Guldmann GH2 Installation Manual Download

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Guldmann

-1394/11/08

Recommended toolbox content:

Hammer drill

Vacuum cleaner

Laser, horizontal and vertical - NO . 12494

Telescopic stand for the laser – 3 .5 metres - NO . 12493

One lazyboy with wheels - NO . 12496

Two lazyboys without wheels - NO . 12501

Laser holder for lazyboy with wheels - NO . 12492

Foot plate for wall mounting with lazyboy - NO . 12495

Masonry drills - 6-8-10-12-14-18-20

One set of metal drills 1-13 mm

Drill for wood Ø12 x 500 mm

A jointing gun

A circular saw for cutting aluminium – tabletop model

A compressor

An Accu-drill

Liner roller tool - NO . 124565

Tool for knocking tubular pins into rails - NO . 12455

A spirit level, 2 metres

A distance meter - electronic

A telescopic rule, 5 metres

A manual pipe cutter, diameter 10-30

A cable drum

A work lamp

A double step ladder

A set of socket spanners - 3/8”

A multimeter/voltmeter

Various screwdrivers, Phillips, Pozidrive, straight slot, and Torx

Spanners, 8-10-13-17-18

Various screw bits

A wire stripper, pointed pliers, circlip pliers

A Stanley knife

A 3-metre tape measure

A hacksaw - metal

Wood saw

A torque wrench

" (maximum 47 Nm)

A glue gun - NO . 94531

A cleaning brush - NO . 94529

A cone drill - NO . 94534141

A flat file

A slide gauge

A steel hammer and a rubber hammer

A set of Allen keys 1 .5 - 10 mm

Screw clamps

Weights for testing – 300 kg/660lbs

A manual hoist 3 metres – 500 kg/100lbs

Search spring for cables

Resistance for battery test - No . 120081

Overview of tools for rail installation

Summary of Contents for GH2

Page 1: ...ion 2 installation 3 electrical connection 4 control 5 tools 6 service 7 Guldmann develops manufactures distributes and maintains products and services that make the daily lives of disabled people and their helpers a little easier installation guide for gh2 UL 2 00 23W1 ...

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Page 3: ...hoist and travelling trolleys 54 Installing of GH2 HD Twin 55 GH2 HD with special travelling trolley 56 electrical connection 4 Traverse drive motor 58 The room covering drive motor is installed as described 59 Instaaling the motor control PCB in the DC traverse travelling trolley 60 Switch track 61 Combi lock 62 CL3 electrically operated 62 CL3 manual 67 CL3 double electrically operated 69 Instal...

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Page 5: ...1 Introduction Guldmann GB 1394 11 08 InTRODUCTION 1 General conditions 8 Classifications 10 Rail systems in general 11 ...

Page 6: ...ply The Seller shall never be held liable for operating losses loss of earnings and other indirect losses Product liability insurance which includes cover against injury and property damage has been taken out Any disputes between the parties shall be settled by the Maritime and Commercial Court in Copenhagen Sø og Handelsretten in pursuance of Danish law Testing the rail system Test the rail syste...

Page 7: ...s must be treated with a silicone coating before installation NB Midi rails with charging liners must not be used in corrosive or dusty surroundings areas around swimming pools and at riding schools Quality designation for bolts etc A4 AISI 316 acid proof A2 AISI 304 rustproof 18 8 not acid proof Installing rail systems with rated loads of more than 250 kg 550 lbs Certain precautions must be taken...

Page 8: ...L EN 60601 1 Read instructions before use Mode of operation Continous operation with intermittent load Permissible operation time for instance operation 3 min and pause 20 min Class I Permanent installation with protective ground Class II None permanent installation without protective ground Equipment not suitable for use in the presence of flammable mixtures Protection class Hoist IP20 Hand contr...

Page 9: ...just some of the places where a rail system can help to improve the working environment for carers and heighten the quality of life for the disabled A ceiling hoist system takes up no floor space makes little noise and is always ready for use A rail system can either be a room covering system single track or a combination of the two systems The ceiling hoist itself runs in the rail system All Guld...

Page 10: ...Bla bla Guldmann GB 1394 11 08 12 ...

Page 11: ...ling brackets 20 Lifting accessories 21 Rails and accessories 22 Wall brackets 23 List of components 24 Fittings 24 Installation tools 25 Rail combinations in room covering systems 26 Intermediate suspension 26 Underhanging traverse rail 27 Intermediate suspension underhanging traverse rail 29 Rail combinations in combined systems 30 Underhanging traverse rail 31 Rail curves 33 Combinations of rai...

Page 12: ...the disabled person to and from any place in the room and is the optimum solution in rooms where many lifts are carried out Installing a room covering system saves space and pro vides an extremely high degree of freedom The bed a wheelchair and the other furniture in the room can be placed as desired and lifting can be carried out rapidly easily and comfortably both with regard to the carer and th...

