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GE Baker Hughes Masoneilan SVI FF, Installation And Operation Manual

Introducing the GE Baker Hughes Masoneilan SVI FF, a cutting-edge control valve designed for superior performance. Ensure seamless installation and operation with our comprehensive Installation And Operation Manual. Download the manual for free from manualshive.com and unlock the full potential of this remarkable product.

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© 2019 Baker Hughes, a GE company, LLC. All rights reserved.

Masoneilan SVI FF Instruction Manual 

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83

7. Maintenance

SVI FF Maintenance and Repair

Repair

See “Spare Parts” on page 91 for kits available for permitted field repairs.

Tools Needed

5 mm hex key

3 mm hex key

Display Cover Removal and Installation

The display cover (shown in Figure 41) is provided as an option for the SVI FF. If you have an SVI 
FF with a solid cover and would like to replace the solid cover with a display cover follow the 
instructions below for removal and installation.

Do not remove the instrument cover or connect to an electrical 
circuit in a Hazardous Area unless the power is disconnected.

Only qualified service personnel are permitted to make repairs.

Only parts supplied by the factory are permitted. This includes not 
only the major assemblies but also mounting screws and O-rings. 
No substitutions with parts other than Masoneilan are permitted.

WARNING

NOTE

Summary of Contents for Baker Hughes Masoneilan SVI FF

Page 1: ...Masoneilan SVI FF Digital Positioner Advanced Performance Installation and Operation Manual Rev F BHGE Data Classification Public ...

Page 2: ...AZARDOUS ENVIRONMENTS THEREFORE THESE INSTRUCTIONS SHOULD BE INTERPRETED AND APPLIED IN CONJUNCTION WITH THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND THE PARTICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH INSTA...

Page 3: ...Parameters table Made modifications to the Foundation Fieldbus Process Example appendix Made modifications to the Fault State Processing appendix Removed Remote Position Sensor section from install Now a standalone manual E 08 2017 Added Appendix for Continuous Valve Diagnostics Concept Made modifications to Transducer Block Parameters table Added Diagnostics Comparison table to Introduction Modif...

Page 4: ...Principle of Operation 23 Physical and Operational Description 24 Electronics Module 24 Output Switch 25 Pneumatic Module 26 Optional Display and Pushbuttons 29 Link Active Scheduler 29 About This Manual 30 Conventions Used in This Manual 30 3 Quick Start 31 Step 1 Install the Positioner on the Valve 31 Step 2 Connect Pressure Supply 31 Step 3 Wire the SVI FF 32 Step 4 Set Tag and Address 32 Step ...

Page 5: ...77 Operational Checkout 77 Connect to the H1 Network 77 Power Up the SVI FF 78 6 Failsafe OOS Considerations 79 Failsafe Mode vs OOS Mode 79 Exiting Failsafe Using AMS 81 7 Maintenance 83 SVI FF Maintenance and Repair 83 Repair 83 Tools Needed 83 Display Cover Removal and Installation 83 I P Module Removal and Installation 85 Relay Removal and Installation 88 Adjusting I P Zero 88 Connecting Compo...

Page 6: ...eshooting Tuning 125 Troubleshooting Position Pressure and Temperature Sensors 126 Appendix E Using the Pushbuttons and Digital Interfaces 127 Overview 127 Local Display and Pushbuttons 127 Handheld Communicator 128 ValVue 128 Pushbuttons and Local Display 128 Pushbuttons 129 Pushbutton Locks and Configuration Lock Jumper 130 Hardware Configuration Lock 130 Hand Held Communicator 131 Check out wit...

Page 7: ...kogawa DCS 208 Special Notes When Working with Yokogawa DCS 208 Procedure 209 1 Preparation for Device Connection 209 2 Connecting the SVI FF 215 3 Edit Block Parameters 217 4 Set Device Information 220 Appendix K Views 225 Views 225 Appendix L References 229 Appendix M Continuous Valve Diagnostics Concept 231 Introduction 231 Off Line Diagnostics 232 On Line Diagnostics 232 Continuous Diagnostics...

Page 8: ... Hughes a GE company LLC All rights reserved 8 BHGE DD Host 258 Appendix O Air to Open Air to Close Configuration 259 Standard DD based Configuration Tool Transducer Block Fail Action Parameter 260 SVI FF DTM 261 ...

Page 9: ...ty Symbols SVI FF instructions contain WARNINGS CAUTIONS labels and Notes where necessary to alert you to safety related or other important information Total compliance with all WARNING and CAUTION notices is required for safe operation Indicates a potentially hazardous situation which if not avoided could result in serious injury Indicates a potentially hazardous situation which if not avoided co...

Page 10: ...ent the dropping of tools or equipment during installation Under normal operation compressed supply gas is vented from the SVI FF to the surrounding area and may require additional precautions or specialized installations Intrinsically Safe Installation Products certified as explosion proof or flame proof equipment or for use in intrinsically safe installations MUST BE Installed put into service u...

Page 11: ...han air or for non industrial applications consult the factory This product is not intended for use in life support systems Under certain operating conditions the use of damaged instruments could cause a degradation of the performance of the system which can lead to personal injury or death Under certain operating conditions the SVI FF High Flow unit can produce noise levels greater than 85 dBA Pe...

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Page 13: ...ultitude of options that fulfill the broadest range of applications using the FF protocol The High Flow version is capable of 2 2 Cv air throughput An optional pushbutton and LCD display enables local operations of calibration and configuration functions Remote operations can be performed with ValVue Version 3 software with any FDT based frame application or any FF Registered host interface that h...

Page 14: ...web site at https valves bhge com resource center Operational Overview The SVI FF is a smart electro pneumatic positioner that 1 Receives a digital setpoint from the controller and compares the setpoint input to the valve position reported by the position sensor 2 Uses the position control algorithm to analyze the difference between the position setpoint and position feedback and sets a servo sign...

Page 15: ...ousing with No Moving Shafts No Shaft Penetration and Fully Potted Electronics Uniform Hazardous Area Approvals for ATEX FMc and FM with Other Approvals Available Upon Request Local On line Diagnostic Condition Monitor Total Stem Travel Number of Valve Cycles Predictive Maintenance Data Advanced Valve Diagnostics with ValVue Software and the Pressure Sensor Option User adjustable Response Times Sp...

Page 16: ...oints to define between the start point 0 0 and the endpoint 0 100 The points are added as xy pairs The algorithm posts a failure if the curve slope violates the slope limitations x y or y x 20 When you change characterization type the Transducer block and AO block must be in OOS and the system is de energized Control Sets The position controller is a type of non linear PID control algorithm with ...

Page 17: ... the alert is set Active and historical alerts are indicated Setpoint Timeout Alert You can configure a desired Alert Point and Maximal Detect Time Active and historical alerts are indicated Pressure Alarms for HI LO and LO LO You can configure a desired Position an Alert Point and a Deadband around the Alert Point Active and historical alerts are indicated Temperature Alarms for HI and LO You can...

Page 18: ...ition Error Trend Displays a trend of average error over time for the following areas Yearly Average Error Over Time Monthly Average Error Over Time Weekly Average Error Over Time Daily Average Error Over Time Histograms There are two histograms available in the ValVue FF DTM or using a handheld device Position Histogram Displays how many cycles are spent in each 10 position increment and to you c...

Page 19: ...ions Feature Sub feature Advanced Standard Device States Positioner State X X Positioner Alert Log X X Trend and Position Setup X Device State X X Configuration Control Configuration X X Extended RB Configuration X Extended TB Configuration X Alerts X X LCD Display X X Calibration Find Stops X X Auto Tune X X Quick Wizard X Full Wizard X Diagnostics Step Test X Ramp Test X Signature Test X Histogr...

Page 20: ...al Value you can move the valve by writing a value to FINAL_VALUE parameter AUTO The valve is under FF blocks control Depending on the configuration of the SETPOINT_SOURCE the SETPOINT is set from FINAL_VALUE FINAL_VALUE_D or FINAL_VALUE_DINT Depending on the Transducer block configuration valve position control and valve condition the transducer block MODE_BLK ACTUAL may be in one of the followin...

Page 21: ...lue of Setup Transfer the control back to the FF interface by switching the local LCD display to Normal mode The mode can be switched remotely through FF by writing to parameter 86 APP_MODE the value Normal MAN You are in control of the valve positioner You can execute configuration maintenance and diagnostic procedures If the SETPOINT_SOURCE AO Final Value you can move the valve by writing a valu...

Page 22: ...utton and LCD display to monitor configure and operate the unit see Using the Pushbuttons and Digital Interfaces on page 127 Handheld Communicator Use any FF capable handheld communicator along with the Masoneilan FF DD to control operations SVI FF DTM Use the Masoneilan DTM to operate the unit inside a DTM program such as PACTWare or ValVue s SVI FF DTM Full ValVue software Use the ValVue Suite s...

Page 23: ...r receives an electrical position setpoint signal as depicted in Figure 2 The output pressure is amplified by a pneumatic relay that drives the actuator When the valve position agrees with the value called for by the position setpoint input signal the system stabilizes with no further movement of the actuator Figure 2 Block Diagram with I P Converter and Pressure Sensor ...

Page 24: ...al programmed positioner algorithm the CPU computes the required output based on information received from the measurement sensors The base module has no user repairable components Magnetic Position Sensor A non contact sensor uses a magnetic field to transfer the position through the wall of the housing without penetration to sense the valve position A Hall effect device sealed within the electro...

Page 25: ...other internal electronic components The temperature is read via the FF communication link to provide a warning of excessive ambient temperature at the positioner Output Switch The SVI FF supports a contact output SW 1 Discrete Output switch that can be logically linked to status bits The Discrete Output switch terminal is a solid state contact The switch requires its own power source and must be ...

Page 26: ...e The pressure on the flexure increases in response to an increase in the coil current Encapsulation of the coil provides protection from the environment Single Acting Pneumatic Relay The single acting pneumatic relay amplifies the pressure from the I P and increases airflow as required for stable responsive actuator performance The single acting relay operates on any supply pressure that is at le...

Page 27: ... I P and increases airflow as required for stable responsive actuator performance The single acting relay operates on any supply pressure that is at least 5 psi 345 bar 34 5 kPa above the required actuator pressure up to 150 psi 10 3 bar 1034 kPa Figure 4 SVI FF High Flow Pneumatic Module with Single Acting Relay IP Current to Pneumatic Converter Vent Relay Pneumatic Amplifier ...

Page 28: ...able seat assembly The average of the two pressures is adjusted to equal 70 of the supply pressure The double acting relay is rated for supply pressure to 150 psi 10 3 bar 1034 kPa Figure 5 Double Acting Pneumatic Relay Double Acting Supply Pressure Balance After installation on the actuator set supply pressure in accordance with actuator specifications Do not exceed the maximum pressure rating of...

Page 29: ... of the instrument operating parameters without a PC or hand held communicator These switches perform generic functions Increase Decrease and Accept by movement through a conventional menu structure see Using the Pushbuttons and Digital Interfaces on page 127 The switches are operated in a hazardous environment without compromising the flameproof enclosure Figure 6 Optional Display Link Active Sch...

Page 30: ...e factory or your local representative Sales offices are listed on the back cover of this manual Conventions Used in This Manual Conventions used in this manual are as follows Uppercase italicized letters are used when referencing a term used in the SVI FF display window For example when indicating the term mode as in setup mode and referring to the display software operation the convention is to ...

Page 31: ...e SVI FF on Reciprocating Valves on page 55 or Installing the SVI FF for Double Acting Operation on page 59 Additionally if using a remote sensor refer to GEA31195 Masoneilan Valve Solutions Remote Sensor Quick Start Step 2 Connect Pressure Supply Perform connections as in Figure 7 for the single acting See Figure 10 on page 36 for High Flow connections and Figure 15 on page 41 for double acting a...

Page 32: ...click on the device select Set Tag follow the prompts to enter a Tag 3 Click Set Refer to FOUNDATION Fieldbus instructions for shield connections on the FF H1 bus Do not navigate to the NI DD folder and copy the DD file onto itself Display Remote I P Connector Position Sensor Configuration Lock Jumper 9 32 V Foundation Fieldbus Discrete Out Input Discrete Input AI PV 1 5 VDC Not Used in this relea...

