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Reverse osmosis system

AVRO 125 TS/TL

Order no. 185 752 945-inter Edited by: nkes-mrie :\BA-752945-INTER_185_AVRO_125.DOCX

57

Acknowledgement

Remarks

All electrical lines checked for external damage

All hoses and connections checked for external
damage

Inlet and flushing solenoid valve checked for
leaks – cleaned if necessary

Pressure switch of high-pressure pump checked
for function

Pressure switch – switching hysteresis

Pressure booster checked/adjusted

Conductivity sensor checked/cleaned

Visual check of electronics board

System checked for tightness

Load units reset

Miscellaneous

Remarks: ........................................................................................................................................................................

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Commissioning specialist / CS technician: ...................................

Company: ....................................................................................

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Work time certificate (no.): ...........................................................

Date/signature ..............................................................................

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Summary of Contents for AVRO 125 TL

Page 1: ...Operation manual Reverse osmosis system AVRO 125 TS TL Edition January 2018 Order no 185 752 945 inter...

Page 2: ...rds 2 Water 3 Functional principle of reverse osmosis C Product description 10 1 Type designation plate 2 Functional description 3 Intended use 4 Application limits 5 Scope of supply D Installation 23...

Page 3: ...technical progress Reprints translations into foreign languages electronic storage or copying only with explicit written approval of Gr nbeck Wasseraufbereitung GmbH Any type of duplication not author...

Page 4: ...Wasseraufbereitung GmbH Josef Gr nbeck Strasse 89420 Hoechstaedt Germany Responsible for documentation Markus P pperl System designation Reverse osmosis system AVRO 125 System type TL TS Serial no Ref...

Page 5: ...viding customers with qualified advice is crucial If you have any questions concerning this system possible extensions or general water and waste water treatment our field service staff as well as the...

Page 6: ...ssly authorised by Gr nbeck Tasks with this symbol are only allowed to be performed by trained and qualified electrical experts according to the VDE guidelines or according to the guidelines of a simi...

Page 7: ...or maintenance work on the system Hazardous to health due to contaminated drinking water The system shall be installed only by a specialist company Strictly adhere to the operating instructions Ensure...

Page 8: ...sses through the ground layers with the result that the water is enriched with increasingly large quantities of materials Carbon dioxide CO2 is particularly important here since this substance increas...

Page 9: ...B 2 Reverse osmosis principle In the osmosis process aqueous solutions of different concentrations are separated by a semi permeable membrane In keeping with the law of nature the concentrations will...

Page 10: ...housing of the reverse osmosis system AVRO 125 TS TL In order to speed up the processing of your inquiries or orders please specify the data shown on the type designation plate of your system when con...

Page 11: ...is run via an AVRO treatment module where seed crystals are formed at a cathode due to the application of direct current These seed crystals are then washed out with the residual concentrate and thus...

Page 12: ...Reverse osmosis system AVRO 125 TS TL Order no 185 752 945 inter Edited by nkes mrie G BA 752945 INTER_185_AVRO_125 DOCX 12 Fig C 2 Exploded drawing reverse osmosis system AVRO 125 TS TL TS...

Page 13: ...s integrated in the pump head Visual indication in the control unit Membrane Reverse osmosis membrane to generate the permeate AVRO treatment unit AVRO treatment unit to generate seed crystals Level c...

Page 14: ...AVRO 125 TS TL Order no 185 752 945 inter Edited by nkes mrie G BA 752945 INTER_185_AVRO_125 DOCX 14 2 1 Flow chart of reverse osmosis system AVRO 125 TS TL Fig C 2 1 Flowchart of reverse osmosis sys...

Page 15: ...25 Electrical capacity of pump at operating pressure kW 0 55 Permeate output per day max 24 h approx min max m d 2 5 3 0 Inlet flow pressure of feed water min bar 2 5 Permeate supply approx l 38 Pump...

Page 16: ...f all components are properly installed Safety devices and equipment must NEVER be removed bridged or tampered with Appropriate application of the device also implies that the information contained in...

Page 17: ...ysis Free chlorine not detectable Iron 0 10 mg l Manganese 0 05 mg l Silicate 15 mg l Chlorine dioxide not detectable Turbidity 1 FTU Colloid index 3 pH range 3 9 For total hardness 22 dH or sulphate...

