FOTEK GD20-004G-2 Operation Manual Download Page 112

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Goodrive20 Series VFD

Fault tracking

-107-

Checking part

Checking item

Checking

method

Criterion

coagulate or

measure with

multimeters

Transformers and

reactors

Ensure there is no abnormal

vibration,

noise

and

smelling,

Hearing,

smelling and

visual

examination

Electromagnetism

contactors and

relays

Ensure whether there is

vibration

noise

the

workrooms.

Hearing

Ensure the contactor is good

enough.

Visual

examination

Control

circuit

PCB and plugs

Ensure there are no loose

screws and contactors.

Fasten up

Ensure there is no smelling

and color-changing.

Smelling and

visual

examination

Ensure there are no

crackles, damage distortion

and rust.

Visual

examination

Ensure there is no weeping

and distortion to the

capacitors.

Visual

examination or

estimate the

usage time

according to the

maintenance

information

Cooling

system

Cooling fan

Estimate whether there is

abnormal noise and

vibration.

Hearing and

Visual

examination or

rotate with hand

Stable rotation

Estimate there is no losses

screw.

Tighten up

Ensure

there

color-changing caused by

overheating.

Visual

examination or

estimate the

usage time

according to the

Summary of Contents for GD20-004G-2

Page 1: ......

Page 2: ...ecification 6 2 3 Product nameplate 9 2 4 Model code 9 2 5 Rated specifications 10 2 6 Structure diagram 11 Chapter 3 Installation guidelines 13 3 1 Mechanical installation 13 3 1 1 Installation environment 13 3 1 2 Installation direction 14 3 1 3 Installation mode 15 3 2 Standard wiring 16 3 2 1 Wiring of main circuit 16 3 2 2 Main circuit terminals 16 3 2 3 Wiring of main circuit terminals 18 3 ...

Page 3: ...VPWM control 52 P05 group Input terminals 57 P06 group Output terminals 65 P07 group HMI 69 P08 group Enhanced functions 75 P09 group PID control 84 P10 group Simple PLC and multi step speed control 89 P11 group Protection parameters 93 P13 group SM control 97 P14 group Serial communication 98 P17 group Status viewing 101 Chapter 6 Fault tracking 105 6 1 Fault prevention 105 6 1 1 Periodical maint...

Page 4: ...tion faults 143 Appendix A Technical data 144 A 1 Derated application 144 A 1 1 Capacity 144 A 1 2 Derating 144 A 2 CE 145 A 2 1 CE marking 145 A 2 2 Directive EMC compliance declaration 145 A 3 EMC regulations 145 A 3 1 VFDs of category C2 146 A 3 2 VFDs of category C3 146 Appendix B Dimension drawings 147 B 1 External keypad structure 147 B 2 VFD dimensions 148 Appendix C Optional peripheral acc...

Page 5: ...Goodrive20 Series VFD Contents iv C 6 5 C2 filter model selection 162 C 7 Braking resistors 163 C 7 1 Braking resistor selection 163 C 7 2 Braking resistor installation 165 ...

Page 6: ... not follow related requirements Qualified electricians People working on the device should take part in professional electrical and safety training receive the certification and be familiar with all steps and requirements of installation commissioning operating and maintaining the device to avoid any emergency 1 2 Warning symbols Warnings caution you about conditions which can result in serious i...

Page 7: ...ome hot during running Do not touch to avoid hurt The electrical parts and components inside the VFD are electrostatic Take measurements to avoid electrostatic discharge during related operation 1 3 1 Delivery and installation Please install the VFD on fire retardant material and keep the VFD away from combustible materials Connect the braking optional parts braking resistors braking units or feed...

Page 8: ...ing Do not carry out any operation except for the keypad setting The VFD may start up by itself when P01 21 1 Do not get close to the VFD and motor The VFD cannot be used as Emergency stop device The VFD cannot be used to break the motor suddenly A mechanical braking device should be provided Note Do not switch on or off the input power supply of the VFD frequently For VFDs that have been stored f...