Page 33: ...ORY REMOTE_SENSOR 0 if remote sensor is not in use internal Hall sensor is used most common ACTIVATE_CONTROL_SET to one of Do not deactivate the Set to OOS mode checkbox The block must be in OOS to change the Tag If the device is at the Visitor s or Temporary address range 248 0xF8 251 OxFB you must set the address outside of that range Do not deactivate the Set to OOS mode checkbox The block must...

Page 34: ...ware to run METHOD When finished ensure the Transducer block is returned to Auto CAUTION If the Transducer block is switched to Auto it then follows the setpoint received from the AO block if scheduled if you fail to switch the Transducer block to Auto then the valve will not be in control Downloads To download the complete user manual DD SVI FF Advanced DTM and the ValVue Suite trial program visi...

Page 35: ...y and output connections for the SVI FF Figure 9 located on bottom of the pneumatic block are tapped 1 4 NPT Output is toward the front supply is toward the back Two pressure gauges output on top supply on bottom are located on the front of the pneumatic block The supply and output connections for the SVI FF High Flow Figure 10 located on bottom and leftside of the pneumatic block are tapped 1 2 N...

Page 36: ...9 Baker Hughes a GE company LLC All rights reserved 36 BHGE Figure 9 SVI FF Air Ports on Single Acting Positioner Figure 10 SVI FF High Flow Air Ports on Single Acting Positioner Output Supply Output Supply ...

Page 37: ...Manual 37 2019 Baker Hughes a GE company LLC All rights reserved Figure 11 SVI FF Single Acting Components SVI FF Cover SVI FF Single Acting Assembled Electronics Module Pneumatic Train and Cover I P Module Relay I P Manifold Relay ...

Page 38: ...r Hughes a GE company LLC All rights reserved 38 BHGE Figure 12 SVI FF High Flow Components SVI FF Cover SVI FF High Flow Assembled Electronics Module Pneumatic Train and Cover I P Module Relay I P Manifold Relay ...

Page 39: ...nstruction Manual 39 2019 Baker Hughes a GE company LLC All rights reserved SVI FF Single Acting and High Flow Dimensions Figure 13 illustrates the SVI FF single acting dimensions Figure 13 SVI FF Single Acting Dimensions ...

Page 40: ... 2019 Baker Hughes a GE company LLC All rights reserved 40 BHGE Figure 14 illustrates the SVI FF high flow dimensions Figure 14 SVI FF High Flow Dimensions ...

Page 41: ...livers air to one side of the actuator Output 2 vents air from the opposite side of the actuator piston The volume of air trapped in each determines the position of the actuator The Action ATO or ATC is applied with respect to Output 1 When Output 1 is connected to deliver air to extend the actuator the action is ATC on a down seating valve Figure 15 Air Ports on Double Acting Positioner Output I ...

Page 42: ...ffness is factory adjusted to 70 of the supply pressure This means that without any unbalance forces from the valve stem both outputs deliver roughly 70 of air supply pressure Although it is not recommended the stiffness can be adjusted by moving the Adjustable Seat assembly up or down Figure 16 SVI FF Double Acting Components SVI FF Cover SVI FF Double Acting Assembled Electronics Module I P Mani...

Page 43: ...VI FF Instruction Manual 43 2019 Baker Hughes a GE company LLC All rights reserved SVI FF Double Acting Dimensions Figure 17 illustrates the SVI FF double acting dimensions Figure 17 SVI FF Double Acting Dimensions ...

Page 44: ...SVI FF for Double Acting Operation on page 59 Connecting the Tubing and Air Supply on page 62 Wiring the SVI FF on page 65 Pre Installation Issues Storage If the SVI FF is stored for a long duration you must keep the housing sealed against weather fluids particles and insects To prevent damage to the SVI FF Use the plugs provided with shipment to plug the NPT air connections on the positioner and ...

Page 45: ...tory Node Address Lists the factory set field bus node address Device Manufacturer The six digits comprise the first part of the ID and Tag Used to iden tify the DD Device Type A four digit code Device and Minimum DD Revision Represents the original firmware revision flashed during manufacture This DD may have been upgraded since installation Communications Lists the protocol in use Diagnostics Li...

Page 46: ...ary valve and page 55 for reciprocating valve instructions 2 Install the SVI FF magnetic assembly rotary valves only See page 54 for instructions 3 Assemble the SVI FF on the bracket that is mounted to the valve actuator See page 50 for rotary valve and page 55 for reciprocating valve instructions 4 Install the Remote Position Sensor if necessary See GEA31195 Masoneilan Valve Solutions Remote Sens...

Page 47: ... maximum ambient whichever is greater Approved wire seals against ingress of water and dust are required and the 1 2 NPT fittings must be sealed with tape or pipe dope in order to meet the highest level of ingress protection To avoid injury or the process being affected when installing or replacing a positioner on a control valve ensure that If the valve is located in a hazardous area make sure th...

Page 48: ...ATO 11 23 Spring Range 3 6 87 ATC 6 30 Spring Range 6 88 ATO 21 45 Spring Range 10 87 ATC 6 30 Spring Range 10 88 ATO 21 45 Spring Range 4 16 87 ATC 3 15 Spring Range 16 88 ATO 11 23 Spring Range 23 87 ATC 3 15 Spring Range 23 88 ATO 11 23 Spring Range 5 Large 16 87 ATC 6 30 Spring Range 16 88 ATO 21 45 Spring Range 23 87 ATC 6 30 Spring Range 23 88 ATO 21 45 Spring Range Table 4 Actuator Settings...

Page 49: ... Custom Control Set 1 Activate Control Set 1 Slowest 2 Activate Control Set 2 3 Activate Control Set 3 4 Activate Control Set 4 5 Activate Control Set 5 Fastest 6 Activate Control Set 6 Double Acting Slow 7 Activate Control Set 7 Double Acting Fast 10 Restore Control set make Backup Control Set Active 11 Make active control set as Custom control set ACTIVE_CONTROL_SET ...

Page 50: ...s are needed to complete the rotary valve installation 3 16 Hex Key with tee handle 5 32 Hex Key 3 mm 4 mm 5 mm Hex Key 7 16 Wrench To mount the SVI FF 1 Attach the SVI FF rotary mounting bracket to the valve actuator using two 2 5 16 18 UNC flat head cap screws Mount the SVI FF as shown in Figure 19 ATO or in Figure 20 on page 51 ATC In the preferred mounting position the long end of the mounting...

Page 51: ...shaft can be drawn into the body by the vacuum acting on the shaft but the magnetic coupling must be assembled flush with the mounting bracket with the shaft pulled fully out to its thrust bearing 3 Ensure that the end play from the vacuum position to the fully extended position is less than 0 06 in 1 524 mm 4 Slide the magnet holder into the extension shaft The location of the magnets is in the r...

Page 52: ... exists with the position sensor protrusion 10 Ensure that the V Seal makes contact with the skirt around the position sensor protrusion on the SVI FF housing Figure 21 Camflex with Mounting Bracket Side View Lock magnet assembly Flush w top of bracket Extension shaft Magnet holder V seal ...

Page 53: ... Travel Sensor Alignment Rotary Mounting System Stroke Direction Magnet Orientation Valve Position Sensor Counts TB RAW_POSITION Rotary 60 Rotation Clockwise or counter clockwise rotation 0 Closed 0 0 1000 60 Rotation Clockwise with increasing setpoint 45 Full Open or Full Closed 8000 1500 or 8000 1500 60 Rotation Counter clockwise rotation with increasing setpoint 45 Full Open or Full Closed 8000...

Page 54: ... magnet axis If the total valve travel is less than 60 allowing a margin for tolerances the best accuracy is achieved by mounting the magnet with the axis vertical in the valve closed position The axis of the magnets is the line through the centers of both magnets If travel of the valve exceeds 60 the magnet must be assembled to the rotary valve shaft so that the magnet axis is vertical when the v...

Page 55: ...lips Head Screw Driver 5 mm Hex Key Wrench Mounting the SVI FF on a Reciprocating Actuator 1 Ensure that the lever is pinned to the magnet assembly and held securely by an M5 flat head screw to ensure that the magnet axis is vertical when the lever is in the valve closed position Tighten the lever screw securely 2 Mount the SVI FF reciprocating mounting bracket to the actuator using two 2 5 16 18 ...

Page 56: ...on For air to extend this requires using air pressure in the actuator to fully stroke the actuator For air to retract actuators vent the actuator of air pressure 5 Thread the take off rod to the actuator stem connector Refer to Figure 25 Ensure that the travel pointer located on the coupling is correctly positioned Figure 25 Reciprocating Linkage 6 Attach the right hand threaded rod end to the SVI...

Page 57: ...the turnbuckle onto the left hand threaded rod end Refer to Figure 25 on page 56 11 Adjust the turnbuckle until the hole in the SVI FF lever is aligned with the indicating hole in the bracket Tighten both turnbuckle lock nuts See Figure 23 on page 55 12 Mount the SVI FF to the bracket and secure with four M6 socket head cap screws Figure 26 Magnet Holder for Reciprocating Valves Table 7 Reciprocat...

Page 58: ... 1 5 2 5 38 1 63 5 mm D C 2 90 73 66 mm 23 0 5 0 8 12 7 20 32 mm B A 5 25 133 35 mm 23 0 8 1 5 20 32 38 1 mm C B 5 25 133 35 mm 23 1 5 2 5 38 1 63 5 mm D C 5 25 133 35 mm Before carrying out any work on the device power off the instrument or make sure that the device s location conditions for potentially explosive atmosphere permit the safe opening of the cover Table 7 Reciprocating Valve Mounting...

Page 59: ...mbly to the yoke Figure 27 using helical spring washer 5 16 flat washer 5 16 and hex screw 5 16 18x44 5 1 75 LG Figure 27 85 86 Valve 3 Set rod ends and brackets to stroke and size of actuator The default setting is a 4 00 stroke Other stroke settings are as in Figure 28 Figure 28 Stroke Settings Mount all components snug enough to stay in place but loose enough to tap with rubber hammer into fina...

Page 60: ...ex nut regular 1 4 20 and hex screw 1 4 20 UNC x 22 2 88 LG Figure 29 Bracket Configuration Strokes 5 2 50 and 3 6 5 Ensure the turnbuckle assembly is parallel to the stem and the magnets are in the valve closed position Figure 30 and connect to take off bracket Figure 30 Magnet Position with Valve Closed 2 00 to 2 50 stroke 50 to 1 50 stroke Bracket configuration Strokes 50 to 2 50 3 00 to 6 00 s...

Page 61: ... 6 Verify lever is in correct position with valve closed Adjust rod ends if necessary Figure 31 Lever Alignment 7 Mount the SVI FF with M6 1 screws 8 Cycle the valve open to close verifying proper components movement and that rod ends move free and clear from other components Align lever to edge ...

Page 62: ...low Double acting actuator pipe output pressure port one I for one side of the actuator and output pressure port two II for the other side of the actuator arrow only for High Flow 3 Air supply Supply pressure for the single acting SVI FF 20 150 psi max 1 4 10 3 bar 138 1034 kPa Supply pressure for the double acting and FF High Flow SVI FF 25 150 psi 1 73 10 3 bar 172 1034 kPa Minimum tubing diamet...

Page 63: ...mbient temperature Particulate Matter Filtered to 5 microns Oil Content Less than 1 ppm w w Contaminants Free of all corrosive contaminants Never exceed the actuator maximum rated supply pressure 150 psi 10 3 bar 1030 kPa Damage to equipment or injury to personnel can result The SVI FF High Flow digital valve positioner cannot be placed in parallel with another volume booster Contact the factory f...

Page 64: ...abeled ACT 1 to the inlet port of the actuator in accordance with Figure 32 Output 2 labeled ACT 2 connects to the opposing actuator port Figure 32 Double Acting Positioner ATO ATC Settings for Reciprocating Valves Air to Open FINAL_VALUE 0 FINAL_VALUE 100 Air to Close FINAL_VALUE 0 FINAL_VALUE 100 ...

Page 65: ...ocal regulations for electrical installation work Comply with national and local explosive atmosphere regulations Before carrying out any work on the device power off the instrument or make sure that the local conditions for potentially explosive atmosphere permit the safe opening of the cover Refer to Output Switch on page 25 for guidelines on safely wiring switch load limits WARNING CAUTION ...