Page 13: ...tem is very suitable for moving people over longer distances Examples of this could be corridors riding schools or swimming pools Over and above this the single track system can be used in the same situations and rooms as the room covering system But attention should be paid to the fact that wheel chairs beds and other aid facilities must be located directly beneath the rail This places limitation...

Page 14: ...safety lock is installed in the traverse rail in the room covering system to prevent the hoist from running out of the rail The Combi lock locks the traverse rail and at the same time releases the safety lock The hoist can then be run from one system to the other without problems Bracket Bracket Rail combination Combi lock safety lock Lifting hanger ...

Page 15: ...of the others and cannot be used together with the other types of rail The overall height of the rails in a room covering system can vary from 97 mm approx 3 15 16 for two mini rails mini traverse rail mounted between mini parallel rails to 381 mm approx 15 for two jumbo rails jumbo parallel rails with underhanging jumbo traverse rail The traverse rail can be mounted between the parallel rails be ...

Page 16: ...s GH2 HD 250 KG 550 lbs GH2 HD Twin 455 KG 1000 lbs GH2 2 200 250 KG 440 550 lbs med ir control 120001 free standing single track system 3m free standing room cove ring track system 3x3m GH2 F GH2 F HD 120001 CEILING HOISTS Pontus mobile system With drivemotor 120001 heavy duty 120001 heavy duty 120001 120001 12405 12400 ...

Page 17: ...i maxi jumbo with gh2 Components Hoist system charging station passage charging station DH2000 GH2 Power supply DH2000 GH2 charger Transformer Accessories trolley 250 KG 550 LBS trolley HEAVY DUTY 455 kg 1000 LBS 12385 12360 12384 12387 12371 127777 123855 123865 937001 123753 12354 123540 Roomcovering midi gh2 lINER LOCK FOR charging liner 12277 X 12364 Wire lock for charging liner 12460 GH2 F TR...

Page 18: ...Ceiling brackets EXTENDED EXTENDED ADJUSTABLE EXTENDED ADJUSTABLE rosette EXTENDED SLOPING CEILING 12421 12423 12425 xxx 12427 xxx 12451 xxx rosette 12376 12336 12448 12457 xxx 12437 1 mm 1 16 12438 2 mm 1 8 12439 5 mm 1 4 ADJUSTING DISC GREY COUPLING FITTING COUPLING FITTING STABILIZING BRACKET 124371 1 mm 1 16 124381 2 mm 1 8 124391 5 mm 1 4 ADJUSTING DISC WHITE ...

Page 19: ...ZONTAL LIFTING SUPPORT ACCESSORIES standard 250 KG 550 lbs small 250 KG 550 lbs x 300 KG 660 lbs SWING 250 KG 550 lbs 28430 with weight adjustment 250 KG 550 lbs 28460 without weight adjustment 150 KG 330 lbs 28425 bODY sCOOP lifter 150 KG 330 lbs 28440 Horizontal lifting hanger for DH 4000 incl sling 150 KG 330 lbs Parking space info board coatingspray coating Coating of hoist charging houses com...

Page 20: ...formation Components Hoist system Rails and accessories Rail system combi lock transverse drive 12255 right 90º 12256 right 60º 12265 left 90º 12266 left 60º 12275 right 90º 12276 right 60º 12285 left 90º 12286 left 60º mini rail midi rail maxi rail jumbo rail rail curve 455 kg 1000 lbs switch track manual 250 kg 550 lbs switch track electric 250 kg 550 lbs turntable electric 250 kg 550 lbs single...

Page 21: ...0 210 100 840 mm 33 1 2 Guldmann GB 1394 11 08 23 2 information Components Hoist system Wall brackets wall brackets upright support brackets For rail end 455 KG 1000 lbs For rail along wall 455 KG 1000 lbs plaster wall 200 KG 440 lbs for rail end and rail along wall 455 KG 1000 lbs guideway 250 kg 550 lbs supplement ...

Page 22: ...8 25 us 9799452 5 x 52mm 9799465 5 x 65mm hilti 9799410565 10 5 x 65mm 9799410575 10 5 x 75mm 9799410575 10 5 x 90mm Drive in nut 9799410 m10 970941050 m10 x 50mm Nut nut protector 95545 m8 white 95546 m8 grey 95506 m10 grey 95507 m10 white Guldmann GB 1394 11 08 24 2 information List of components Fittings internal threaded rod insert bushing anchorbolt faz 94537 ø14 til CONEDRILL Threaded rod sl...

Page 23: ...20 mm 94538 Guldmann GB 1394 11 08 25 2 information List of components Installation tools cleaning brush cleaning pump chemical fixing inclu ding static mixer static mixer for chemical fixing press gun for chemical fixing cone drill concrete drill installation starting kit ...