Page 9: ... and do not measure the control circuit of the VFD by megameter 1 3 4 What to do after scrapping There are heavy metals in the VFD Treat it as industrial effluent When the life cycle ends the product should enter the recycling system Dispose of it separately at an appropriate collection point instead of placing it in the normal waste stream ...

Page 10: ...the machine before beginning to use the VFD 1 Check the load type to verify that there is no overload of the VFD during work and check that whether the drive needs to modify the power degree 2 Check that the actual current of the motor is less than the rated current of the VFD 3 Check that the control accuracy of the load is the same of the VFD 4 Check that the incoming supply voltage is correspon...

Page 11: ...les and power cables are run separately and the wire layout complies with EMC requirement 5 Check that all grounding systems are properly grounded according to the requirements of the VFD 6 Check that the free space during installation is sufficient according to the instructions in user s manual 7 Check that the installation conforms to the instructions in user s manual The drive must be installed...

Page 12: ...of rated current 1 minute 180 of rated current 10 seconds 200 of rated current 1 second Running control feature Frequency setting method Digital setting analog setting pulse frequency setting multi step speed running setting simple PLC setting PID setting Modbus communication setting Shift between the set combination and set channel Auto adjustment of the voltage Keep a stable voltage automaticall...

Page 13: ...5 110kW VFD models as optional configuration EMI filter 3PH 380V 4kW and 3PH 220V 1 5kW VFD models can satisfy the requirements of IEC 61800 3 C3 other models can satisfy the requirements of IEC 61800 3 C3 by installing optional external filter The whole series can satisfy the requirements of IEC 61800 3 C2 by installing optional external filter Ambient environment 10 to 50 C derate 1 for every ad...

Page 14: ...plate or simplified nameplate GD20 2R2G 4 Figure 2 2 Product model Key No Detailed description Detailed content Abbreviation of product series Abbreviation of product series GD20 Goodrive20 series VFD Rated power Power range Load type 2R2 2 2kW G Constant torque load Voltage class Voltage class S2 AC 1PH 220V 15 240V 10 2 AC 3PH 220V 15 240V 10 4 AC 3PH 380V 15 440V 10 Note Braking units have been...

Page 15: ...5 5 4 2 GD20 1R5G 2 1 5 7 7 7 5 GD20 2R2G 2 2 2 11 10 GD20 004G 2 4 17 16 GD20 5R5G 2 5 5 21 20 GD20 7R5G 2 7 5 31 30 GD20 0R7G 4 3PH 380V 0 75 3 4 2 5 GD20 1R5G 4 1 5 5 0 4 2 GD20 2R2G 4 2 2 5 8 5 5 GD20 004G 4 4 13 5 9 5 GD20 5R5G 4 5 5 19 5 14 GD20 7R5G 4 7 5 25 18 5 GD20 011G 4 11 32 25 GD20 015G 4 15 40 32 GD20 018G 4 18 5 47 38 GD20 022G 4 22 51 45 GD20 030G 4 30 70 60 GD20 037G 4 37 80 75 G...

Page 16: ...ing cover 5 Trunking board Protect the inner components and fix the cables of the main circuit 6 Product nameplate See section 2 3 Product nameplate for detailed information 7 Potentiometer knob Refer to Chapter 4 Keypad operation 8 Control terminals See Chapter 3 Installation guidelines for detailed information 9 Main circuit terminals See Chapter 3 Installation guidelines for detailed informatio...

Page 17: ...d operation 4 Cooling fan See Chapter 6 Fault tracking for detailed information 5 Product nameplate See section 2 3 Product nameplate for detailed information 6 Cover for the heat emission hole Optional enhancement of the protective degree It is necessary to derate the VFD because the internal temperature is increasing 7 Control terminals See Chapter 3 Installation guidelines for detailed informat...

Page 18: ... range may occur 3 1 Mechanical installation 3 1 1 Installation environment The installation environment is the safeguard for a full performance and long term stable functions of the VFD Check the installation environment as follows Environment Conditions Installation site Indoor Environment temperature 10 C 50 C and the temperature changing rate is less than 0 5 C minute If the ambient temperatur...