Page 66: ...ert Figure 33 Connections to Electronics Module via Terminal Board Making Connections to the Terminal Board Connect the wires from the option as follows wire size 12 to 22 AWG on the 9 32 VDC FF input and 14 to 26 AWG on the PV SW DI and Remote 1 If the wires have not been stripped strip approximately 1 4 in 6 35 mm of the insulation at the end of wires 2 Locate the correct terminal block on the t...

Page 67: ...onduct If the switch is connected directly across the power source the current will be limited only by the capacity of the power source and the switch can be damaged Without a load when the switch is on closed the external voltage would be dropped across the switch This damages the switch Figure 34 Figure 34 Switch Installation Drawing without Load Configuration Not Allowed General Configuration N...

Page 68: ...l switch voltage is 1V When the switch is on closed the external voltage must be dropped across the load Figure 35 CAUTION The load must be designed such that the current in the circuit is 1 A at all times Some 3rd party devices such as incandescent lamps or solenoids require surge and back EMF protection to prevent voltage spikes Inductive Load Solenoid Incandescent Lamp Configuration Figure 35 S...

Page 69: ...e connection is shown in Option 2 The barrier must have adequate resistance to limit inrush current as the fuse cannot limit inrush current see Wiring Option 2 Power source can be part of DCS PLS card Power source requirements V 30 V Imax 1 A SVI Switch Add resistor so load with resistance 30 including wire resistance Negative switch pole must be directly wired to negative pole of power supply Wir...

Page 70: ...ated whenever the device has an alert that requires maintenance 5 Warning Data the switch is activated whenever the TB block error Warning Data bit is set This is manifested as a maintenance needed soon indication 6 Air Supply Alert the switch is activated whenever there is an air sup ply alert This is configured using the Pressure Alarms tabs on the DTM or using the DD 7 Travel Deviation Alert th...

Page 71: ...t that time it closes if Normally Open and opens if Normally Closed The switch resets once the threshold condition clears DISCRETE_SWITCH_2_CONF Virtual Switch 2 on the SVI FF software functions with the same settings However in this case it drives a Virtual Discrete Switch register only This register is usable to con nect to the Discrete Input block The contacts are OPEN when the SVI FF is unpowe...

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Page 73: ...unit Check Out Procedures SVI FF checkout consists of physical and operational checkout procedures Physical Inspection The physical checkout procedures include Inspect Actuator Linkages or Rotary Adapter on page 74 Verify Mounting and Linkage Adjustment on page 74 Check the Magnet on page 74 Check the Electronic Module Connections on page 77 Valve Mounting Air Supply Perform all procedures in this...

Page 74: ...e Adjustment Inspect the mounting and make any needed adjustments before running the positioner and checking the digital configuration Check the Magnet There are two methods of checking the SVI FF magnet Perform a Visual Inspection Use ValVue to Check Magnet Position on page 76 Perform a Visual Inspection You must remove the positioner from the bracket to visually inspect the magnet orientation Fo...

Page 75: ...urnbuckle must be parallel to the valve stem To ensure linearity in positioning verify that the hole in the lever aligns with the indicating hole in the bracket when the valve is in the closed position Check that the bracket is mounted on the correct holes See Figure 39 for details Figure 39 Reciprocating Valve Mounting Bracket For a reciprocating valve it is not necessary to remove the positioner...

Page 76: ...alve is closed A greater than 60 rotation rotary valve is at 45 of rotation mid stroke for a 90 rotation rotary valve Check the Air Supply 1 Turn on the air supply 2 Adjust the filter regulator 3 Supply pressure must be a minimum of 5 35 bar 34 5 kPa to 10 psi 69 bar 68 97 kPa greater than the spring range of the actuator but may not exceed the rated actuator pressure Refer to the valve or actuato...

Page 77: ...on page 78 Connect to the H1 Network Connect to the Fieldbus power supply then check and configure with the local display and pushbuttons if so equipped Refer to Pushbuttons and Local Display on page 128 for further details If the SVI FF is not equipped with local display use ValVue and a PC with an FF setup or a handheld communicator Do not remove the instrument cover or connect to an electrical ...

Page 78: ...iring meets local and national codes 4 Verify that the markings on the label are consistent with the application 5 Proceed to perform a Calibration and Configuration This process can cause the valve to move Before proceeding be sure the valve is isolated from the process Keep hands clear from moving parts Always power the SVI FF from a fieldbus power supply that supplies 9 to 32 VDC When an SVI FF...

Page 79: ...m OOS to any of the working modes you must correct the Failsafe condition cause Possibly the device electronics may need replacement which involves contacting BHGE technical support Normally the device Failsafe condition results in the OOS mode for the Transducer block However this behavior is configurable and may be changed using the parameter FAILED_STATE sub parameter PROPAGATE_APFS_TO_RB By de...

Page 80: ...e CRC errors as detected by read on initialization OR if the temperature calibration table has not been written in its entirety detected by a CRC of column CRCs OR bad FRAM signature Indicates a hardware problem may require replacing the positioner REF_VOLTAGE If temperature compensated reference voltage is out of range for five reads in a row or if the raw reading is outside the range 5 of nomina...

Page 81: ...ts the method change app mode works but in most cases it is unnecessary and simply changing the Transducer block mode works fine Failsafe faults they should be addressed removed first by a Correcting the underlying cause b Clearing the faults by i Scrolling down and pressing the button at the bottom of Figure 40 ii Reviewing the screen for repeating faults iii Switch mode to Manual or Auto as requ...

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Page 83: ...the SVI FF If you have an SVI FF with a solid cover and would like to replace the solid cover with a display cover follow the instructions below for removal and installation Do not remove the instrument cover or connect to an electrical circuit in a Hazardous Area unless the power is disconnected Only qualified service personnel are permitted to make repairs Only parts supplied by the factory are ...

Page 84: ...om breaking The lanyard must be inserted under the screw in the lower left corner that attaches the terminal board to the SVI FF housing To install the cover 1 Install the lanyard and tighten the screw to 5 in lbs 565 N m 2 Using the 3 mm hex key remove the screw from the lower left corner connecting the terminal board to the SVI FF housing 3 Connect the cable from the display into the LCD connect...

Page 85: ...it is necessary to remove the electronics module cover see Removing the SVI FF Display Cover on page 84 and the pneumatic cover first Do not remove the I P module in a hazardous area unless the power is disconnected Application of more than 1 6 mA to the I P motor can permanently damage it The I P is rigidly assembled to a wire way sleeve that is a critical component for explosion proof service Us...

Page 86: ...remove the FF High Flow pneumatic cover 1 Using a 3 mm hex key remove the four screws from around the perimeter of the cover Figure 42 or Figure 43 Figure 42 Pneumatic Cover Screws High Flow Figure 43 Pneumatic Cover Screws FF Four Shown 2 Lift the cover off and put aside for installation Pneumatic Cover Removal To remove the pneumatic cover 1 Using a 3 mm hex key remove the six screws from around...

Page 87: ...a 3 mm hex key install the four screws around the perimeter of the I P module 3 Replace the I P wire connector on the terminal board 4 Replace the Display Cover see Installing the SVI FF Display Cover on page 84 Ensure that The wire is not damaged when feeding it through the housing A single O ring is in place on the wire sleeve and is not damaged The four retaining screws are tight and torque to ...

Page 88: ...e relay and are not damaged 2 The three mounting screws are tight and torque to 15 in lb 1 7 N m Adjusting I P Zero The I P Zero is calibrated at the factory prior to shipment If there is a problem with I P zero please contact your representative Connecting Components to the Electronics Module If it is necessary to remove and install any SVI FF component you may need to reconnect the component to ...

Page 89: ...When ValVue or handheld or the local display indicates that there are error messages write them down for troubleshooting FAILSAFE Mode See Failsafe OOS Considerations on page 79 for further discussions Several of the internal diagnostics tests puts the SVI FF into FAILSAFE mode if the errors continue for a preset time When the SVI FF goes into FAILSAFE the valve is driven to its Failsafe position ...

Page 90: ...vision is Software Revision Figure 45 Where the first digit here 1 represents the DD Revision Figure 45 Positioner Tab By creating printing the SVI FF Configuration Report by 1 Selecting View Network View Topology Pane 2 Selecting the positioner right clicking and selecting Additional Functions Report Handheld by selecting Online SVI FF Device Resource Block Device Identification ...

Page 91: ... 1 2 SILICONE GASKET COVER ELECTRONICS 1 3 SCR HEX SHCS M4 X 0 7 X 27 MICROSPHERES 593 PATCH 6 4 O RING REF NO 2 006 6 5 INSTRUCTIONS 1 Item No Description Quantity 1 SCR HEX SHCS M4 X 0 7 X 25 MICROSPHERES 593 PATCH 6 2 GASKET MANIFOLD S A 1 3 REINFORCED PNEUMATICS COVER SA 1 Item No Description Quantity 1 SCR HEX SHCS M4 X 0 7 X 25 MICROSPHERES 593 PATCH 4 2 GASKET I P COVER D A SVI2AP 1 3 REINF...

Page 92: ...on Quantity 1 IP ASSEMBLY SVI II ESD 1 2 O RING I P STEM 2 3 SCR HEX SHCS M4 X 0 7 X 60 MICROSPHERES 593 PATCH 4 4 REINFORCED PNEUMATICS COVER 1 5 PNEUMATICS COVER GASKET 1 6 SCR HEX SHCS M4 X 0 7 X 25 MICROSPHERES 593 PATCH 4 7 INSTRUCTIONS 1 Item No Description Quantity 1 ASSY COVER WINDOW 1 2 Silicone Gasket Cover Electronics 1 3 Instructions 1 Item No Description Quantity 1 ASSY COVER WINDOW M...

Page 93: ...Description Quantity 1 RELAY DA Standard 12 1 1 2 SCR HEX SHCS M4 X 0 7 X 60 MICROSPHERES 593 PATCH 4 3 O RING CONTOURED DA 12 1 RELAY 1 4 INSTRUCTIONS 1 Item No Description Quantity 1 RELAY DA Offshore 12 1 1 2 SCR HEX SHCS M4 X 0 7 X 60 MICROSPHERES 593 PATCH 4 3 O RING CONTOURED DA 12 1 RELAY 1 4 INSTRUCTIONS 1 Item No Description Quantity 1 SCREW CAPTIVE PANEL 1 2 PIVOT PIN PUSH BUTTON COVER S...

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Page 95: ...F 50 C to 85 C Temperature Effect 0 005 F typical 40 F to 180 F 0 01 C typical 40 C to 82 C Supply Pressure Effect 0 05 per psi unit 73 per bar unit Ambient Humidity 10 to 95 non condensing Humidity Effect Less than 0 2 after 2 days at 104 F 40 C 95 Relative Humidity Electromagnetic Compatibility Electrostatic IEC EN61326 1 Ed 2 compliant Immunity Table 62 Industrial and Electromagnetic Environmen...

Page 96: ...ning inverse of 50 1 equal percentage User Configurable Tight Shut Off 0 20 of input Position Auto Tune SVI FF performs automatic determination of the opti mal valve position control parameters In addition to P I D the position algorithm uses damping symmetry for exhaust and fill time constants dead zone and magnitude characterization parameters Auto Tune is optimized for 5 step changes with negli...

Page 97: ...oof push buttons Table 13 Construction Material Specifications Housing and Cover Aluminum ASTM B85 SG100A standard Stainless Steel optional Weight Standard Flow Model Aluminum 7 4 lbs 3 3 kg Stainless Steel 16 lbs 7 3 kg High Flow Model With Display 9 4 lbs 4 2 kg Without Display 8 9 lbs 4 0 kg Relay and Manifold Standard Flow Model Single Acting PPS 300 Series Stainless Steel nitrile diaphragms D...

Page 98: ...69 bar above actuator spring range Do not exceed actuator rating Air Delivery Single Acting Relay 10 0 scf min 280 L min at 30 psi 2 1 bar supply 16 6 scf min 470 L min at 60 psi 4 2 bar supply 23 3 scf min 660 L min at 90 psi 6 3 bar supply Air Capacity flow coefficient Loading Cv 0 57 Venting Cv 0 53 Air Consumption 0 20 scf min 5 7 L min at 30 psi 2 1 bar supply 0 28 scf min 8 L min at 60 psi 4...