Page 24: ...A traverse rail mounted between the parallel rails is an aesthetically good solution as the rail is installed close to the ceiling and takes up a minimum of space in the room B Maxi traverse rail mounted between maxi parallel rails C Jumbo traverse rail mounted between jumbo parallel rails Rail combinations in room covering systems Intermediate suspension ...

Page 25: ... rail An underhanging traverse rail is used When it is impossible to mount the traverse rail between the parallel rails because lamps smoke alarms or similar equipment have been installed on the ceiling When two rail systems are to be combined When the traverse and parallel rails cannot be of equal height E Mini parallel rails with underhanging maxi traverse rail F Mini parallel rails with underha...

Page 26: ... 1394 11 08 28 2 information Rail combinations in room covering systems Underhanging traverse rail G Maxi parallel rails with underhanging maxi traverse rail H Maxi parallel rails with underhanging jumbo traverse rail I Jumbo parallel rails with underhanging jumbo traverse rail ...

Page 27: ...d between midi parallel rails As the midi rail has a different profile to that of the other rail types it cannot be combined with mini maxi and jumbo rails K Midi parallel rails with under hanging midi traverse rail Rail combinations in room covering systems intermediate suspension underhanging traverse rail ...

Page 28: ...ngle track systems can be combined even though different rail types are used in the two systems M Mini maxi parallel rails with underhanging maxi traverse rail intermediate suspension cut out to a combination system This solution is the most fre quently used of the combination solutions and thanks to the solu tion with intermediate suspensi on it has a harmonious appe arance In addition the height...

Page 29: ...ation Rail combinations in combined systems underhanging traverse rail O Mini parallel rails with under hanging jumbo traverse rail cut down for a combination system P Maxi parallel rails with under hanging maxi traverse rail cut down for a combination system Q Maxi parallel rails with under hanging jumbo traverse rail cut down for a combination system ...

Page 30: ...m 8 3 8 381 mm 15 1 4 Guldmann GB 1394 11 08 32 2 information R Jumbo parallel rails with underhanging jumbo traverse rail cut down for a combination system Rail combinations in combined systems underhanging traverse rail ...

Page 31: ...Guldmann GB 1394 11 08 33 2 information Rail curves Rail curves are used where it is necessary to change the direction of the track in a single track system Rail curves are available in angles of 30 45 60 and 90 As a minimum three brackets must be used to mount all rail curves one of the brackets must always be placed in the middle of the curve ...

Page 32: ...3 4 134 mm 5 3 8 Guldmann GB 1394 11 08 34 2 information Combinations of rail curves There are many possible combinations of rail curves All standard curves end in a 500 mm 20 straight rail The dimensions given are absolutely minimum dimensions ...

Page 33: ...e Switch tracks must be installed in places where it is neces sary to lead the rail in different directions The switch tracks are operated either manually or electrically A turntable must be installed in places where two rails cross each other The turntable is electrically operated The switch tracks shown are 60º and 90º right ...

Page 34: ...Bla bla Guldmann GB 1394 11 08 36 ...

Page 35: ...ng wall brackets Hilti 41 Fixing ceiling brackets Fischer 42 Fixing ceiling brackets Hilti 43 Fitting of brackets 44 Ceiling installation 44 Ceiling installation bracket assembly 47 Wall fitting 49 Rail assembly 52 Fitting of endstops 53 Taking down hoist and travelling trolleys 54 Installing of GH2 HD Twin 55 GH2 HD with special travelling trolley 56 ...

Page 36: ...to prevent aluminium chips from attaching themselves to the lifting module travelling trolley which will result in an unsmooth and noisy operation 3 Place two of the enclosed cylinder pins in the round rail track on the side of the rail where the rails are joined The cylinder pin is enclosed with the rail assembly bracket First push the cylinder pins all the way into one of the rail pieces When th...

Page 37: ... 525 cm GH2 HD Max 250 kg 550 lbs GH2 HD Twin Max 455 kg 1000 lbs 5 9 175 cm 13 1 400 cm 16 5 500 cm 24 7 750 cm GH2 Max 200 kg 440 lbs MINI MIDI MAXI JUMBO JUMBO MINI MIDI MAXI MAXI JUMBO MIDI MINI Guldmann GB 1394 11 08 39 3 installation Lifting points Max distance between brackets ...

Page 38: ...6 Threaded rod 5 8 mesh screen FIS H 20 x 85 N 2 hv 75 mm 3 Hollow brick blocks Mini Midi Maxi Jumbo FIS V 360 S M10 x 130 mm 5 5 16 Threaded rod 5 8 mesh screen FIS H 20 x 85 N 2 hv 75 mm 3 Leca Fibo elements 7 5 MPa 1500 kg m3 Mini Midi Maxi Jumbo FIS V 360 S M10 x 110 mm 4 5 16 Threaded rod 5 8 2 hv 75 mm 3 Aerated concrete Mini Midi Maxi Jumbo FIS V 360 S M10 x 110 mm 4 5 16 Threaded rod 5 8 c...