Page 19: ...ht Altitude Below 1000m When the altitude exceeds 1000m derate by 1 for every increase of 100m When the altitude exceeds 3000m consult the local dealer or office for details Vibration Max vibration acceleration 5 8m s2 0 6g Installation direction The VFD should be installed on an upright position to ensure sufficient cooling effect Note Goodrive20 series VFDs should be installed in a clean and ven...

Page 20: ... Rail mounting Figure 3 1 Installation mode Note The minimum space of A and B is 100mm if H is 36 6mm and W is 35 0mm 2 Wall and flange mounting for the VFDs 3PH 380V 4KW and 3PH 220V 1 5KW Flange Figure 3 2 Installation mode 1 Locate the position of the installation hole 2 Fix the screw or nut on the located position 3 Put the VFD against the wall 4 Tighten up the screws ...

Page 21: ...5 240V 10 50 60Hz 3PH 220V 15 240V 10 50 60Hz 3PH 380V 15 440V 10 50 60Hz 3PH 220V 15 240V 10 50 60Hz 3PH 380V 15 440V 10 50 60Hz Fuse Fuse Fuse L N U v w PE R S T U v w PE R S T U v w PE M M M Figure 3 3 Wiring of main circuit Note The fuse braking resistor input reactor input filter output reactor output filter are optional parts Please refer to Appendix C Optional peripheral accessories for det...

Page 22: ...enerally connected with the power supply R S T 3PH AC input terminals which are generally connected with the power supply PB External dynamic braking resistor terminal Input terminal of the DBU or DC bus U V W 3PH AC input terminals which are generally connected with the motor PE Protective grounding terminal Note Do not use asymmetrically motor cables If there is a symmetrically grounding conduct...

Page 23: ...and fasten them up 2 Connect the grounding wire of the motor cable to the ground terminal of the VFD and connect the 3PH motor cable to the terminals U V and W and fasten them up 3 Connect the braking resistor and other accessories that are equipped with cables to the specified positions 4 Fasten all the cables outside of the VFD mechanically if possible 3 2 4 Wiring of control circuit COM GND Mul...

Page 24: ... Technical specifications Communication 485 485 communication 485 communication interface 485 Digital input output S1 Digital input 1 Internal impedance 3 3kΩ 2 12 30V voltage input is available 3 The terminal is the dual direction input terminal 4 Max input frequency 1kHz S2 S3 S4 HDI High frequency input channel 1 Except for S1 S4 this terminal can be used as high frequency input channel 2 Max i...

Page 25: ...AI3 is 10mV 20mV when 10V corresponds to 50Hz AI3 GND Analog reference ground Analog reference ground AO1 Analog output 1 Output range 0 10V or 0 20mA 2 The voltage or the current output is depended on the dip switch 3 Deviation 1 25 C when full range AO2 Relay output RO1A Relay 1 NO contact Relay output RO1 RO1A is in the NO state RO1B is in the NC state and RO1C is the common terminal Relay outp...

Page 26: ...ed according to the following figure S1 S2 COM PW 24V COM 24V Internal power NPN mode S1 S2 COM PW 24V COM 24V 24V External power NPN mode Figure 3 13 NPN mode If input signal comes from PNP transistors set the U type short connector based on the power used according to the following figure S1 S2 COM PW 24V COM 24V S1 S2 COM PW 24V COM 24V Internal power PNP mode External power PNP mode Figure 3 1...

Page 27: ...and lock the output and cut off the current when necessary If the VFD is connected to multiple motors a separate thermal overload switch or a circuit breaker must be used for protecting each cable and motor These devices may require a separate fuse to cut off the short circuit current 3 3 3 Establish a bypass connection It is necessary to set power frequency and variable frequency conversion circu...

Page 28: ...RPM V PRG ESC DATA QUICK JOG SHIFT RUN STOP RST Figure 4 1 Film type keypad 1 2 4 3 5 PRG ESC DATA QUICK JOG SHIFT RUN STOP RST RUN TUNE FWD REV LOCAL REMOT TRIP HZ A V RPM Figure 4 2 External keypad Note A film type keypad is a standard configuration for the VFD models of 1PH 220V 3PH 380V 2 2kW and 3PH 220V 0 75kW An external keypad is a standard configuration for the VFD models of 3PH 380V 4kW ...