Page 18: ...Hydro module for the water supply within the membrane system Integrated valves and measuring instruments for easier system calibration 5 m drinking water filter with integrated pressure reducer prese...

Page 19: ...cally controlled from the AVRO 125 TS control unit 752 810 Blending unit for RO 125 K AVRO 125 Adaptable control unit on hydraulic unit AVRO 125 TS TL consisting of Connection G for feed water solenoi...

Page 20: ...ure booster system Grey PE Handhole with removable screwed cover and level control GENO Multi Niveau switching level Pure water basic tank RT sterile cpl net volume approx 850 litres L 780 W 990 overa...

Page 21: ...graphic display Operating switch operating log via SD card voltage free signal fault signal contact non return valve shut off valve for each pump on suction and pressure side membrane expansion vessel...

Page 22: ...90 AVRO treatment unit with seals Packing unit 1 pc 720 050 Water test kit total hardness dH and f Packaging unit 1 pc 170 187 Water test kit carbonate Packaging unit 1 pc 170 169 5 4 Wearing parts Se...

Page 23: ...nstallation of a reverse osmosis system AVRO 125 TS TL represents a major interference with the drinking water system Therefore only authorised experts are allowed to install such systems Please obser...

Page 24: ...erial Connect the concentrate line to the system refer to fig D 2 no 1 Run the hose with a gradient to the drain and connect in accordance with DIN 1988 free outlet Note For connection of the system w...

Page 25: ...INTER_185_AVRO_125 DOCX 25 BOXER KD Euro system separator DK 2 Mini Activated carbon filter AKF AVRO 125 TS TL Fig D 2 Installation drawing reverse osmosis system AVRO 125 TS TL Concentrate connection...

Page 26: ...wer cable has been plugged in without the system having been vented first Jumpers must be plugged in like this Fig D 3 Printed circuit board assignment GENO OSMO RO 125K or AVRO 125 TS TL Terminal no...

Page 27: ...HP 230 V 50 Hz phase Actuation of high pressure pump via relay K1 fuse protection by fuse F2 T 4 0 A 2 N Neutral conductor X4 33 Electrode cable AVRO 1 Only used with AVRO 125 TS TL 34 GND 2 X5 15 CO...

Page 28: ...when the thermal protection contact in the HP pump is activated Block system from outside e g pretreatment residual hardness For this purpose an on site NC contact must be connected in series to the...

Page 29: ...How to flush the system Note For the duration of storage and transport the membrane is protected by means of a preserving agent This preserving agent must be flushed out before the first commissioning...

Page 30: ...ystem To do this open parameters with the button use the button to set ECL 1 and confirm with the button Via code 113 refer to Table E 1 Extract from parameter EnL 1 open both solenoid valves DEAERATE...

Page 31: ...high pressure pump 0 3 0 NO contact 1 NC contact 2 NO contact with auto restart 1 3 NC contact with auto restart 1 EPS 0 Contact type pressure switch PS pressure booster pump 0 1 0 NO contact 1 NC co...

Page 32: ...ure booster pump is vented when permeate flows out of the venting sample valve refer to fig E 3 no 1 duration to permeate flow is approx 15 minutes Close the vent valve Plug the pressure switch plug r...

Page 33: ...if the value shown on the display remains unchanged Settings in the technical service programming level are only allowed to be made by Gr nbeck s technical customer service authorised service company...

Page 34: ...ower wave permeate tank acknowledge after malfunction Bars for operational readiness of high pressure pump HP and pressure booster pump PS Shows the status of the feed water inlet pressure switch bar...

Page 35: ...days 3000 Remaining time AVRO maintenance interval operating hours LF022 Permeate conductivity S cm optional display value flashes if the advance warning value is exceeded P0200 Permeate flow rate l...

Page 36: ...ain value stops flashing previous setting remains saved 6 Return to the basic display time by simultaneously pressing and buttons 7 If no button is pressed during longer than 5 minutes within a parame...

Page 37: ...A PF 0 Function signal contact terminals 15 17 0 1 0 Contact opens when HP pressure switch is deenergised conductivity pre warning level has fallen below c maintenance interval expired 1 Contact clos...