Page 39: ...Threaded rod 5 8 2 hv 80 mm 3 3 16 Fix in seperate bricks Hollow brick blocks Mini Midi Maxi Jumbo HIT HY70 with mesh screen M10 Threaded rod 5 8 2 hv 80 mm 3 3 16 Leca Fibo elements 7 5 MPa 1500 kg m3 Mini Midi Maxi Jumbo HUS H 10 5 x 75 1 hv 70 mm 2 3 4 Distance to edge min 100 mm Aerated concrete Mini Midi Maxi Jumbo HGN 12 2 hv 95 mm 3 3 4 Plaster board 2 x 13 mm 1 2 Mini Midi Maxi Jumbo HGA M...

Page 40: ...i Jumbo FIS V 360 S M10 x 130 mm 5 3 16 Threaded rod 5 8 cone drill PBB 2 or 4 Minimum floor divider thickness 150 mm 6 hv 75 mm 3 Hollow brick blocks Mini Midi Maxi Jumbo FIS V 360 S M10 x 130 mm 5 3 16 Threaded rod 5 8 cone drill PBB 2 Minimum floor divider thickness 150 mm 6 hv 75 mm 3 Leca Fibo elements 7 5 MPa 1500 kg m3 Mini Midi Maxi Jumbo FIS V 360 S M10 x 130 mm 5 3 16 Threaded rod 5 8 co...

Page 41: ...s Mini Midi Maxi Jumbo HIT HY70 with mesh screen 2 hv 80 mm 3 3 16 Fix in seperate bricks Hollow brick blocks Mini Midi Maxi Jumbo HIT HY70 with mesh screen 2 hv 80 mm 3 3 16 Fix in seperate bricks Leca Fibo elements 7 5 MPa 1500 kg m3 Mini Midi Maxi Jumbo Concrete screw Hilti HUS H 10 5 x 55 2 hv 75 mm 3 hv minimum anchoring depth Ceilings made of Bauma or Romadæk must be load tested on site as n...

Page 42: ...ic discs should be used between the concrete floor ceiling and the ceiling brackets to make the system level Measurement levelling is performed using laser equipment Drill holes for the recommended fastening elements Fit the GH ceiling brackets directly on the ceiling Use either one hole or two hole fittings depending on the porosity of the ceiling floor Fit the rails Turn the T bolt so that the c...

Page 43: ...ceiling brackets to make the system level Measurement levelling is performed using laser equipment When using timber it must be at least 100 x 150 mm 4 x 6 for systems with Combi locks For other systems use 100 x 100 mm 4 x 4 We recommend pre drilling 3 mm holes before installing on wooden ceilings Fit the GH ceiling brackets directly on the ceiling Use either one hole or two hole fittings Fit the...

Page 44: ...he fixing holes Lay out the reinforcements on the foot of the rafter and fix them over the drill holes When using timber it must be at least 100 x 150 mm 4 x 6 for systems with Combi Locks For other systems use 100 x 100 mm 4 x 4 Re drill up through the holes and through the fixed reinforcements The threaded rods are inserted from above with self fixing wood nuts which are hammered into the reinfo...

Page 45: ... against pipes to create a firm bracket Remember the guide bushing around the ceiling bracket Now the extended bracket is ready to be fitted All brackets are fitted before the rail is installed The fitting of extended brackets in the ceiling is carried out according to the procedure described under GH ceiling brackets For further information refer to the individual type of ceiling The rail is fitt...

Page 46: ... clamp and the pipe and secure using a locking nut The fitting of brackets in the ceiling is carried out accor ding to the procedure described under GH brackets For further information refer to the individual type of ceiling After mounting the system it may be necessary to stabi lise it by fitting GH stabilising fittings as side or inclining support Fit a brackets around the pipe that hangs down a...

Page 47: ...brackets are positioned horizontally Drill holes for the recommended fastening elements Max 250 kg 550 lbs More than 250 kg 550 lbs The clamp is led through the oval hole at the top of the wall bracket and is fitted using a facet disc and locking nut against the wall bracket When the rails have been fitted to the brackets tighten the locking nut securely Finish by fitting plastic covers onto bolts...

Page 48: ... Drill four holes for the plasterboard bracket Use the plasterboard bracket as a template for drilling GH plasterboard bracket is fitted directly on the wall and fastened using e g four Fischer 5 x 65 S screws Then place the GH wall bracket on the two threaded rods and fasten with 10 mm 3 8 locking nuts The clamp is led through the oval hole at the top of the wall bracket and is fitted using a fac...