Page 29: ...erminals operation state LED on means the VFD is in the remote communication control state TRIP LED for faults LED on when the VFD is in the fault state LED off in normal state LED blinking means the VFD is in the pre alarm state 2 Unit LED Mean the unit displayed currently Hz Frequency unit RPM Rotating speed unit A Current unit Percentage V Voltage unit 3 Digital display zone 5 figure LED displa...

Page 30: ...tenti ometer AI1 When the external common keypad without the function of parameter copy is valid the difference between the local keypad AI1 and the external keypad AI1 is When the external keypad AI1 is set to the Min value the local keypad AI1 will be valid and P17 19 will be the voltage of the local keypad AI1 otherwise the external keypad AI1 will be valid and P17 19 will be the voltage of the...

Page 31: ...plays running state parameters with the RUN TUNE indicator on The on off state of the FWD REV indicator is determined by the current running direction In running state there are 24 parameters that can be selected for display including running frequency set frequency bus voltage output voltage output current running speed output power output torque PID reference value PID feedback value input termi...

Page 32: ...ls of menus including 1 Function code group number level 1 menu 2 Function code number level 2 menu 3 Function code setting level 3 menu Note When performing operations on the level 3 menu you can press the PRG ESC or DATA ENT key to return to the level 2 menu If you press the DATA ENT key the set value of the parameter is saved to the control board first and then the level 2 menu is returned disp...

Page 33: ...displayed Unless using the correct password you cannot enter it To disable the password protection function you need only to set P07 00 to 0 All digits are blinking PRG ESC PRG ESC PRG ESC PRG ESC DATA ENT DATA ENT DATA ENT The units place is blinking The units place is blinking The units place is blinking The units place is blinking The units place is blinking Note When setting the value you can ...

Page 34: ...and conditions for the modification indicates that the value of the parameter can be modified when the VFD is in the stop or running state indicates that the value of the parameter cannot be modified when the VFD is in the running state indicates that the value of the parameter is detected and recorded and cannot be modified The VFD automatically checks and constrains the modification of parameter...

Page 35: ...0 group Basic functions Function code Name Description Default Modify P00 00 Speed control mode 0 SVC 0 There is no need to install encoders Suitable in applications which need low frequency big torque for high accuracy of rotating speed and torque control Relative to mode 1 it is more suitable for the applications which need small power 1 SVC 1 1 is suitable in high performance cases with the adv...

Page 36: ...the VFD It is the basis of frequency setup and the acceleration deceleration Setting range P00 04 400 00Hz 50 00Hz P00 04 Upper limit of the running frequency The upper limit of the running frequency is the upper limit of the output frequency of the VFD which is lower than or equal to the maximum frequency Setting range P00 05 P00 03 max output frequency 50 00Hz P00 05 Lower limit of the running f...

Page 37: ... option 0 10V 0 20mA which can be shifted by jumpers while AI3 is voltage input 10V 10V Note when analog AI2 select 0 20 mA input the corresponding voltage of 20mA is 10V 100 0 of the analog input setting corresponds to the maximum frequency function code P00 03 in forward direction and 100 0 corresponds to the maximum frequency in reverse direction function code P00 03 4 High speed pulse HDI sett...

Page 38: ...o select the current running frequency The multi step speed has the priority when P00 06 or P00 07 does not equal to 6 but the setting step can only be the 1 15 step The setting step is 1 15 if P00 06 or P00 07 equals to 6 7 PID control setting The running mode of the VFD is process PID control when P00 06 7 or P00 07 7 It is necessary to set P09 The running frequency of the VFD is the value after...

Page 39: ...e lower one between A frequency command and B frequency is the set frequency Note The combination manner can be shifted by P05 terminal function 0 P00 10 Frequency set through keypad When A and B frequency commands are selected as keypad setting this parameter will be the initial value of VFD reference frequency Setting range 0 00Hz P00 03 max output frequency 50 00Hz P00 11 ACC time 1 ACC time me...

