

Page 148: ...on duct and dirt hopper Checking the circulating water system Checking the coarse material flap on the suction mouth Checking wear and damage of the sweeping unit Checking the sweeping level adjusting...

Page 149: ...red see page 150 If the rotating brush pressure is changed the sweeping level must be reset see page 150 Change worn out rotating brushes To do this raise the sweeping unit with the joystick Fig 160 7...

Page 150: ...is adjusted in the factory with the screws Fig 159 A and Fig 159 B 1 Raise the sweeping unit with the joystick Fig 160 70 2 Drive over a level surface covered with dust or chalk 3 Lower the sweeping u...

Page 151: ...reduced The gap Fig 161 B1 between the side sealing strip and ground must be approx 5 mm The gap Fig 161 B2 between the rear sealing strip and ground must be approx 10 15 mm In the case of wear of the...

Page 152: ...sen the clamping band Fig 162 B Lubrication points Check the lubrication points weekly Grease Mobilgrease MP Horizontal brush suspension left right 2 pcs Fig 163 A Vertical brush suspension left right...

Page 153: ...The coarse material flap is still open Closing the coarse material flap Page 137 The dirt hopper is full Emptying the dirt hopper Page 143 The flap of the dirt hopper is not locked Locking the dirt h...

Page 154: ...154 06 147015 00 00 fm Attachments and Options 6 2 Lawn mowing system Fig 164 86 F D C A B G E 88 87 Item Designation Type 86 Mower 810100 87 Vacuum system 810110 88 Suction nozzles 147810...

Page 155: ...t consult Hako before attaching other attachments not approved by Hako The labels attached to the vehicle provide important information for safe operation Renew labels that are no longer legible or pr...

Page 156: ...carrier 5 Align the mower Fig 165 86 centrally and in alignment with the front tool carrier 6 Raise the front tool carrier Fig 165 12 with the joystick Fig 165 70 and attach the mower 7 Lock the mower...

Page 157: ...the engine off and pull out the ignition key 2 Pull the mounting bolt Fig 167 C out and push the bolt Fig 167 A of the wheel fork into the bush Fig 167 B of the wheel spar until the wanted cutting he...

Page 158: ...mower on 1 Switch on the work mode with the Hako button Fig 169 71 The accel erator pedals must be in the neutral position The coupling triangle work mode symbol appears in the multifunction display...

Page 159: ...ly until the vehicle starts the speed is increased further by pressing on the pedal Slowing down or braking the vehicle Slowly reduce the pressure on the accelerator pedal the vehicle slows down or st...

Page 160: ...015 00 00 fm Attachments and Options 6 2 6 Maintenance Maintenance plan Maintenance work Daily Checking wear and damage to the mower Weekly Checking lubrication points 70 Fig 172 A G G B B B B C D C E...

Page 161: ...of the label 165 mm 8 Refit the covers correctly Cleaning the mower 1 Place the vehicle on a level surface and hold it with the parking brake Raise the mower with the joystick Fig 172 70 Switch the en...

Page 162: ...he fixed engine speed Changing the cutting height Page 159 Page 157 Blades blunt Grinding the blades Page 161 Blades do not rotate Remedy Reference V belt defective Changing the V belt Page 161 Ground...

Page 163: ...06 147015 00 00 fm 163 Attachments and Options 6 3 Sweeping system Fig 173 A B C C 89 91 90 Item Designation Type 89 Front sweeping machine 130 cm 590110 90 Sweeping roller 5902 91 Spray shield 590210...

Page 164: ...opt measures against erroneous starting and unwanted movement Pull out the ignition key Thorough and frequent cleaning is especially important after sweeping material containing salt during snow clear...

Page 165: ...the front tool carrier Fig 174 12 with the joystick Fig 174 70 and attach the front sweeping machine 5 Lock the front sweeping machine with locking hook and locking rod 6 Close the valve Fig 174 J fo...

Page 166: ...itch for the fixed engine speed see page 168 Summer operation Stage Fig 176 B low speed Winter operation Stage Fig 176 C high speed Use a snow blade or a rotary snow plough in greater depths of snow A...

Page 167: ...e work mode with the Hako button Fig 179 71 The accel erator pedals must be in the neutral position The coupling triangle work mode symbol appears in the multifunction display Fig 179 A 2 Switch on th...

Page 168: ...Slowing down or braking the vehicle Slowly reduce the pressure on the accelerator pedal the vehicle slows down or stops The vehicle speed in the transport mode is 0 to 25 km h work mode 15 20 25 km h...