Page 99: ...min 2888 L min at 90 psi 6 3 bar supply 134 0 scf min 3794 L min at 120 psi 8 4 bar supply Air Capacity flow coefficient Loading Cv 2 2 Venting Cv 2 2 Air Consumption 0 20 scf min 5 8 L min at 30 psi 2 1 bar supply 0 45 scf min 12 6 L min at 60 psi 4 2 bar supply 0 65 scf min 18 3 L min at 90 psi 6 3 bar supply 0 84 scf min 23 9 L min at 120 psi 8 4 bar supply Air Supply Failure Single Acting Rela...

Page 100: ...n at 90 psi 6 3 bar supply 1 06 scf min 30 L min at 120 psi 8 4 bar supply Air Supply Failure Positioner cannot control the failure position of an actuator without a spring The actuator can under different conditions fail in place fail open or fail close In cases where the valve must fail to a required position additional control equipment is required Some overshoot can occur when air pressure ret...

Page 101: ...o O S Auto Auto Analog Input O S Man Auto O S Man Auto Auto Discrete Input O S Man Auto O S Man Auto Auto Control Selector O S IMan Man Auto O S Man Auto Auto PID Control O S IMan LO Man Auto Cas RCas ROut O S Man Auto Cas RCas ROut Cas Auto Analog Output O S LO IMan Man Auto Cas RCas O S Man Auto Cas RCas Cas Auto Discrete Output O S LO Iman Man Auto Cas RCas O S Man Auto Cas RCas Cas Auto Transd...

Page 102: ... c Pneumatics 1 Standard flow d Display 1 2 3 4 1 No Display or Pushbuttons 2 With Display and Pushbuttons 3 No Display or Pushbuttons Marine 4 With Display and Pushbuttons Marine e Communications F FF f Options 1 None g Agency Approvals 2 Unilabeled ATEX IEC FMc FM h Other Agencies 1 North American Zones Approved Configuration Codes SVI FF 2 3 1 2 1 2 1 2 3 4 F 1 2 1 2 High Flow 2 3 4 5 6 2 GOST ...

Page 103: ... information on other features engineering design construction work startup and maintenance of Fieldbus refer to Fieldbus Technical Information TI 38K3A01 01E Internal Structure of SVI FF The SVI FF contains two virtual field devices VFD with the following functions System Network Management VFD Sets node addresses and Physical Device tags PD Tag necessary for communication Controls the scheduling...

Page 104: ...ck Contains math functions that are selected by name IS block Provides selection of up to four inputs and generates an output based on the configured action This block normally receives its inputs from AI blocks The block performs maximum minimum middle average and first good signal selection OS Output Splitter block Splits a single control signal into two parts for coordinating the actions of two...

Page 105: ... Figure 47 Logical Structure of Each Block Function Block VFD PD tag Device tag Node address Communication Parameters VCR Function block execution schedule System network management VFD PID Function DI Functions AO Function block Block tag Parameters OUT Resource block Block tag Parameters Output to other blocks Input from other blocks Position feedback signal Control output Position Sensor I P Mo...

Page 106: ...quirements of the above test Host Used for accessing field devices A dedicated host such as DCS is used for an instrumentation line while dedicated communication tools are used for experimental purposes Cable Used for connecting devices Refer to Fieldbus Technical Information TI 38K3A01 01E for details of instrumentation cabling Provide a cable sufficiently long to connect all devices For field br...

Page 107: ...rectory is not found the SVI FF DD has not been included 1 Create the above directory 2 Copy the DD file into the directory The name and attribute of all parameters of the SVI FF appear There are two sets of DD files depending on the DD version Version 5 recommended The files names are 0m0n ff5 0m0n sy5 m n is a numeral Version 4 The files names are 0m0n ff0 0m0n sym m n is a numeral Download both...

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Page 109: ...cepts of transfer between modes and states of the various levels of control Figure 49 Heat Exchanger Reference Model Process The Heat Exchanger model shown in Figure 49 is not a practical example but it does incorporate elements that illustrate important SVI FF features Each module has a device tag used for SVI FF identification The process consists of a vessel with a product vapor inflow that is ...

Page 110: ...nd FV 101 devices are scheduled to work in cascade as shown in Figure 51 The AO block in the FV 101 receives the output from the FV 101 PID block and via the transducer block transmits it to the control hardware of the valve The condensed fluid flow control valve FV 201 has a DI block and an Analog Output block all located within the valve positioner Liquid level is controlled by a remote controll...

Page 111: ...rol configuration as Foundation Fieldbus function blocks They are grouped according to the physical device containing them and they are shown with the links between the blocks soft wiring for data flow All the blocks in the temperature cascade are shown in Figure 51 Similarly The level loop function blocks are shown in Figure 52 Figure 51 Temperature Cascade Block Diagram ...

Page 112: ...evel Loop Block Diagram To complete the model SVI FF Figure 53 is temporarily connected to the heat exchanger s Foundation Fieldbus wiring at an intermediate point Figure 53 ValVue Connected as a Visitor Device Terminator H1 Foundation Fieldbus Segment Trunk SVI FF Maint Spurs ...

Page 113: ...ree operational states are set by SVI FF Out Of Service OOS forces all of the blocks to Out Of Service mode The outputs remain at the values prior to the state change but their status indicates that the block is OOS All output calculation is suspended Back calculation values are passed to other linked blocks to enable initialization The PID block remains in OOS after configuration changes unless i...

Page 114: ... the primary output value This connection between function blocks is defined by a link object Automatic Auto A local setpoint value is used by the normal block algorithm in deter mining the primary output value The local setpoint value can be written to by an operator through an interface device Manual Man The block output is not being calculated although it can be limited It is directly set by th...

Page 115: ...om setting the valve position into the transducer block the Analog Output block AO must go into OOS mode Table 22 shows several examples of mode operation When a block is in OOS mode its output status is bad Any connected blocks know and automatically change their modes For example when a PID block sees bad status in BKCAL IN it goes to IMAN mode for initialization to the downstream block while aw...

Page 116: ...s Application Process specifies the mode handling for inter operable function blocks It also specifies which mode a block must be in when each parameter is written SVI FF provides an intelligent optimized process for managing configuration and calibration changes It does not place blocks into Out Of Service mode unless the parameter requires OOS It analyzes the requested changes and then sets the ...

Page 117: ... the valve stroke less than the minimum requirement Have find stops and auto tuning been performed after installation Air Piping Are the air pipes correctly connected Is there no leak of air Is the air supply pressure high enough to drive the valve Is the A M selector on the positioner set to A automatic Wiring Is the SVI FF positioner correctly connected to the fieldbus Has the power to the field...

Page 118: ...on range is not correctly set Correct address detection range Step 4 Set Tag and Address on page 32 Communication with the SVI FF is frequently cut off The fieldbus is experiencing a large amount of noise Missing terminators on the bus incorrect terminator placement or extra terminators Refer to FOUNDATION Fieldbus specifi cations for a full discussion of terminator requirements Using an oscillosc...

Page 119: ...ge 149 The jumper is in write protected configuration Rewire remove jumper Local Display and Pushbuttons on page 127 The actual mode of a func tion block differs from the target mode Resource block in O S Change the target mode of the resource block to Auto Transducer Block Parame ters on page 149 Block Modes on page 113 Schedules that define when function blocks execute are not set correctly Set ...

Page 120: ... standard model diagnostics device Purchase advanced edition Available Options on page 16 Table 25 Troubleshooting Valve Control Problem Presumed Cause Remedy See Section A change in setpoint causes no action of the valve Air piping is incorrect Correct piping Connecting the Tubing and Air Sup ply on page 62 The valve control is in FAILSAFE state Fix any physical issues if applicable clear faults ...

Page 121: ...cations The tight shut or full open action is active Check the values of FINAL_VALUE_CUTOFF_HI and FINAL_VALUE_CUT OFF_LO Transducer Block Parameters on page 149 The tuning has not been per formed correctly Redo tuning to perform 0 100 point adjustment Quick Start on page 31 Tuning is incorrect Run tuning The valve oscillates cyclically limit cycle The friction of packing is large 1 Repair packing...

Page 122: ...control relay has become blocked from dirt contained in the air supply or the like Check whether or not an error has occurred in XD_ERROR in steady states Transducer Block Parameters on page 149 There s air leak from the pipe of output pressure or feedback lever is not correctly attached Check the piping and attachment of the lever and if changed and write 1 to AUTOTUNE to redo tun ing Installatio...

Page 123: ...ontrol limits pro tected 33 Failed open loop tuning 45 P gain below limit 46 P gain adjustment above limit 55 Bias out of range 66 Fill time exceeded 77 Exhaust time exceeded 88 Parameter out of range Supply pressure reading is incorrect Supply pressure is not sufficient for spring range Adjust supply pressure Quick Start on page 31 Step 7 Run Auto Tune METHOD on page 34 If there is nothing wrong ...

Page 124: ...th the face of the mounting bracket Cannot be recessed by more than 1 8 Loosen up the set screws holding the magnet assem bly in the magnet holder and pull the magnet so it is flush with the mounting bracket In general Autotune may fail if the valve is too slow in this case manually tune High friction sticking slipping The friction measured is more than 30 of the spring force or the valve is visib...

Page 125: ...tion ceases Transducer Block Parameters on page 149 Position gain P low slow Verify that the gain is at least 100 and the oscillation is a smooth sine wave going up and down 1 Run Auto Tune 2 If 1 does not work Increase gain Increase the integral gain Use one of the pre defined presets Bias Out of Range alarm active Setpoint at 0 or 100 while the position if off by more than 5 1 Verify mounting an...

Page 126: ...Using ValVue Trend see if the valve has friction greater than 50 of the spring range or Observe the valve and see if the movement jumps significantly with a smooth input signal Repair the valve when possible N A Insufficient air supply Using ValVue or another HART interface verify that the air supply setting It must be set to 5 psi 35 bar 34 5 kPa greater than the spring final For double acting ac...

Page 127: ...reas Additionally in Normal mode the local display scrolls sequentially displaying setpoint pressure and position information The display sequences from one variable to the next every 1 5 seconds Depending on specific SVI FF configuration details the LCD also regularly displays some parameter s values You can configure the device to show the PID process variables AO block setpoint or other control...

Page 128: ... is controlled through the optional device mounted pushbuttons and digital display shown in Figure 54 on page 129 Using the display you can read the input signal valve position and actuator pressure The display sequences from one variable to the next every 1 5 seconds Using the pushbuttons you can exit from operating mode at any time and step through a menu structure to perform a wide range of ope...

Page 129: ...ious item in the menu or decrement the value currently shown in the digital display When used to decrease a displayed value holding the button down causes the value to decrease at a faster rate Right Button Marked permits you to move forward through the menu structure to the next item in the menu or to increment the value currently shown in the digital display When used to increase a displayed val...

Page 130: ...tion lock jumper shown in Figure 33 on page 66 When set to secure position shorting the two pin header configuration and calibration are not permitted by the local interface or by remote communications Pushbuttons ValVue and a handheld are locked out except to examine configuration calibration and position This is similar to Security Level 1 shown in Table 28 Table 28 Pushbutton Lock Security Leve...

Page 131: ...ebsite or by contacting your local representative Do not connect a PC or FF to an intrinsically safe circuit except on the safe area side of the barrier Do not operate a PC in a hazardous area without compliance to local and plant regulations Do not connect an FF setup modem and PC to a control circuit unless the controller is FF compatible or has a filter Loss of control or a process upset may oc...

Page 132: ...the handheld communicator to the SVI FF as shown in Figure 55 Refer to the product manual for the communicator Figure 55 SVI FF Communicator Connections Be sure that the configuration lock jumper is in the unlock position When the jumper is in the lock position shorting the two pin header the handheld is not permitted to make any changes However parameters are readable If fault messages appear the...

Page 133: ...s or dents The O ring must be securely located in its groove Install the cover and tighten all four screws There must be no gap between the housing and cover Display Menus When you leave the NORMAL mode to go to SETUP mode the valve is placed in the last position it was in when leaving NORMAL When in SETUP mode the device does not respond to the system processed setpoint However the SVI FF unit ca...