Page 40: ...ged by QUICK JOG on the keypad Refer to parameter P07 02 Note When the function parameter comes back to the default value the motor s running direction will come back to the factory default state too In some cases it should be used with caution after commissioning if the change of rotation direction is disabled 2 Forbid to run in reverse direction It can be used in some special cases if the revers...

Page 41: ...and surge The manufacturer has set a reasonable carrier frequency when the VFD is in factory In general users do not need to change the parameter When the frequency used exceeds the default carrier frequency the VFD needs to derate 10 for each additional 1k carrier frequency Setting range 1 0 15 0 kHz P00 15 Motor parameter autotuning 0 No operation 1 Rotating autotuning Comprehensive motor parame...

Page 42: ...tore the default value including the motor parameters Note After the selected operation is performed the function code is automatically restored to 0 Restoring default values may delete the user password Exercise caution when using this function Restoring default values factory test mode will restore the parameters to the corresponding standard version Non professionals shall exercise caution when...

Page 43: ...iled information Setting range 0 00 50 00Hz 0 50Hz P01 02 Starting frequency hold time Setting a proper starting frequency can increase the torque during VFD starting During the hold time of the starting frequency the output frequency of the VFD is the starting frequency And then the VFD runs from the starting frequency to the set frequency If the set frequency is lower than the starting frequency...

Page 44: ...1 05 ACC and DEC mode The function code indicates that the changing mode of the frequency during start and running 0 Linear type The output frequency increases or decreases linearly fmax Output frequency f t1 t2 Time t 1 S curve The output frequency increases or decreases according to the S curve Output frequency f Time t t1 t2 t1 t2 t1 P01 06 t2 P01 07 The S curve is generally applied to elevator...

Page 45: ...s the starting frequency determined by P1 09 Waiting time before DC braking The VFD blocks the output before starting DC braking After this wait time DC braking is started so as to prevent overcurrent caused by DC braking at high speed DC braking current for stop The value of P01 11 is the percentage of rated current of VFD Stronger current indicates greater DC braking effect DC braking time for s...

Page 46: ... 0 0s P01 14 FWD REV running switching mode Set the switching threshold of the VFD 0 Switch at zero frequency 1 Switch at the starting frequency 2 Switch after the speed reaches the stop speed with a delay 1 P01 15 Stop speed 0 00 100 00Hz 0 50Hz P01 16 Stop speed detection mode 0 Detect by the set speed 1 Detect by the feedback speed valid only for vector control 1 P01 17 Feedback speed detection...

Page 47: ...alid at power on If the running command is considered as valid during power on the VFD is started automatically after the initialization Note Exercise caution before using this function Otherwise serious result may follow 0 P01 19 Action selected when running frequency less than frequency lower limit valid when frequency lower limit greater than 0 0x00 0x12 Ones place 0 Run at the frequency lower ...

Page 48: ...nable If the restart condition is met the VFD will run automatically after waiting for the time defined by P01 22 0 P01 22 Wait time for restart after power off The function indicates the wait time before the automatic running of the VFD that is re powered on Output frequency f Running Power off Power on Running Time t t1 t2 t1 P01 22 t2 P01 23 Setting range 0 0 3600 0s valid when P01 21 1 1 0s P0...

Page 49: ... depends on the settings of the motor nameplate parameters In addition you need to configure a motor based on the standard motor configuration of the VFD If the power of the motor is greatly different from that of the standard motor configuration the control performance of the VFD degrades significantly Note Resetting the rated power of the motor P02 01 can initialize the parameters of P02 02 to P...

Page 50: ...ify these parameters unless it is necessary Depend on model P02 08 Leakage inductance of asynchrono us motor 0 1 6553 5mH Depend on model P02 09 Mutual inductance of asynchrono us motor 0 1 6553 5mH Depend on model P02 10 Non load current of asynchrono us motor 0 1 6553 5A Depend on model P02 11 Magnetic saturation coefficient 1 of iron core of AM1 0 0 100 0 80 0 P02 12 Magnetic saturation coeffic...

Page 51: ...sation without low speed compensation Because the heat dissipation function for a variable frequency motor is not impacted by the rotation speed it is not necessary to adjust the protection value at low speed running 2 P02 27 Motor overload protection coefficient Motor overload multiples M Iout In K In is rated motor current Iout is VFD output current and K is motor overload protection coefficient...