Page 49: ...ntre supports for rails Wall studs are assembled with base and top brackets and are fixed to the wall through the pre drilled holes in the wall studs A GH wall stud can be fixed with e g Fischer 5 x 52 S depending on the make up of the wall Ensure that the wall post is vertical The rails are mounted on the top bracket of the wall stud A clamp is placed either at the bottom or the top of the rail t...

Page 50: ...ng rail connecting bracket 12448 must be used when rails are joined as shown in figure 4 Tubular pins should be installed in one rail flush with the edge When the rails have been joined and secured the tubular pins must be knocked back so that they are half in each rail Bracket type GH rail assembly bracket 12336 Only use this bracket as shown on the illustration The rail assembly bracket is mount...

Page 51: ...sitioned correctly When the rail system has been fully installed place the endstops in the correct position at the rail ends If there is a risk that the end stop may fall out drill a hole 4 5 mm through the rail and not through the angle fitting in the end stop Hammer the accompanying cylinder pin into the end stop and rail When dismantling the end stop the screws must be completely screwed out th...

Page 52: ...grooves for removing the hoist are available To remove the transverse travelling trolley from the rail there must be at least 60 mm 2 3 8 of space from the track end to the wall on the end where the charging pick up is fitted As an alternative the rail can be cut at an angle of 45 60 mm x 60 mm 2 3 8 x 2 3 8 NB Rails with milled grooves rails at a distance of 60 mm 2 3 8 from the wall or rails cut...

Page 53: ...ransformer must be used when installing GH2 HD Twin AC When installing the connection rod must be fitted between the two hoists so that it is positioned in the two u profiles that are pre fitted on the castors The connection bracket must rest on the yellow guide bushings and it must turn so that it is fitted beneath the rail The cable that connects the two hoists must be lead through the connectio...

Page 54: ...ans that it is possible to use ceiling mounted curtains to screen off a hospital bed in rooms with several beds One ceiling bracket must be fitted on each rails as close to the rail opening as possible The inlet edges of the track must be chamfered as shown A HD traverse travelling trolley must be used for room cov ering systems for HD hoist item number 123540 GH2 HD with special travelling trolle...

Page 55: ... the Combi lock 73 Turntable 74 Interconnection diagram GH2 twin 75 Charging systems 76 Charging liners midi rail GH2 76 Charging kit for room covering system midi rail with GH2 77 Charging kit for room covering system mini maxi jumbo rail with GH2 78 Adjustment of power pick up for mini maxi jumbo rail 79 Mounting of center charging station 80 Transformer charger 81 Electrical installations 82 Pr...

Page 56: ...mself herself With this system the user is able to operate the traverse rail using the IR control The system can be used as a separate system but it is also possible to combine it with a Combi lock In this case a motor control PC board must be used making it possible to control the speed to ensure easier coupling with the Combi lock Traverse drive motor ...

Page 57: ...lleys must be connected with each other in parallel The wire not included should be drawn through the traverse rail from position 1 blue and position 2 red across to the other drive motor and connected to the motor It is necessary to remove the plastic covers The battery pack must be connected to the terminal board in the drive motor in position 4 green and in position 3 white The three pin plug t...

Page 58: ...t be drawn through the traverse rail and connected to the motor control PCB A and motor 2 to the main PCB B Connect the motor control PCB A position X1 to PCB B via positions 1 and 2 on the terminal board Remove the brown and blue wires from motor 1 from terminal boards 1 and 2 and connect them to motor 2 position 3 on the motor control PCB via the wire in the traverse rail Speed can be regulated ...

Page 59: ...witch tracks rail for cord drive can be removed and the two reel brackets are fitted directly to the ceiling Electrical switch track the transformer is fitted by lead ing the wires into the top of the switch track and connecting it to the PC board of the connector X2 How the wires are orientated is not important The manual control is connected on the outside of the electronics box Check that the s...

Page 60: ...e and a standard threaded spindle of 600 mm 24 in length The length of the threaded spindle must be adapted to the specific installation A longer threaded spindle up to 1000 mm 40 in length can be mounted This makes it possible to install the safety lock for fixed rail and the motor unit at a considerable distance from each other if this is appropriate for the installation in question C Safetylock...

Page 61: ...ost position Install bracket for Combi lock Before finally fastening the bracket check that the rail is level both horizontally and vertically If necessary adjust the bracket A 100 mm 4 B std 100 400 mm 4 16 B max 1350 mm 54 C 200 mm 8 D 58 mm 2 5 16 E min 115 mm 4 9 16 F min 255 mm 10 5 16 Installing the safety lock on traverse rail Loosen the M8 nuts in the T track plate so that the safety lock ...