Page 38: ...ppropriate for the cell constant i e measuring range 3 070 Conductivity advance warning S cm display in the information level starts to flash and signal contact switches 1 999 4 05 Switch off delay wi...

Page 39: ...Recovery monitoring Er 5 0 1 With AVRO 125 TS TL the recovery monitoring must be activated b 65 Upper recovery limit value 1 99 Caution With AVRO 125 TS TL the recovery must be set to 50 c 060 Delay...

Page 40: ...attained 125 l h of permeate flow 125 l h of concentrate flow Note The current concentrate flow and the recovery can be displayed via the control unit refer to chapter F point 2 1 Reading the operati...

Page 41: ...contact the customer service refer to www gruenbeck de Enter the system designation serial number and if necessary fault signal in the display Table G 1 Troubleshooting This is what you observe This...

Page 42: ...stablish feed water primary pressure Er 2 Invalid level setting in the permeate tank Check wiring or setting in code 113 parameters E A E b and E c and correct if necessary NC NO contact assignment Er...

Page 43: ...t refer to appendix Operation log 2 Inspection functional check You can perform the daily inspections yourself Please refer to the following summary for the tasks to be performed within the framework...

Page 44: ...ir work performed In case of malfunctions this log helps to identify possible sources of error In addition the log documents the proper system maintenance Note Make sure that all maintenance work is r...

Page 45: ...Operation log 3 1 Operation log The operation log is located in chapter H point 4 of this operation manual When commissioning the system make sure to record all data on the cover sheet of the operatio...

Page 46: ...Reverse osmosis system AVRO 125 TS TL Order no 185 752 945 inter Edited by nkes mrie G BA 752945 INTER_185_AVRO_125 DOCX 46...

Page 47: ...VRO 125 Please check appropriate box Serial number Installed by Filter 80 m Make type System separator Make type Activated carbon filter Make type Filter 5 m Make type TL TS Connection data Drain conn...

Page 48: ...Conductivity S cm Total hardness dH 1 Carbonate hardness cH 2 Temperature C Volume flow l h Recovery before after before after before after before after before after before after before after Feed wa...

Page 49: ...nal damage Inlet and flushing solenoid valve checked for leaks cleaned if necessary Pressure switch of high pressure pump checked for function Pressure switch switching hysteresis Pressure booster che...

Page 50: ...Conductivity S cm Total hardness dH 1 Carbonate hardness cH 2 Temperature C Volume flow l h Recovery before after before after before after before after before after before after before after Feed wa...

Page 51: ...nal damage Inlet and flushing solenoid valve checked for leaks cleaned if necessary Pressure switch of high pressure pump checked for function Pressure switch switching hysteresis Pressure booster che...

Page 52: ...Conductivity S cm Total hardness dH 1 Carbonate hardness cH 2 Temperature C Volume flow l h Recovery before after before after before after before after before after before after before after Feed wa...

Page 53: ...nal damage Inlet and flushing solenoid valve checked for leaks cleaned if necessary Pressure switch of high pressure pump checked for function Pressure switch switching hysteresis Pressure booster che...

Page 54: ...Conductivity S cm Total hardness dH 1 Carbonate hardness cH 2 Temperature C Volume flow l h Recovery before after before after before after before after before after before after before after Feed wa...

Page 55: ...nal damage Inlet and flushing solenoid valve checked for leaks cleaned if necessary Pressure switch of high pressure pump checked for function Pressure switch switching hysteresis Pressure booster che...

Page 56: ...Conductivity S cm Total hardness dH 1 Carbonate hardness cH 2 Temperature C Volume flow l h Recovery before after before after before after before after before after before after before after Feed wa...

Page 57: ...nal damage Inlet and flushing solenoid valve checked for leaks cleaned if necessary Pressure switch of high pressure pump checked for function Pressure switch switching hysteresis Pressure booster che...

Page 58: ...Conductivity S cm Total hardness dH 1 Carbonate hardness cH 2 Temperature C Volume flow l h Recovery before after before after before after before after before after before after before after Feed wa...

Page 59: ...nal damage Inlet and flushing solenoid valve checked for leaks cleaned if necessary Pressure switch of high pressure pump checked for function Pressure switch switching hysteresis Pressure booster che...

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