Page 169: ...eck the sweeping rollers daily Change worn sweeping rollers 1 Place the vehicle on a level surface and hold it with the parking brake Raise the front sweeping machine with the joystick Fig 179 70 2 Re...

Page 170: ...p and push the handle back down Changing the gearbox oil Check and if necessary top up the oil level in the gearbox An oil change is necessary after 500 operating hours at the latest after two years 1...

Page 171: ...aft 2 pcs Fig 187 D 6 3 7 Troubleshooting 6 3 8 Accessories Your authorised Hako dealer is available to you at any time to answer questions on accessories for the sweeping system Fig 187 A C B D Sweep...

Page 172: ...172 06 147015 00 00 fm Attachments and Options 6 4 Snow clearing system Fig 188 92 94 93 A C B Item Designation Type 92 Snow blade 135 cm 570130 93 Loading platform 143810 94 Spreader 577600...

Page 173: ...fore attaching other attachments not approved by Hako The labels attached to the vehicle provide important information for safe operation Renew labels that are no longer legible or present Spare parts...

Page 174: ...carrier Fig 189 12 3 Align the snow blade Fig 189 92 centrally and in alignment with the front tool carrier 4 Raise the snow blade with the joystick Fig 189 70 up into the end position 5 Lock the snow...

Page 175: ...g 190 A of the trolley Fig 190 97 and swing it into the upper position 3 Hold the lever Fig 190 A in the upper position with one hand With your other hand plug the mounting bolt Fig 190 B on the Citym...

Page 176: ...Fig 191 A of the trolley and make sure that the locking pins Fig 191 E sit in the holders Fig 191 F of the loading platform Lock the lever Fig 191 A 7 Remove the supports Fig 191 101 To do this pull o...

Page 177: ...into the pockets Fig 192 B of the rear wagon The holders Fig 192 C of the loading platform and the holders Fig 192 D of the rear wagon must be in alignment 9 Unlock the lever Fig 192 E of the trolley...

Page 178: ...Fig 193 E Spreading disk hydraulic motor supply Fig 193 C Spreading disk hydraulic motor return Fig 193 D X65 7 pin socket for lighting Fig 193 G X67 7 pin socket for spreader Fig 193 H X68 7 pin sock...

Page 179: ...d Fig 195 C for different materials Loading the spreader Different specific weights arise according to the condition of the spread material wet or dry Check the specific weight of the spread material...

Page 180: ...n 2 Start snow clearing in the transport mode Switching spreading on 1 Switch the hydraulic oil circuit II for rear attachments on with the turn push knob Fig 197 69 2 Start spreading in the transport...

Page 181: ...for reversing Push the accelerator pedal down slowly until the vehicle starts the speed is increased further by pressing on the pedal Slowing down or braking the vehicle Slowly reduce the pressure on...

Page 182: ...of the snow blade 6 4 7 Accessories Your authorised Hako dealer is available to you at any time to answer questions on accessories for the transport system Snow blade Unit Working width mm 1350 Share...

Page 183: ...06 147015 00 00 fm 183 Attachments and Options 6 5 Transport system Fig 200 95 Item Designation Type 95 Trailer 2516...

Page 184: ...d steering beneath the raised tipper and in the area between the vehicle and the trailer Danger to life due to inadequately secured load The load must be correctly distributed and fastened on the load...

Page 185: ...ball head coupling optional Mount the ball head coupling Fig 203 A with the bolts washers and nuts to the optional trailer hitch plate Fig 203 B in the wanted height Four setting heights are availabl...

Page 186: ...the speed for reversing Push the accelerator pedal down slowly until the vehicle starts the speed is increased further by pressing on the pedal Slowing down or braking the vehicle Slowly reduce the p...

Page 187: ...n and maintenance work in the operating manual of the trailer 6 5 7 Accessories Your authorised Hako dealer is available to you at any time to answer questions on accessories for the transport system...

Page 188: ...udguard extension 307110 110 Additional working lights above 261800 111 Reversing light and signal generator 144710 112 Comfort driver s seat 844702 113 Heatable outside mirror 843130 114 Battery isol...

Page 189: ...nts of the EC Directive 2006 42 EC as well as the requirements according to 2014 30 EC The following standard s and technical specifications was were referred to for the correct implementation of the...

Page 190: ...ncing and procurement possibilities Hako GmbH Head Of ce Hamburger Str 209 239 23843 Bad Oldesloe Germany Tel 49 0 4531 806 0 info hako com www hako com Blue Competence is an initiative of the VDMA ww...

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HAKO Citymaster 650, Operating Manual

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Summary of Contents for Citymaster 650

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