Page 62: ... note that the threaded rod must be approx 5 mm 1 4 through the nuts Mounting the threaded rod on double Combi lock There must be one nut on the tongue Push it in from the underside of the tongue and then screw the threaded rod through the nut One counter nut must be fitted on the tongue with the welded threaded bushing Please be aware that the threaded rod must be screwed all the way to the base ...

Page 63: ...rown Brown Blue Blue switch Hand Max Min 10 SEC Timer Astable SW1 OFF LOCK ON BIST ASS Eg Bistable combi lock End stop 1 Backward End stop 2 Forward SW2 1 2 1 2 Motor P010A White Yellow Grey Brown Green 24VDC MOTOR X2 LS1 1 2 X1 2 1 X3 1 4 24VAC 1 LS2 2 X4 X5 GND GND GND X2 Connector P010A startingpositionafteraspecifiedperiod ASTABLE Combilockreturnsautomaticallyto COMBILOCK SENSOR BROWN GREEN BL...

Page 64: ...bove the rail Position the tongue as shown with a guide arm on each side of the ball bearing Adjust the threaded rod to the mounting conditions The tongue must run easily and smoothly in the rail track Slide the motor unit with the tongue and safety lock into the rail It is important that the tongue stops 2 mm 3 16 before the end of the rail when adjusting the length of the rail and the length of ...

Page 65: ...back and the safety locks close The traverse rail is released but the safety locks prevent the hoist from running out of the rail systems Safety locks must always be installed on the fixed rail and on the traverse rail The combination of these and the travelling mechanism powered or manual is collectively designated the Combi lock A The manual changeover mechanism must be installed on the bracket ...

Page 66: ...acket for Combi lock Before finally fastening the bracket check that the rail is level both horizontally and vertically If necessary adjust the bracket Installing the safety lock on traverse rail Loosen the M8 nuts in the T track plate so that the safety lock can be pushed into the T track of the rail The safety lock should be installed so that its edge is flush with the front edge of the rail Whe...

Page 67: ...d with tongues and standard threaded spindles of 600 mm 24 in length The length of the threaded spindle must be adapted to the specific installation Longer threaded spindles up to 1000 mm 40 in length can be sup plied This makes it possible to install the safety locks for fixed rail and the motor unit at a considerable distance from each other if this is appropriate for the installation in questio...

Page 68: ...inally fastening the brackets check that the rails are level both horizontally and vertically If necessary adjust the brackets Installing the safety locks on traverse rails Loosen the two M8 nuts in the T track plate so that the safety locks can be pushed into the T track of the rail The safety locks should be installed so that their edges are flush with the front edge of the rails When the safety...

Page 69: ...ug Female plug Male Molex Female Molex PC board 2 Yellow Gray White 3 Green Brown 4 1 Diode GND Shift 24V DC Not in use 5 5 Yellow Gray Switch Diode starting position after a specified period ASTABLE Combi lock returns automatically to Yellow Black Blue Brown White Brown Blue Guldmann GB 1394 11 08 71 4 electrical connection Combi lock CL3 double electrical ...

Page 70: ...gue must be able to move freely and easily in the rail track The two plastic parts on the tongues must overlap as illustrated Insert the two pins underneath the motor plate in the holes of the plastic parts Now move the Combi lock forward and backward in the rail until the correct position has been found Remove the motor plate again and mount the safety locks before fastening the fixing plate with...

Page 71: ...talled in such a way as to ensure that any deflection of the system is complementary i e that the bracket for the parallel rail and the bracket for the Combi lock are fixed to the same beam reinforcement position 3 The mutual distances between traverse rails and fixed rails must be constant Stabilising brackets for example position 2 can be used in connection with suspended systems Note that there...

Page 72: ...here there are rooms on both sides and where the doors face each other The turntable is electrically operated and requires a 24 V AC transformer The turntable is installed as described 1 Mount the rails on the turntable and tighten securely 2 Position and fit the GH ceiling brackets as close as possible to the turntable Maximum distance from the turntable is 300 mm 12 3 During the fitting it is im...

Page 73: ...Bla bla Guldmann GB 1394 11 08 75 4 electrical connection Interconnection diagram GH2 twin ...

Page 74: ... systems Charging liners midi rail GH2 1 Charging liners are mounted in the rail prior to setup 2 Adjust the length of the charging liner to fit the length of the rail 3 Fit the wire from the transformer to the lock for charging liner and place this in the rail ...

Page 75: ...mounted to the travelling trolley The spring must be positioned in the slot before the power pick up is fitted 2 Fasten the wire to the travelling trolley using double tape 3 Adjust the length of the wire and then connect the lock for the charging liner and place it in the rail The wire can be positioned as desired Charging systems ...