Page 52: ...f speed regulator Increase proportional gain or decrease integral time can accelerate dynamic response of speed loop however if the proportional gain is too large or integral time is too small system oscillation and overshoot may occur if proportional gain is too small stable oscillation or speed offset may occur The parameters P03 00 P03 05 are applicable only to vector control mode Below the swi...

Page 53: ...ting range of P03 05 P03 02 P00 03 max output frequency P03 06 Speed loop output filter 0 8 corresponding to 0 28 10ms 0 P03 07 Electromoti on slip compensati on coefficient of vector control Slip compensation coefficient is used to adjust the slip frequency of the vector control and improve the speed control accuracy of the system Adjusting the parameter properly can control the speed steady stat...

Page 54: ...Multi step torque 7 Modbus communication 8 10 Reserved Note Setting methods 2 7 100 corresponds to 3 times of the rated motor current 0 P03 12 Torque set through keypad Setting range 300 0 300 0 of the rated motor current 50 0 P03 13 Torque reference filter time 0 000 10 000s 0 100s P03 14 Setting source of forward rotation upper limit frequency in torque control 0 Keypad P03 16 sets the value whe...

Page 55: ...ange 0 00Hz P00 03 max output frequency 50 00Hz P03 17 Reverse rotation upper limit frequency set through keypad in torque control 50 00Hz P03 18 Setting source of electromoti ve torque upper limit This function codes are used to select the setting sources of electromotive and braking torque upper limits 0 Keypad setting upper limit frequency P03 20 sets P03 18 and P03 21 sets P03 19 1 AI1 2 AI2 3...

Page 56: ...akening state when the motor runs above the rated speed Change the flux weakening curve by modifying the flux weakening control coefficient The larger the coefficient the steeper the curve the smaller the coefficient the smoother the curve T f 0 1 Flux weakening coefficient of motor 1 0 2 0 Min flux weakening limit of motor Setting range of P03 22 0 1 2 0 Setting range of P03 23 10 100 0 3 P03 23 ...

Page 57: ... 0 0 P03 29 Dynamica l friction compens ation coefficient 0 0 100 0 0 0 P04 group SVPWM control Function code Name Description Default Modify P04 00 V F curve setting This group of function code defines the V F curve of motor 1 to meet the needs of different loads 0 Straight line V F curve applicable to constant torque loads 1 Multi point V F curve 2 Torque down V F curve power of 1 3 3 Torque dow...

Page 58: ...equency torque characteristics you can make some boost compensation for the output voltage P04 01 is relative to the maximum output voltage Vb P04 02 defines the percentage of cut off frequency of manual torque boost to the rated motor frequency fb Torque boost can improve the low frequency torque characteristics of SVPWM You need to select torque boost based on the load For example larger load re...

Page 59: ...r damage and cause VFD overcurrent stall or overcurrent protection Setting range of P04 03 0 00Hz P04 05 Setting range of P04 04 P04 06 and P04 08 0 0 110 0 of the rated motor voltage Setting range of P04 05 P04 03 P04 07 Setting range of P04 07 P04 05 P02 02 of the rated motor frequency 0 00Hz P04 04 V F voltage point 1 0 0 P04 05 V F frequency point 2 0 00Hz P04 06 V F voltage point 2 0 0 P04 07...

Page 60: ...frequencies which may cause unstable motor running or even VFD overcurrent You can adjust the two function codes properly to eliminate such phenomenon Setting range of P04 10 and P04 11 0 100 Setting range of P04 12 0 00Hz P00 03 max output frequency 10 P04 11 High frequency vibration control factor 10 P04 12 Vibration control threshold 30 00Hz P04 26 Energy sav ing run 0 Disable 1 Automatic energ...

Page 61: ...decelerate from max output voltage to the min output voltage Setting range 0 0 3600 0s 5 0s P04 30 Voltage decrease time 5 0s P04 31 Max output voltage The function codes are used to set the upper and lower limits of output voltage Vmax Vmin Vset t1 t2 Time t t1 P04 29 t2 P04 30 Setting range of P04 31 P04 32 100 0 of the rated motor voltage Setting range of P04 32 0 0 P04 31 of the rated motor vo...