Page 134: ...igure 57 BAS SETUP Menu ATO SETUP Air to Menu ATC Characterization LINEAR EQ 30 1 EQ 50 1 EQ CAMFX QUICK50 CUSTOM ENGLISH FRENCH Menu Language Menu Air to Menu BAS SETUP BAS SETUP STOP OP Setting Language Menu Select display language Select Air To Open ATO or Air To Close ATC Must match the actuator exactly Press to select option Press or to accept and proceed to next menu item Character Menu izat...

Page 135: ...input signal and valve position This is called the position characteristic Table 29 lists characteristics for configuring the positioner Use of a linear characteristic is recommended unless the process dynamics or control valve application calls for an alternate characteristic SVI FF offers a custom characteristic for specialty applications Prior to selection of custom the parameters for the custo...

Page 136: ...ries Model 21X2X or 41000 series Model 41X2X with EQUAL PERCENTAGE TRIM Linear Not Recommended 21000 series Model 21X2X or 41000 series Model 41X2X with EQUAL PERCENTAGE TRIM Equal Percentage LINEAR Ball Valve with typical MODIFIED PERCENTAGE TRIM Linear Not Recommended Ball Valve with typical MODIFIED PERCENTAGE TRIM Equal Percentage LINEAR Butterfly valve with typical MODIFIED PERCENTAGE TRIM Li...

Page 137: ...ssure Units Menu Tight Shutoff Menus ADV Pressure Units Menu PID Menu Tight Shut off Low Menu Displays tight shutoff value if turned on Press to change T S ON OFF status Press or to enter new value Press to accept new value and proceed to next menu item Select display units for pressure Turn tight shutoff on or off to provide maximum actuator force at 0 Press to select option Press or to accept an...

Page 138: ...f HI is an optional performance feature that prevents leakage at the open position Without this feature at the open position with an input signal of 100 the valve may be forced tightly open with maximum available actuator force or it may be only touching the with minimum force In either case it is under control To prevent leakage that can occur in the second case configure TS HI ON and set a value...

Page 139: ...e VIEW DATA menu Figure 59 on page 140 and Figure 60 on page 141 show the available data Viewing Configuration and Calibration Parameters To view configuration and calibration parameters use the following procedure 1 Press to move through the options until you reach the VIEW DATA menu 2 Press to go to VIEW DATA menu Press to select the VIEW DATA mode 3 To exit from the VIEW DATA menu press at any ...

Page 140: ...R DOUBLE PRESSURE UNITS T S ON OR T S OFF VIEW DATA ACTUATOR TYPE VALVE CHARACTERISTICS LINEAR EQ 30 1 EQ 50 1 EQ CAMFX QUICK 50 CUSTOM PSI BAR KPA TIGHT SHUTOFF ACTION TYPE ATO or ATC VIEW ERR SVI FF REV STOP OP PID Setting BACK See Figure 60 on page 141 for continuation of View Data menu FF Info FF INFO ...

Page 141: ...t 2 SVI FF REV FF INFO DEV INFO DEV ADDR DEV ID Repeat for Device ID 1 4 Press for BACK RB RB INFO RB TAG Repeat for RB TAG 1 4 Press for BACK TB TB INFO TB TAG BACK AO AO INFO AO TAG BACK PID1 PID1 INFO PID1 TAG 1 PID2 PID2 INFO BACK Repeat for PID1 TAG 2 4 Press for BACK DO1 DO1 INFO DO1 TAG BACK Press to go to DO2 DEV TAG ...

Page 142: ... Categories include Failsafe the valve is non operational Warning the alert is annunciated the valve may become non operational Logonly informational to support further analysis of valve condition Table 30 Error Messages Display Message Description Category Cause Byte_ Bit RESET Reset occurred due to command or power up Always present after power up Logonly Normal operation on power up always sets...

Page 143: ...r condensation 0_6 CALIB ERR Calibrate failed Logonly If calibration of AO or pressure fails Invalid values for current calibra tion and input range Valve may be uncalibrated 1_0 STOP ERR Calibration error Find STOPS was unsuccessful Logonly Configuration calibration 1_1 TUNE ERR Auto tune failed Logonly Mechanical or pneumatic prob lem causes tuning failure Bad tuning parameters initial values 1_...

Page 144: ...Raw write to FRAM Failsafe Electronic hard ware 3_4 FCTRYMODE Factory mode activated Logonly N A 3_7 NVM ERR T An FRAM record and its copy both have CRC errors Warning Electronic hard ware 3_5 REF VOLT Temperature compensated reference voltage is out of range for five reads in a row or the raw reading it out of range Failsafe Electronic hard ware 4_0 POS SENSR Temperature compensated remote positi...

Page 145: ...ound of flash test is not completed in 2 hrs Warning Electronic hard ware 5_5 MCU ERR 1 Micro Controller Self Check failed Failsafe Electronic hard ware 5_6 SW ERR Software self check error Warning CPU firmware 5_7 UI_OFF Display is turned off because it is not responsive at low main board temperature 10 deg C Lgonly Ambient tempera ture 7_4 IPC_LOST Electronics failure Failsafe Electronic hard wa...

Page 146: ...T New current signature successfully saved should be cleared by host on read Lgonly N A 8_5 NV_BK_RE STORE Process of saving or restoring NVMEM factory defaults failed Lgonly Electronic hard ware 8_6 Table 30 Error Messages Continued Display Message Description Category Cause Byte_ Bit ...

Page 147: ...Table 30 of this manual 1 Press in NORMAL mode to move through the options until you reach the VIEW ERR menu item 2 Press to go to VIEW ERR menu 3 Press to display the list of status values 4 Press to move forward trough the list in sequence 5 Press to move back through the list 6 Press at any status message to return to the VIEW ERR option 7 Press to move to Clear ERR 8 Press to clear all message...

Page 148: ...ve position Figure 62 MAN POS Menu METHOD Menu Use the METHOD menu manually set the stops Figure 63 METHOD Menu The positioner cannot be in OOS mode The positioner cannot be in OOS mode NOTE MAN POS VALUE NOTE METHOD STOPS TUNE AUTO STOP Run this method MAN STOP LOW STOP Accept LOW STOP HIGH STOP Accept HIGH STOP APPLY VAL ...

Page 149: ... the condition occurred in the past Both are user clearable Table 31 Transducer Block Parameters Parameter in bold Sub parameter Index Range Initial Value Mode Description BLOCK_INFO 0 Block Tag 1 Block tag is detected by the application is use DD_MEMBER 2 0 DD member ID defined by DD tokenizer when the DD is created constant DD ITEM 3 20018 DD member ID defined by DD tokenizer when the DD is crea...

Page 150: ...he block ALERT_KEY 4 1 255 0 The identification number of the plant unit This informa tion may be used in the host for sorting alarms etc MODE_BLK 5 TARGET 1 See Descrip tion Auto Limited to set only one of the PERMITTED modes See Block Modes on page 20 ACTUAL 2 Reflects the actual block mode for the device See Block Modes on page 20 PERMITTED 3 Auto MAN OOS The following is the list of permitted ...

Page 151: ... 2 0 Unacknowledged has the following enumerations 0 Undefined 1 Acknowledged 2 Unacknowledged ALARM_STATE 2 0 to 4 0 Alarm State has the following enumerations 0 Undefined 1 Clear reported 2 Clear not reported 3 Active reported 4 Active not reported TIME_STAMP 3 0 0 Alarm time SUB_CODE 4 0 0 For Block Alarms when multi bit alarms are selected using the resource block FEATURES_SEL parameter the su...

Page 152: ...d error to be mapped to Other in Block Error 17 General error 18 Calibration error 19 Configuration error 20 Electronics Failure 21 Mechanical Failure 22 I O Failure 23 Data Integrity Error 24 Software Error 25 Algorithm Error FINAL_VALUE 12 The requested valve position and setpoint status written by an Analog Output block The output is used as the set point when controlled in Man mode STATUS 1 Th...

Page 153: ...E_RATE_LO 7 T F F Enables working setpoint Position Rate Limit when the valve setpoint decreased LIMIT_RATE 8 0 5 to 100 1 100 1 Position Rate Limit FINAL_ VALUE_CUTOFF_HI 15 If the working position is higher than this value the valve is forced to its maximum high value fully opened ENABLE 1 T F F Man True if CUTOFF_HI algorithm to be enabled CUTOFF_POINT_HI 2 80 98 Man Cut Off point HI Valve is f...

Page 154: ...make Backup Control Set Active 11 Make active control set as Custom control set 255 Do Nothing See Table 3 on page 48 and Table 4 on page 48 for tables recommending control sets by valve ACTIVE_ CONTROL_SET 19 This read only parameter contains the control parameters currently used by the positioner Selector 1 NA Identifies the active control set P 2 NA I 3 NA D 4 NA Padj 5 NA Beta 6 NA PosComp 7 N...

Page 155: ...Acme Labs CAL_LOCATION 1 See Descrip tion Auto The location of last positioner calibration This describes the physical location at which the calibration was per formed CAL_DATE 2 See Descrip tion Auto The date of the last positioner calibration CAL_WHO 3 See Descrip tion Auto The name of the person responsible for the last positioner calibration STOP_HI_POS 4 0 FFFFFF FF 0 Auto Calibration Point H...

Page 156: ...tops procedure when the calibration procedure is invoked TRAVEL 23 RANGE 1 0 1 1000 0 100 Man A numeric value describing the Range of travel Is used when alerts are calculated UNITS_INDEX 2 Enumeration of the travel Units The following units are supported Inch cm mm deg Rad The units have no effect on the application it is used to present the units for the working SP WORKING_SP 24 The final comman...

Page 157: ...ue should be in sec onds and limited between 1s to 60 minutes 3600s ALERT 5 0 0 TRUE if DEVIATION VALUE is bigger than DEVIA TION_ALERT_POINT for DEVIATION_TIME FALSE if DEVIATION_VALUE is smaller than DEVIA TION_ALERT DEVIATION_DEADBAND HISTORIC ALERT 6 0 0 TRUE if ALERT is true Not Changed if ALERT is false ENABLE 7 0 TRUE True Enables the ALERT to be reported according to the configuration Fals...

Page 158: ... reported according to the configuration False Disables ALERT reporting POSITION_LO_ALERT 29 POSITION 1 Current valve position in travel units Presented here for convenience ALERT_POINT 2 51 to 199 5 POSITION Value below which the ALERT is set to True Should be set below POSITION_HI_ALERT ALERT_POINT DEADBAND 3 0 1 10 1 POSITION change required to clear the ALERT once it was set to True ALERT 4 0 ...

Page 159: ...ncrements when the magni tude of the change exceeds the DEADBAND Not writable for Standard Diagnostics version ALERT_POINT 2 0 0xFFFF FFFF 1Milion Travel accumulation value above which the ALERT is set to True Not writable for Standard Diagnostics version DEADBAND_AB 3 0 1 10 1 POSITION change required to exceed before the TRAVEL ACCUMULATION is increased Not writable for Standard Diagnostics vers...

Page 160: ... Standard Diagnostics version TRAVEL_ ACCUMULATION_ TREND 33 The total change in travel trend The value increments when the magnitude of the change exceeds the TRAV EL_ACCUMULATION_ALERT DEADBAND No value for Standard Diagnostics version CURRENTLY COLLECTED 1 0 Travel accumulation for the current 24 hours period No value for Standard Diagnostics version TODAY FULL DAY 2 0 Travel accumulation for t...

Page 161: ...umulation for the last full 12 months No value for Standard Diagnostics version PREVIOUS_ 12_MONTHS 16 0 Travel accumulation for the previous full 12 months No value for Standard Diagnostics version THREE_YEARS_AGO 17 0 Travel accumulation for the 3 years ago No value for Standard Diagnostics version CYCLE_COUNTER_ A_ALERT 34 Not writable for Standard Diagnostics version CYCLE_COUNTER 1 0 Number o...

Page 162: ...ERT is false Not writable for Standard Diagnostics version ENABLE 6 0 0 True Enables the ALERT to be reported according to the configuration False Disables ALERT reporting Not writable for Standard Diagnostics version CYCLE_COUNTER_ TREND 36 The number of times the travel changes direction The value increments when the magnitude of the change exceeds the CYCLE_COUNTER_ALERT DEADBAND No value for S...