Page 76: ...e charging house station on the traverse rail 4 Fit the wire from the power pick up on the travelling trolley to the cable connector from the charging house on the traverse rail Note When using DC charger the polarity to must be respected is the right side when the hoist is run into the charging station 5 Mark the charging station with red battery labels 6 Size the power pick up to fit the mini ma...

Page 77: ...k up for mini maxi jumbo rail 1 Depress the power pick up on the hoist and or the travelling trolley so that the two click fasteners can be pressed in to hold the power pick up in the correct position Note Shall not be depressed if hoist is used in Midi rails Charging systems ...

Page 78: ...posed to be The hole in the track should be countersunk when fitting a long char ging center station for passage Fit the charging house in the rail so that the wire is just below the 12 mm 1 2 hole Lead the wire up through the 12 mm 1 2 hole Fix the wire from the charging station to the charger via terminal blocks Remember to connect to and to all the way from charger to hoist as it is a DC hoist ...

Page 79: ...optionally Charger for GH2 only for mini maxi and jumbo rails 1 Primary 100 230 V 2 Secondary 24 V DC Output for batteries 27 6 V DC 4 Connect the secondary wire of the charger to the wire from the charging station Via a cable connector Please note The polarity to must be respected for DC charger is on the right side when the hoist runs into the charging station The main lead must be cut down to t...

Page 80: ...rding installation of Guldmann rail systems in bathroom environments Guldmann power supply charger and transformer must not be installed and charging of hoist must not be carried out in Areas 0 1 and 2 Power supply and charging area must be located outside Area 2 but hoist and rails may be used inside the area If e g cleaning by hosing the power supply and charging area must be located completely ...

Page 81: ... 1 2 40 m Area 0 2 40 m Area 2 Area 3 Area 1 Area 0 0 60 m Area 2 Area 3 0 60 m 2 40 m Area 0 Area 1 Area 2 Area 3 0 60 m 2 40 m Area 0 Area 1 0 60 m 0 6 0 m 0 6 0 m 2 4 0 m Area 1 Area 2 Area 3 Shower 0 6 0 m 0 6 0 m 2 4 0 m Area 1 Area 2 Area 3 Shower Guldmann GB 1394 11 08 83 4 electrical connection Figure 701 A Area distribution plan Electrical installations Protection against electric shock ...

Page 82: ...ions Connecting protective ground to rail See wiring diagram Classification of Guldmann Hoist System Class I Permanent installation with protective ground on rails Classification of Guldmann Hoist System Class I Permanent installation with protective ground on rails Terminals on transformers Class I Double insulated UL approved cable must be used tested for voltage over 400 Volts Transformer Guldm...

Page 83: ...ing point that is approved by an authorized electrician 2 The installation to the mains must be done by an authorized electrican 3 The earth cable must be carefully fastened and a sufficiently big cable square must be chosen at least 1 mm The installation must be done so that the resistance from the connecting point of the protective ground cable to the rail does not exceed 0 2 Ohm Mechanical fixi...

Page 84: ... Mascot type 2240 DC systems must be used Equipment is disconnected from Supply Mains by detach the mains plug from the wall outlet Safety concerning static electricity ESD Service technicians and installers must use an ESD safety package consisting of a mat a ground wire and a bracelet The technician installer connects the mat to a grounding point for instance a radiator or a water pipe He must t...

Page 85: ...k fire and mechanical hazards only In accordance with UL 60601 1 CAN CSA c22 2 No 601 1 Type B in accordance with UL EN 60601 1 Read instructions before use Mode of operation Continous operation with intermittent load Permissible operation time for instance operation 3 min and pause 17 min Class I Permanent installation with protective ground Class II None permanent installation without protective...

Page 86: ... Hand control IPx4 Electrical specifications Power supply Class I Transformer Guldmann DTS 2420 Input voltage 100 120V AC 50 60 Hz or input voltage 230V AC 50 60 Hz Output voltage 25V AC Output 1 7A or Transformer Ulveco DK 13963 Input voltage 100 120V AC 60 Hz Output voltage 25V AC Output 40 VA Power supply Class II UL 60601 1 Charger Mascot 2240 Input voltage 100 240V AC Output voltage 24V DC Ou...

Page 87: ...Bla bla Guldmann GB 1394 11 08 89 ...

Page 88: ... Guldmann GB 1394 11 08 90 5 control Control 5 Checkliste 88 ...

Page 89: ...s fully functional 5 Weight test the rail system has been tested for ________ kg incl a safety factor of 1 5 that the rail system did not give during the weight test that the rail system is still level following weight testing that the rail system has been labelled with a completed installer s label see comments 6 Test of ceiling hoist and drive motor that the ceiling hoist has been tested and is ...

Page 90: ... Guldmann GB 1394 11 08 92 6 toolbox ToolS 6 Overview of tools for rail installation 93 ...