Page 62: ... decrease setting 13 Switch over between setup A and setup B 14 Switch over between combination setting and setup A 15 Switch over between combination setting and setup B 16 Multi step speed terminal 1 17 Multi step speed terminal 2 18 Multi step speed terminal 3 19 Multi step speed terminal 4 20 Multi step speed pause 21 ACC DEC time selection 1 22 ACC DEC time selection 2 23 Simple PLC stop rese...

Page 63: ... Command switches to communication 39 Pre exciting command 40 Zero out power consumption quantity 41 Maintain the power consumption quantity 42 Emergency stop 43 60 Reserved 61 PID polarity switch over 62 63 Reserved When the terminal acts as ACC DEC time selection you need to select four groups of ACC DEC time through state combinations of these two terminals Termin al1 Termina l2 ACC DEC time se...

Page 64: ... avoid mal operation 0 000 1 000s 0 010s P05 12 Virtual terminal setting 0x000 0x1FF 0 Disable 1 Enable BIT0 S1 virtual terminal BIT1 S2 virtual terminal BIT2 S3 virtual terminal BIT3 S4 virtual terminal BIT4 S5 virtual terminal BIT5 S6 virtual terminal BIT6 S7 virtual terminal BIT7 S8 virtual terminal BIT8 HDI virtual terminal Note After a virtual terminal is enabled you can change the state of t...

Page 65: ...COM K1 K2 Running command FWD REV OFF OFF OFF OFF ON ON ON ON Stopping Stopping Forward running Reverse running 2 3 wire control 1 This mode defines Sin as the enabling terminal and the running command is generated by FWD while the direction is controlled by REV During running the Sin terminal needs to be closed and terminal FWD generates a rising edge signal then the VFD starts to run in the dire...

Page 66: ...abling terminal and the running command is generated by FWD or REV but the direction is controlled by both FWD and REV During running the Sin terminal needs to be closed and terminal FWD or REV generates a rising edge signal to control the running and direction of VFD the VFD needs to be stopped by disconnecting terminal Sin COM SB2 SB1 FWD REV SIn SB3 Sln FWD REV Direction ON OFF ON ON Forward OF...

Page 67: ... valid STOP RST stop during terminal control See P07 04 P05 14 S1 switch on delay The function code defines the delay time corresponding to the electrical level change when the programmable input terminals switch on to switch off Si electrical level Si valid invalid invalid Switch on delay Switch off delay valid Setting range 0 000 50 000s 0 000s P05 15 S1 switch off delay 0 000s P05 16 S2 switch ...

Page 68: ...P05 32 Lower limit of AI1 AI1 is set by the analog potentiometer AI2 is set by control terminal AI2 and AI3 is set by control terminal AI3 The function code defines the relationship between the analog input voltage and its corresponding set value If the analog input voltage beyond the set minimum or maximum input value the VFD will count at the minimum or maximum one When the analog input is the c...

Page 69: ...tting range of P05 33 and P05 35 100 0 100 0 Setting range of P05 34 P05 32 10 00V Setting range of P05 36 0 000s 10 000s Setting range of P05 37 0 00V P05 39 Setting range of P05 38 and P05 40 100 0 100 0 Setting range of P05 39 P05 37 10 00V Setting range of P05 41 0 000s 10 000s Setting range of P05 42 10 00V P05 44 Setting range of P05 43 P05 45 and P05 47 100 0 100 0 Setting range of P05 44 P...

Page 70: ... 000 kHz P05 53 Correspond ing setting of upper limit frequency of HDI 100 0 100 0 100 0 P05 54 HDI frequency input filter time 0 000s 10 000s 0 100s P06 group Output terminals Function code Name Description Default Modify P06 01 Y1 output type 0 Invalid 1 In operation 2 Forward rotation operation 3 Reverse rotation operation 4 Jogging operation 5 The VFD fault 6 Frequency degree test FDT1 7 Frequ...