Page 163: ...THS 14 0 Cycles for the current 12 month period No value for Standard Diagnostics version LAST_12_MONTHS 15 0 Cycles for the last full 12 months No value for Standard Diagnostics version PREVIOUS_ 12_MONTHS 16 0 Cycles for the previous full 12 months No value for Standard Diagnostics version THREE_YEARS_AGO 17 0 Cycles for 3 years past No value for Standard Diagnostics version POSITION_ERROR_ TREN...

Page 164: ... ago No value for Standard Diagnostics version CURRENT_12_MONTHS 14 0 Position Error for the current 12 month period No value for Standard Diagnostics version LAST_12_MONTHS 15 0 Position Error for the last full 12 months No value for Standard Diagnostics version PREVIOUS _12_MONTHS 16 0 Position Error for the previous full 12 months No value for Standard Diagnostics version THREE_YEARS_AGO 17 0 P...

Page 165: ...r Standard Diagnostics version 95 OPEN 13 0 Number of macrocycles spent in the 95 to Open range No value for Standard Diagnostics version NEAR_CLOSED_ALERT 39 The near closed alert is reported only if the valve had been working with a valid set point and in auto mode The Near Closed alert does NOT count if the device is in Tight Closed Condition Not writable for Standard Diagnostics version POINT_...

Page 166: ...position error in the range below 10 No value for Standard Diagnostics version 20 3 0 Average position error in the range between 10 and 20 No value for Standard Diagnostics version 30 2 0 Average position error in the range between 20 and 30 No value for Standard Diagnostics version 40 3 0 Average position error in the range between 30 and 40 No value for Standard Diagnostics version 50 4 0 Avera...

Page 167: ...fore the setpoint is updated ALERT 4 0 0 True if TIME_SINCE_UPDATE is above ALERT_POINT HISTORIC ALERT 5 0 0 True if ALERT is true Not changed if ALERT is false ENABLE 6 0 TRUE True Enables the ALERT to be reported according to the configuration False Disables ALERT reporting XD_FSTATE 42 Fault state action configuration CONFIGURATION 1 1 2 1 All Defines the source for configuration 1 One time Cop...

Page 168: ...tpoint to position valid up to CHAR_SELECTION NUMBER_OF_POINTS Note that 16384 is equivalent to 100 and 0 is equivalent to 0 and endpoints 0 0 and 16384 16384 are implied and are not shown in the curve The DD and configuration tools must do the conversion CUSTOM_CHAR 45 ACTION 1 See Descrip tion 255 Auto Man OOS Action on Characterization points 0 Initialize with Linear 1 Initialize with Equal Per...

Page 169: ...944 12780 15335 13763 15729 14746 16122 15729 16384 is equivalent to 100 and 0 is equivalent to 0 and endpoints 0 0 and 16384 16384 are implied and must not be entered in the curve The DD and configura tion tools must do the conversion READBACK_SELECT 47 0 Selects whether working position or final position value is passed back to connected function block 0 Final Position Value It is strongly recom...

Page 170: ...ESSURE value Not writable for Standard Diagnostics version ALERT_POINT 2 0 1034 2 1034 2 SUPPLY_PRESSURE Value above which the ALERT is set to True Should be in the units of pressure Not writable for Standard Diagnostics version DEADBAND 3 0 20 0 5 SUPPLY_PRESSURE change required to clear the ALERT once it was set to True Not writable for Standard Diagnostics version ALERT 4 FALSE True if the SUPP...

Page 171: ...ed if ALERT is false Not writable for Standard Diagnostics version ENABLE 6 True False TRUE True Enables the ALERT to be reported according to the configuration False Disables ALERT reporting Not writable for Standard Diagnostics version SUPPLY_ PRESSURE_ LOLO_ALERT 54 Not writable for Standard Diagnostics version PRESSURE 1 Current SUPPLY_PRESSURE value Not writable for Standard Diagnostics versi...

Page 172: ...ard Diagnostics version ATMOSPHERIC_ PRESSURE 57 The actual Atmospheric pressure and status No value for Standard Diagnostics version STATUS 1 No value for Standard Diagnostics version VALUE 2 No value for Standard Diagnostics version PILOT_PRESSURE 58 The actual pilot pressure and status No value for Standard Diagnostics version STATUS 1 No value for Standard Diagnostics version VALUE 2 No value ...

Page 173: ...table for Standard Diagnostics version TEMPERATURE_LO_ ALERT 63 Low temperature alert Not writable for Standard Diagnostics version TEMPERATURE 1 Current TEMPERATURE value Not writable for Standard Diagnostics version ALERT_POINT 2 45 to 85 40 TEMPERATURE Value below which the ALERT is set to True Not writable for Standard Diagnostics version DEADBAND 3 0 2 2 TEMPERATURE change required to clear t...

Page 174: ...of CUR RENT below ALERT_POINT before alert is set to True Not writable for Standard Diagnostics version ALERT 5 FALSE FALSE True if the CURRENT has reached below ALERT_POINT and have not come above ALERT_POINT Not writable for Standard Diagnostics version HISTORIC ALERT 6 True False FALSE True if ALERT is true Not changed if ALERT is false Not writable for Standard Diagnostics version ENABLE 7 Tru...

Page 175: ...IND_STOPS 67 0 Man Should be used by method or DTM only Find Stops Writing to the FIND_STOPS parameter triggers execution of the following commands in the valve 1 Find stops Start starts an automatic full find stops process 2 Find stops Cancel cancels a find stops process full or partial 3 Find stops Set Closed moves the valve to full closed position 4 Find stops Set Open moves the valve to full o...

Page 176: ...epare Custom for Upload Not available for stan dard diagnostics 8 Prepare Current for Upload Not available for stan dard diagnostics 9 Execute Step Test Not available for standard diag nostics 10 Save current signature as Factory Not available for standard diagnostics 99 Cancel Diagnostic This parameter may be written only when the parameter DIAGNOSTIC_CONFIGURATION contains correct values of sub ...

Page 177: ... different SET_POINT_RATE 3 5 Any Applicable to Ramp test and Signatures 0 5 100 1 s SAMPLING_TIME 4 10 Any Applicable to Step test 2 to 60 s DIRECTION 5 0 Any Applicable to Diagnostic signature Ramp test 0 Both ways from Start position to End position and back 1 One way from Start position to End position OPTION 6 0 Any Applicable to Diagnostic signature 0 Open loop 1 Closed loop Table 31 Transdu...

Page 178: ...essure integer Note that the first record of the buffer has some informa tion about the results to the procedure including Procedure being executed Configuration used for the procedure Number of data points Starting and ending position Other parameters specific to the test See the UC25 document for details of the headers for vari ous tests AUTOTUNE 71 Man Should be used by method or DTM only Writi...

Page 179: ...time exceeded 77 Exhaust time exceeded 88 Parameter out of range CHECK_PROCESS 72 The current process running PROCESS_ID 1 Enumerated Process ID of the currently running process Zero when no process is running 0 No Process 1 Find Stops process 4 Autotune process 7 Diagnostic signature 8 Step Test 15 Ramp Test Diagnostics 24 Log file to dig buffer 25 Diagnostic buffer to log file 26 Standard NVMEM ...

Page 180: ... DO1 SP 14 DO2 SP 15 IS IN1 16 IS IN2 17 IS IN3 18 IS IN4 CUSTOM_2_ CONFIGURATION 2 from 1 9 2 Any Custom_2_Configuration allows the user to select the value displayed on the local LCD display for the second custom selection The value is converted to the processor as an Integer and is used to generate a display string as follows 1 WORK_SP 2 WORK_POS Default for the Custom 2 3 PID1 SP 4 PID1 PV 5 P...

Page 181: ...ALUE 2 0 1 Value 0 Complete close 0 Complete Open FINAL_POSITION_ VALUE_D 76 Actual discrete valve position provided to DO block as boolean This point is referred as Channel 2 STATUS 1 BAD Status of the position value VALUE 2 0 1 2 4 100 Value 0 Complete close 0 Partially or fully open FINAL_VALUE_DINT 77 MAN OOS Set Point Received from DO block as integer This point is referred as Channel 3 STATU...

Page 182: ... 1 Open DISCRETE_OUTPUT_2 80 Discrete Switch Output 2 value and status Virtual switch STATUS 1 Status VALUE 2 0 1 Value 0 Close 1 Open DISCRETE_INPUT 81 Discrete Input The state of the external DI switch to FF STATUS 1 Status VALUE 2 0 1 x Value 0 Close 1 Open DISCRETE_ SWITCH_1_CONF 82 MAN OOS Discrete switch configuration for switch 1 DIRECTION 1 MAN OOS Value 1 Normal Open default 0 Normal Clos...

Page 183: ... now 5 Activates so the TB reports if maintenance is required soon 6 Activated when the air supply is too low 7 Activated when a Travel Deviation Alert occurs 8 Activated when a Position HI Alert occurs 9 Activated when a Position LO Alert occurs 10 Always active 11 Always Inactive same as disabled 12 Activated when a Reset occurred 13 Activated when a Tight Cutoff state occurs DISCRETE_ SWITCH_2_...

Page 184: ...ted when a Position HI Alert occurs 9 Activated when a Position LO Alert occurs 10 Always Active 11 Always Inactive same as disabled 12 Activated when a Reset occurred 13 Activated when a Tight Cutoff state occurs UI_ACCESS_CONTROL 84 MAN OOS Controls the access and functions available to the LCD user interface display LOCK_LEVEL 1 0 MAN OOS PASSWORD_ENABLED 2 T F F MAN OOS PASSWORD 3 MAN OOS UI_L...

Page 185: ... Floating value presenting the actual position RAW_POSITION 93 0 Temperature compensated Raw Position Sensor value in counts The value should be between 15000 for the valve to operate normally ALERT_ACTION 94 MAPPED_TO_RB 1 See Descrip tion Any Indicates if alarms are reported by the RB 1 Map to RB default 2 Report in TB Deviation Alert 2 0 3 2 Any The user can select one of the following 0 Not Re...

Page 186: ...action for a Supply Pressure LOLO alert Temperature HI Alert 17 0 3 1 Any Defines the action for a Temperature HI alert Temperature LO Alert 18 0 3 1 Any Defines the action for a Temperature LO alert IP Drive Current Alert HI 19 0 3 2 Any Defines the action for a IP Drive Current HI alert IP Drive Current Alert LO 20 0 3 2 Any Defines the action for a IP Drive Current LO alert Sensor Failure Alert...

Page 187: ...on B Alert 9 T F F Any Provides the current state of the Travel Accumulation B alert condition Cycle Counter A Alert 10 T F F Any Provides the current state of the Cycle Counter A alert condition Cycle Counter B Alert 11 T F F Any Provides the current state of the Cycle Counter B alert condition Working Time Alert 12 T F F Any Provides the current state of the Working Time alert con dition Supply ...

Page 188: ...ented any time an alarm condition is reported Deviation Alert 1 0 0xFFFF 0 Any How many times the Deviation alert is detected Position HIHI Alert 2 0 0xFFFF 0 Any How many times the Position HIHI alert is detected Position HI Alert 3 0 0xFFFF 0 Any How many times the Position HI alert is detected Position Lo Alert 4 0 0xFFFF 0 Any How many times the Position LO alert is detected Position LOLO Aler...

Page 189: ...alert is detected IP Drive Current Alert HI 18 0 0xFFFF 0 Any How many times the IP Drive Current HI alert is detected IP Drive Current Alert LO 19 0 0xFFFF 0 Any How many times the IP Drive Current LO alert is detected Sensor Failure Alert 20 0 0xFFFF 0 Any How many times the Sensor Failure alert is detected Processor Alert 21 0 0xFFFF 0 Any How many times the Processor alert is detected Valve Co...

Page 190: ...ains the number of the Alert entries in the Alert Log 0 indicates No Entries MAX number of Alert entries in the Alert Log is 32 ALERT_TIME 2 The Time stamp for the entry When the data is cleared and there are no entries this field is set as 0x00 00 00 00 00 00 0000 The same field is used when the alerts are reported to time stamp the alerts ALERT_DATA 3 The Alert Bitmap Contains the current state ...

Page 191: ...ator model number ACT_SN 3 The actuator serial number ACTUATOR_2 103 Auto Man OOS Information about the actuator ACT_TYPE 1 Actuator Type Default value is spring diaphragm ACT_SIZE 6 ACT_ROTARY_ MOMENT_ARM n a ACT_EFFECTIVE_AREA 60 ACTUATOR_3 104 Auto Man OOS Information about the actuator Shutoff_DP 1 NA 100 Hand_Wheel 2 NA STYLE 93 See Descrip tion 1 The actuator Style 0 Double Acting 1 Single A...