Page 91: ...455 A spirit level 2 metres A distance meter electronic A telescopic rule 5 metres A manual pipe cutter diameter 10 30 A cable drum A work lamp A double step ladder A set of socket spanners 3 8 A multimeter voltmeter Various screwdrivers Phillips Pozidrive straight slot and Torx Spanners 8 10 13 17 18 Various screw bits A wire stripper pointed pliers circlip pliers A Stanley knife A 3 metre tape m...

Page 92: ...ice Manual 95 Demounting of covers 96 Replacement of batteries 97 Replacement of strap 99 Replacement of the hand control 103 Mounting of side covers and end covers 104 Trolley lock cord 106 Main Inspection of GH2 GH2 HD and rail system 107 Periodic Inspection 108 ...

Page 93: ... Guldmann GB 1394 11 08 95 7 service GH2 Service manual ...

Page 94: ... shown in the illustration and pull outwards It might be necessary to press hard Demounting of side cover Tip up the end covers and loosen two setscrews in each end with a 3 mm Allen key Demounting of side covers Move the side covers slightly apart from one another and demount the end covers Then demount the side covers GH2 Service manual ...

Page 95: ...unt the batteries Demounting of battery connections Remove the female push on terminals from the batteries Note the position of wires and polarity of connections Mounting of new batteries Mount the batteries in reverse order of the demounting The wires of the lower battery must be placed in the gap in order not to be jammed GH2 Service manual ...

Page 96: ...tioning of batteries Position the poles of the batteries as illustrated always be sure that polarity is as shown in the illustration Check that the wires are placed in the gap without being jammed between battery and chassis GH2 Service manual ...

Page 97: ...and drive motor if installed out of the wire groove Demounting of bracket for the printed circuit board To release the bracket for the printed circuit board pull the front hook outwards as shown in the illustration Then pull the bracket towards the front hook and outwards in order to disengage the hooks at the end of the bracket GH2 Service manual ...

Page 98: ...e bracket Then demount strap tightener and spring Removal of retaining ring Remove the retaining ring with retaining ring pliers no 2 for the outer retaining rings diameter 26 mm 1 02 Demount the reel plate Demounting of strap Demount the strap with sole and cylinder pin GH2 Service manual ...

Page 99: ...ious illustration Mounting of strap tightener Reinstall reel plate and retaining ring carefully Mount spring and strap tightener The strap tightener should be positioned underneath the strap If necessary lift the strap with the 3 mm Allen key when mounting the strap tightener Push down strap tightener Before mounting bracket for the printed circuit board push the strap tightener slightly down as s...

Page 100: ...behind the strap tightener Note Make sure that the hooks at the end of bracket of the printed circuit board have engaged with the side plate before the front hook is engaged Inspecting the strap tightener Check through spyhole in the bracket that the lever of the micro switch rests on top of the strap tightener Check the function of the micro switch by tightening and slackening the strap When pull...

Page 101: ...he wire suspension sideways out of the chassis Wire suspension The route of the wire through the labyrinth of the wire suspension Mounting of wire suspension Important Make sure that the chassis does not cut into the wire when mounting the wire suspension Press the wire into position in the track before carefully pushing the wire suspension into position Check that the hook is engaged behind the c...

Page 102: ... on top of the chassis When both side covers have been mounted tighten setscrews in the tension pieces lightly End covers It is possible to mount the end covers after having mounted the side covers because the end covers are very flexible Mounting of end cover Fit the end cover into the slot on one side by means of the hinge in the corner of the cover Position the end cover at an angle of approxim...

Page 103: ... Guldmann GB 1394 11 08 105 7 service Bend the end cover and fit it into the slot on the other side through the groove GH2 Service manual ...

Page 104: ...t can be difficult to assess the cord s condition these photos show 4 different kinds of wear on the cord No 1 This cord is new Nr 2 This cord begins to show signs of wear and it is recommended to watch it for a possible change Nr 3 This cord should be exchanged as soon as pos sible Nr 4 This cord must not be used It must be exchanged immediately GH2F travelling trolley ...

Page 105: ...hways and 10º crossways Check lifting strap for correct installation and check for cut threads If the edges of the strap are very worn due to swings or if there are any other signs of wear the strap should be replaced Also check the hoist to identify any sharp edges or burrs Any defects must be repaired before fitting of the new strap Follow the instructions on the fitting of lifting straps Check ...

Page 106: ...arly marked with maxi mum safety working load If a periodic inspection reveals any defects wear or other damage that jeopardize the safety of the hoist or rail system the owner should immediately be notified In the event of immediate risk to the safety the hoist or rail system should immediately be taken out of operation and must not be used again until the abnormality has been eliminated A record...

Page 107: ... Guldmann GB 1394 11 08 109 7 service Periodic Inspection ...

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Guldmann GH2, Installation Manual

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