Page 192: ... 6 Minimum Supply Pressure for the actuator in control it should be the same as Bench Range ACTUATOR_INFO 105 Auto Man OOS DESCRIPTOR 1 MESSAGE 2 DATE 3 SPEC_SHEET 4 VALVE_ IDENTIFICATION 1006 Auto Man OOS Information about the valve identification VALVE_MAN_ID The valve manufacturer identification VALVE_MODEL_NUM The valve model number VALVE_SN The valve serial number VALVE_SERVICE 107 Valve serv...

Page 193: ...e PLUG_TYPE Linear contoured SEAT_RING_TYPE String containing the ring type Quick Change VALVE_BODY_2 109 Auto Man OOS Valve service information CHARACTERISTIC LEAKAGE_CLASS VALVE_BODY_3 110 Auto Man OOS Valve service information FLOW_ACTION RATED_ADJ_CV VALVE_INFO 111 Auto Man OOS SAME_AS_ACTUATOR 1 T F T True if the valve and actuator information is the same DESCRIPTOR 1 MESSAGE 2 DATE 3 SPEC_SH...

Page 194: ...0 to 199 50 FINAL VALUE Maximum value detected since last update from the user FINAL_VALUE_MIN 2 50 to 199 199 FINAL VALUE Minimum value detected since last update from the user FINAL_POS_VALUE_ MAX 3 50 to 199 50 FINAL POSITION VALUE Maximum value detected since last update from the user FINAL_POS_ VALUE_MIN 4 50 to 199 199 FINAL POSITION VALUE Minimum value detected since last update from the us...

Page 195: ...0 25 PILOT_PRESSURE Maximum value detected since last update from the user PILOT_MIN 8 25 to 1050 1050 PILOT_PRESSURE Minimum value detected since last update from the user TEMPERATURE_ EXTREMES 116 Auto Man OOS Minimum and Maximum Temperature values observed since the last update from the user Note The extremes are evaluated every 0 5 seconds Faster changes in the temperature may not be registere...

Page 196: ...1 Mode Switch Error 1 The PTB Actual mode cannot be set to any non AUTO mode Bit 2 The response to the FF request times out Bit 3 SP Source conflict 1 A DO block attempts to become a SP source on the channel already taken by the other DO block Bit 4 FIND_STOPS Failed 1 Find Stops request made by writing FIND_STOPS parameter failed Table 31 Transducer Block Parameters Continued Parameter in bold Su...

Page 197: ...ameter Name 14 POSITION_LIMITS 51 PRESSURE_RANGE 15 FINAL_VALUE_CUTOFF_HI 82 DISCRETE_SWITCH_1_CONF 16 FINAL_VALUE_CUTOFF_LO 83 DISCRETE_SWITCH_2_CONF 19 ACTIVE_CONTROL_SET 84 UI_ACCESS_CONTROL 22 TRAVEL CALIBRATION 85 UI_LANGUAGE 33 TRAVEL_ACCUMULATION_TREND 89 OPEN_STOP_ADJUSTMENT 36 CYCLE_COUNTER_TREND 94 ALERT_ACTION 37 POSITION_ERROR_TREND 96 ALERT_COUNTERS 38 POSITION_HISTOGRAM 97 ALERT_LOG ...

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Page 199: ...er domain The travel domain is what is actually happening to the valve the amount of movement during operation This reflects the state of the working setpoint The user domain is reflected in the output seen on the LCD through a DTM or other interface This reflects the value of the FINAL_VALUE parameter How do these two relate to each other FINAL_VALUE Characterization process Working Setpoint Whic...

Page 200: ...ing the FINAL_VALUE_CUTOFF_LO value the effects would swap Configuration of Position Limits Position Rate Limits and FINAL_VALUE_CUTOFF and Characterization Figure 65 graphically explains how setpoint and position interact Figure 65 ValVue SVIFF Setpoint to Position Schema Figure 66 shows the interplay between a configured position limit in this case 10 and its effect for two characterization type...

Page 201: ...n Limits HI Enabled checkbox Enables the LIMIT_HI parameter ENABLE_LO Position Limits LO Enabled checkbox Enables the LIMIT_LO parameter FINAL_VALUE_CUTOFF_HI Position Limits HI field Use this field to enter the value FINAL_VALUE_CUTOFF_LO Position Limits LO field Use this field to enter the value FINAL_VALUE_CUTOFF_HI ENABLE Cut Offs Full Open Enabled checkbox Enables the FINAL_VALUE_CUTOFF_HI CU...

Page 202: ...d 2 Linking each alert to a desired response level These include Device Failure Maintenance Required Warning Data Not Reported FINAL_VALUE_CUTOFF_LO ENABLE Cut Offs Tight Shutoff Enable checkbox Enables the FINAL_VALUE_CUTOFF_LO CUTOFF_POINT_LO field FINAL_VALUE_CUTOFF_LO CUTOFF_POINT_LO Cut Offs Tight Shutoff Enable field If the FINAL_VALUE is more negative than this value the valve is forced to ...

Page 203: ...t State related I O option IO_OPTS determines the reaction of the Analog Output or Discrete Output function block whether the action is simply to hold or to move to FSTATE_VAL If Analog Output block is in AUTO CAS or RCAS mode and if I O Option IO_OPTS bit 6 Fault State to value is Set the OUT parameter of the block is set to the value defined in FSTATE_VAL FF specification recommends that FSTATE_...

Page 204: ...er is then set to the value defined in FSTATE_VAL FF specification recommends that FSTATE_VAL value is close to the de energized position The Transducer block follows the setpoint received from the output block When I O Option IO_OPTS bit 6 is NOT set the setpoint follows the same point Set the setpoint tracks the FSTATE_VAL position Once the condition causing Fault State is removed the normal pro...

Page 205: ...l Hardware and Software If the failure is detected by the position control software or in the hardware and the valve can not be controlled the positioner s output is de energized which lets the spring to push the valve Going to fully energized position open for ATO closed for ATC is subject to supply pressure availability and commensurate with the spring range For double acting positioners without...

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Page 207: ...is application note provide the steps for SVI FF integration in Yokogawa DCS and to guide you in how to avoid some of the interoperability issues detected with older versions of the Yokogawa DCS Most of the screen shots are made on Yokogawa Centum CS3000 version R3 07 00 Figure 67 but the steps are similar in other versions of the software Figure 67 Yokogawa Centum DCS Version ...

Page 208: ...ion In some cases this may create interoperability problems This is probably done to speed up the process of device configuration but may create issues if the new device is modified The following user actions are suspected and may cause problem Importing of a new DD Connecting an upgraded device with newer version and modified DD When this happen the information presented in the device panel does ...

Page 209: ...e Centum Software installation Then the DDs must be manually integrated in the corresponding directories Only perform this process when a new version of the device is being integrated and a new set of DDs are being installed When the DD is integrated it supports all devices of that version The DD files are located at https valves bhge com resource center To access the files 1 Enter SVI FF in the S...

Page 210: ...application to the FF interface module Figure 69 provides an example Figure 69 Example of Fieldbus Interface Module in System View 2 Open the Fieldbus Builder and select Environment Settings Figure 70 Figure 4 DD CFF Files Directory Path The Directory Path presented points to the location where the DD CFF files are stored ...

Page 211: ...ure 71 Example of the BHGE DD CFF Files Location The files for SVI FF are located in a directory 0008 under the 004745 The full path for this example looks like this C CS3000 eng BKProject WIRELESS Fieldbus CFDDFILE 004745 0008 4 Copy the DD CFF files in to the directory CAUTION The System View and Fieldbus Builder software may need to be re started because the DDs are often loaded and cached when...

Page 212: ...meters once and you do not need to change them when additional devices positioners are connected to the segment Figure 72 provides the values that are used during the device registration and interoperability testing see FF specification document FF 940 FS 1 5 Communication Profile chapter 5 4 Default link settings for communication parameters on H1_31_25kbps Physical Layer networks Figure 72 Defau...

Page 213: ...onment Settings D Adjust the Communication Parameter WARNING Changing Network Management Communication parameters stops execution of ALL control devices on this segment until the new parameters are downloaded and the segment schedule is re initialized Review the use of all instruments on the segment and take necessary steps to ensure safety of all control loops and safety applications related to t...

Page 214: ...on H1_31_25kbps Physical Layer networks 4 Click OK to accept the settings and close the window Figure 74 Figure 74 Network Management Parameter List 5 Ensure that the modified values are downloaded to the controller by selecting Files Download E Setting the Positioner s Address To speed up the process of device discovery reduce the working address range If it is an existing application with multip...

Page 215: ...and may require additional address assignment Starting Device Recognition Registration 1 From the Fieldbus Builder right click on the segment and select Device Recognition Registration from the menu Figure 76 Figure 76 Device Recognition Registration This starts a procedure to discover all devices connected to the Foundation Fieldbus Segment Figure 77 The Fieldbus Builder software and the Fieldbus...

Page 216: ...d in the Fieldbus Builder and changes in the device and its DD CFF file are not recreated unless the device is deleted and downloaded again The block tags in Yokogawa are limited to 16 characters and remaining block tag characters are ignored The following message appears Figure 78 Figure 78 Notification Message for Block Tag Change ...

Page 217: ...he same segment the block tags must be set differently in the Fieldbus Builder 3 Edit Block Parameters Control engineers need to configure the blocks for the application requirements A Configure the Parameter Edit Window 1 In Fieldbus Builder select Tools Edit block parameters menu to open the Parameter Edit window Figure 79 Figure 79 Parameter Edit Window 2 Select the block in the Device List men...

Page 218: ...to allow modification of the parameter value Figure 80 Figure 80 Parameter Value Modification 2 Click OK to modify the settings in the Fieldbus Builder but do not download them to the device C Download Settings to the Device 1 Click File Download menu in the Fieldbus Builder to download the modified parameters to the device Figure 81 ...

Page 219: ... reserved Figure 81 Download Function 2 Select the SVI FF device in the download confirmation window for the download to proceed Figure 82 Figure 82 Device Download Confirmation When the download process is completed the result appears in the message window in Fieldbus Builder Figure 83 ...

Page 220: ...he device and the total number of errors detected during the download process Figure 84 Figure 84 Error Reporting During Download 4 Set Device Information In some cases the device technicians are not allow to access function block parameters They may have access only to Device Information display A Invoke the Device Information Window 1 Open the Device Information window by selecting Tools Display...

Page 221: ...senting the list of the devices connected to the segment Figure 86 Figure 86 Device Panel Window If this is the first connection to the device the Device Panel window starts the upload process from the device presented with the green progress bar in the window 2 Click on the plus sign above the device address that appears in the list of device blocks and their mode Figure 87 ...

Page 222: ...ghts reserved 222 BHGE Figure 87 Device Addresses All parameters are updated from the device 3 Open the Device Information display by double clicking on the device in the Device Panel window Figure 88 Figure 88 Device Information Display Window ...

Page 223: ...LLC All rights reserved 4 Click on the Update Tab button to upload of the data from the device to the window Modification of a parameter triggers an automatic download of the modified value to the device Figure 89 Figure 89 Device Information Display Window Editing Execute ...

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Page 225: ...alog values related to the valve position control 1 ST_REV 12 FINAL_VALUE 17 FINAL_POSITION_VALUE 23 WORKING_SP 24 WORKING_POS 49 SUPPLY_PRESSURE 54 ACTUATOR_A_PRESSURE 55 ACTUATOR_B_PRESSURE 56 ATMOSPHERIC_PRESSURE 57 PILOT_PRESSURE 60 TEMPERATURE 63 IP_DRIVE_CURRENT 90 SETPOINT 91 ACTUAL_POSITION View2 Basic Configuration View 1 ST_REV 2 TAG_DESC 3 STRATEGY 4 ALERT_KEY 71 UI_CUSTOM_CONFIGURATION...

Page 226: ...AILED_STATE 73 FINAL_VALUE_D 74 FINAL_POSITION_VALUE_D 75 FINAL_VALUE_DINT 76 FINAL_POSITION_VALUE_DINT 77 DISCRETE_OUTPUT_1_STATE 78 DISCRETE_OUTPUT_2_STATE 79 DISCRETE_INPUT View3 2 Values related to the errors detected in the device 1 ST_REV 5 MODE_BLK MODE_BLK 6 BLOCK_ERR 11 XD_ERROR_POS 48 XD_ERROR_PRESSURE 61 XD_ERROR_TEMPERATURE 86 APP_MODE 87 COMPLETE_STATUS 94 ALERT_STATE 95 ALERT_COUNTER...

Page 227: ...ition and travel alert status and configuration 1 ST_REV 25 DEVIATION_ALERT 26 POSITION_HIHI_ALERT 27 POSITION_HI_ALERT 28 POSITION_LO_ALERT 29 POSITION_LOLO_ALERT 30 TRAVEL_ACCUMULATION_A_ALERT 31 TRAVEL_ACCUMULATION_B_ALERT View4 3 Position and travel alert continued 1 ST_REV 33 CYCLE_COUNTER_A_ALERT 34 CYCLE_COUNTER_B_ALERT 38 NEAR_CLOSED_ALERT 40 SETPOINT_TIMEOUT_ALERT 97 WORKING_TIME_ALERT Vi...

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Page 229: ...ems AG 163 Revision 2 0 can be found on http www fieldbus org images stories enduserresources technicalreferences documents instrinsciallysafesystems pdf FOUNDATION Fieldbus Application Guide 31 25 kbit s Wiring and Installation AG 140 Revision 1 0 Can be found on http www fieldbus org images stories enduserresources technicalreferences documents wiringinstallationguide pdf FOUNDATION Specificatio...

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Page 231: ...some guidelines how they can be used in applications Introduction Evaluation of the valve positioner state requires 1 Appropriate conditions to collect informative data 2 Data collection 3 Data processing Different measures to estimate the valve health may require different conditions rate of data collection and often put special requirements on the amount of data collected and speed of data proce...

Page 232: ... position when the setpoint is changed at a limited rate Signature The Valve Signature provides a relationship between the actuator pressure and the actuator valve actual position On Line Diagnostics On Line diagnostic procedures collect data while the valve is running and do not disturb the application process Special tools are used to collect the data from the valve evaluate performance and pres...

Page 233: ...continues to communicate on the fieldbus if the detected problem so allows A limited number of severe failures detected in the hardware and the positioner may not be able to report when a failure is detected In this case the positioner continues to control the valve if possible If control of the valve is not possible the positioner de energizes its output driving the valve to de energized position...

Page 234: ...cts information from multiple sensors This information is used to evaluate the quality of valve and actuator control and the working conditions Valves and applications may have significant differences in the expected behavior e g small valves usually are fast and are able to reduce the error between the setpoint and actual position within seconds Valve wear may be significantly impacted by the con...

Page 235: ...ert limit The alert is cleared when the position is within the limits again including Dead Band The position alert is used to detect if the valve is in a Tight Open or Tight Close condition to detect position sensor slippage or valve plug wear If the alert is set to detect a Tight Open or Tight Close condition the alert count is used to understand how many times the Tight Open or Tight Close was a...

Page 236: ...ples of what can cause valve cycling are High friction Process setpoint cycling Improper positioner tuning Valve controlled near Tight Open Tight Close limit Set Point Timeout When the Transducer block is in Auto mode a new setpoint is expected from the FOUNDATION fieldbus protocol on a regular basis This alert is used to detect FF communication problems Supply Pressure Having a steady source of a...

Page 237: ...with the Travel Accumulation and Near Closed Cycle Accumulation this alert is used to schedule valve maintenance procedures Time Near Closed Time Near Close is a good indication of possible valve wear if the alert is too frequent The Near Close alert is reported only if the valve had been working with a valid set point and in Auto mode The Near Close alert does NOT count if the device is in Tight ...

Page 238: ... configuration Table 35 Valve Position Values Monitored 114 POSITION_EXTREMES DESCRIPTION 1 FINAL_VALUE_MAX Max value of Position Setpoint 2 FINAL_VALUE_MIN Min value of Position Setpoint 3 FINAL_POS_VALUE_MAX Max value of Actual Position Represents a possible calibration issue if the position is above 100 when the valve is fully open 4 FINAL_POS_VALUE_MIN Min value of Actual Position Represents a...

Page 239: ...ure 2 SUPPLY_PRESSURE_MIN Min value of the Supply Pressure 3 ACTUATOR_A_MAX Max value of the Actuator A Pressure 4 ACTUATOR_A_MIN Min value of the Actuator A Pressure 5 ACTUATOR_B_MAX Max value of the Actuator B Pressure 6 ACTUATOR_B_MIN Min value of the Actuator B Pressure 7 PILOT_MAX Max value of the Pilot Pressure 8 PILOT_MIN Min value of the Pilot Pressure Table 37 Temperature Related Values M...

Page 240: ... supply pressure 2 Event Position deviation 3 Event Position LO 4 Event Position LO LO A timestamp is provided for each event The time for the event depends on the time distributed on the fieldbus When the SVI FF DTM is used to read the events the DTM extends the number of listed events as it does not overwrite the oldest existing events when it reaches the 33 event Figure 90 Figure 90 Device vs D...

Page 241: ...his alert condition is detected Figure 91 illustrates the default configuration for the ALERT_ACTION parameter Figure 91 Configuration for ALERT_ACTION Parameter You can modify the alert actions related to valve and actuator diagnostic events As indicated in Figure 91 the positioner specific alert actions are not configurable they are hard wired to the corresponding notification The transducer BLO...

Page 242: ...ls to the device specialists Diagnostic Events Reported by Block Error Setting the parameters in the Block Error parameter provides a good level of abstraction The detected failure is mapped to one of the bits in BLOCK ERR as follows Device Needs Maintenance Now Device Needs Maintenance Soon NV Memory Failure etc All hosts monitor the errors reported by the BLOCK_ERR parameter and the information ...

Page 243: ... or Transducer block dynamic views and most hosts read the dynamic parameters on a regular basis The BLOCK_ERR parameter reports also FF standard errors including Block Configuration Simulate Active Memory Failure Static Data Lost etc The disadvantage of this approach is that it creates additional traffic on the bus the host is polling the device on a regular basis The icons above are from the SVI...

Page 244: ...come active sets the Active status in the Status attribute As soon as the Unreported status is cleared by the alert reporting task another block alert may be reported without clearing the Active status if the sub code has changed Figure 93 illustrates how BLOCK_ALM is generated when a problem is detected in the SVI FF positioner Figure 93 Diagnostic Events Reported by Alarms If the failures detect...

Page 245: ...larm parameter behavior of the Block Alarm parameter The device status reported through block alarms provides significantly less traffic on the bus the alarm is reported only when the diagnostic condition is detected The BLOCK_ALARM is generated when other standard FF errors are detected including Block Configuration Simulate Active Memory Failure Static Data Lost etc In practice you must pay spec...

Page 246: ...on illustrates the basic Field Diagnostic Figure 94 Basic Field Diagnostic The SVI FF monitors the specific conditions as described in Continuous Diagnostics on page 233 These conditions are classified by the corresponding MAPs in four different categories and indicated in four different parameters Fail FD_FAIL_ACTIVE Off Spec FD_OFFSPEC_ACTIVE Maintenance Required FD_MAINT_ACTIVE Check Required F...

Page 247: ...ights reserved Figure 95 illustrates how Field Diagnostic Profile parameters can be used in host that polls for diagnostic conditions Figure 95 Host Field Diagnostic Profile Parameters The icons above are from the SVI FF DTM Engineer Control Builder Operate Process Portal Historian ...

Page 248: ...n an interesting diagnostic condition is detected Figure 96 illustrates how SVI FF reports the detected conditions Figure 96 SVI FF Response to Detected Conditions Multiple conditions may be reported when device status is reported by Field Diagnostics parameters at the same time The icons above are from the SVI FF DTM Engineer Control Builder Operate Process Portal Historian ...

Page 249: ...in place when the supply pressure drop or when the valve position is above the High Limit and Hi Position Alert is reported Processing to DI Block If you want to detect a discrete condition but do not want to drive the external contact a Virtual Switch VS2 is available in the SVI FF device VS2 can be configured in a similar way as Discrete Switch 1 the difference being that no physical contact cha...

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Page 251: ...ilable to move the positioner out of LO All of these separate methods work Local Display This procedure assumes that you are starting with a display displaying LO mode Press until Normal appears usually Normal then click You can verify that the action is complete by observing that the LCD automatically cycles through the pressures and setpoints DTM DD DCS Handheld Asset Manager Take care at all ti...

Page 252: ...m the DTM Menu 2 in Figure 97 Figure 97 SVI FF DTM 4 From the Hardware Group select Details 3 in Figure 97 In Position Control State group box at the bottom of the screen you can see that the device is being setup from the local display 4 in Figure 98 Figure 98 Position Control State 5 Press Set to Normal 5 in Figure 98 to switch the display back to Normal mode and the positioner follows the setpo...

Page 253: ...on 475 as a basis for the procedure Navigation may differ slightly on other devices 1 From the FF main screen select Online Press the right button or double tap the item 2 Select the device Figure 99 Figure 99 Device 3 Press the right button or double tap the item The Block Tag screen appears Figure 100 Figure 100 Block Screen ...

Page 254: ...d press the right button or double tap the item The next menu screen appears Figure 101 Figure 101 change app mode 5 Select change app mode and the Block Mode Target screen appears Figure 102 Figure 102 App Mode Before Changing 6 Select Next and the Change to screen appears Figure 103 ...

Page 255: ...an SVI FF Instruction Manual 255 2019 Baker Hughes a GE company LLC All rights reserved Figure 103 App Mode Selection 7 Click Normal click Next and Figure 104 appears Figure 104 App Mode Changed 8 Click Finish ...

Page 256: ...o set the unit to Normal mode so that the TB block is changed from LO mode to Normal 1 Open the DD host program and navigate to and select the positioner right click and select Methods change app mode Figure 105 Initial Mode It is important to note that the mode indicates Setup on the DD screen This is what appears even when the positioner in LO mode 2 Ensure Yes is shown in Figure 105 then click ...

Page 257: ... Instruction Manual 257 2019 Baker Hughes a GE company LLC All rights reserved 3 Select Normal in the pulldown click GO and Figure 107 appears Figure 107 Mode Changed 4 Click GO and Figure 108 Figure 108 Mode Confirmed ...

Page 258: ...t the block is in LO mode 3 Set Target mode to Manual to avoid valve movement when the mode is switched 4 Observe the state of the display position control by reading 86 APP_MODE parameter it should have a value of Setup Figure 109 Figure 109 86 APP_MODE Parameter 5 From the drop down menu select Normal Figure 110 Figure 110 Select Normal Mode 6 Write the changed value of APP_MODE parameter to the...

Page 259: ...ongly recommends that the Transducer block be configured at all times to reflect the actuator state ATO or ATC The AO block can be used to reflect the system s control configuration Ensure that AO block control configuration changes are done by a qualified engineer For all methods the position limits rate limits cut off points alerts and characterization also change accordingly For example if the ...

Page 260: ...hod swaps the closed and open fail positions for the valve Table 39 lists the Final_Position_Value for each configuration and Figure 112 illustrates its workings You can use a tool such as a DCS configuration station or a handheld to configure the valve in Normal Action or Reverse Action by setting the transducer block parameter ACTUATOR_3 ACT_FAIL_ACTION Figure 112 Figure 112 Transducer Block Fai...

Page 261: ...DTM An SVI FF DTM user can change the selection in the Quick Start Configuration screen Using this method swaps the closed and open fail positions for the valve The DTM changes the Transducer block and Table 39 on page 259 lists the Final_Position_Value for each configuration Figure 113 Select Air Action ...

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Page 263: ......

Page 264: ...884 1000 Fax 88 1 281 884 1010 New Delhi Phone 91 11 2 6164175 Fax 88 91 11 5 1659635 SINGAPORE Phone 65 6861 6100 Fax 88 65 6861 7172 Houston Texas Phone 1 281 671 1640 Fax 88 1 281 671 1735 ITALY Phone 39 081 7892 111 Fax 88 39 081 7892 208 valves bhge com Denotes a registered trademark of the Baker Hughes a GE company LLC Other company names and product names used in this document are the regis...

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