Page 71: ... communication virtual terminals output 24 25 Reserved 26 Establishment of DC bus voltage 27 30 Reserved P06 05 Output terminal polarity selection The function code is used to set the polarity of output terminals When the bit is set to 0 the input terminal is positive When the bit is set to 1 the input terminal is negative BIT3 BIT2 BIT1 BIT0 RO2 RO1 Reserved Y1 Setting range 0 F 0 P06 06 Y1 switc...

Page 72: ...t current relative to twice the rated current of the VFD 5 Output current relative to twice the rated current of the motor 6 Output voltage relative to 1 5 times the rated voltage of the VFD 7 Output power relative to twice the rated power of the motor 8 Set torque relative to twice the rated torque of the motor 9 Output torque relative to twice the rated torque of the motor 10 AI1 input 11 AI2 in...

Page 73: ...8 0 00V 10 00V Setting range of P06 19 P06 17 100 0 Setting range of P06 20 0 00V 10 00V Setting range of P06 21 0 000s 10 000s Setting range of P06 22 100 0 P06 24 Setting range of P06 23 0 00V 10 00V Setting range of P06 24 P06 22 100 0 Setting range of P06 25 0 00V 10 00V Setting range of P06 26 0 000s 10 000s 0 0 P06 18 Correspond ing AO1 output to the lower limit 0 00V P06 19 Upper limit of A...

Page 74: ...function is enabled within 1 minute If password protection is enabled 0 0 0 0 0 is displayed when you press the PRG ESC key again to enter the function code editing interface You need to enter the correct user password to enter the interface Note Restoring to the default value may delete the user password Exercise caution when using this function 0 P07 01 Parameter copy 0 No operation 1 Upload the...

Page 75: ...ating 4 Clear the UP DOWN setting 5 Coast to stop 6 Switch command channels in sequence 7 Quick Commissioning mode based on non default parameter Tens place 0 Keys unlocked 1 Lock all keys 2 Lock part of the keys lock PRG ESC key only 0x01 P07 03 Sequence of switching running command channels by pressing QUICK JOG When P07 02 6 set the sequence of switching running command channels by pressing thi...

Page 76: ...T10 Input terminal state BIT11 Output terminal state BIT12 Torque setting on BIT13 Pulse counting BIT14 Reserved BIT15 PLC and current step of multi step speed 0x03FF P07 06 Displayed parameters 2 of running state 0x0000 0xFFFF BIT0 AI1 V on BIT1 AI2 V on BIT2 AI3 V on BIT3 High speed pulse HDI frequency BIT4 Motor overload percentage on BIT5 VFD overload percentage on BIT6 Ramp frequency referenc...

Page 77: ... 1 999 9 Mechanical rotation speed 60 x Displayed running frequency P07 09 Number of motor pole pairs 100 0 P07 10 Linear speed displayed coefficient 0 1 999 9 Linear speed Mechanical rotation speed P07 10 1 0 P07 11 Rectifier bridge temperature 20 0 120 0 C P07 12 Inverter temperature 20 0 120 0 C P07 13 Control board software version 1 00 655 35 P07 14 Local accumulative running time 0 65535 h P...

Page 78: ...nverter unit U phase protection OUt1 2 Inverter unit V phase protection OUt2 3 Inverter unit W phase protection OUt3 4 Overcurrent during acceleration OC1 5 Overcurrent during deceleration OC2 6 Overcurrent during constant speed running OC3 7 Overvoltage during acceleration OV1 8 Overvoltage during deceleration OV2 9 Overvoltage during constant speed running OV3 10 Bus undervoltage UV 11 Motor ove...

Page 79: ...equency at present fault 0 00Hz P07 35 Output voltage at present fault 0V P07 36 Output current at present fault 0 0A P07 37 Current bus voltage at present fault 0 0V P07 38 Max temperature at present fault 0 0 C P07 39 Input terminal state at present fault 0 P07 40 Output terminal state at present fault 0 P07 41 Reference frequency at the last fault 0 00Hz P07 42 Ramp reference frequency at the l...

Page 80: ... ACC time 3 Depend on model P08 03 DEC time 3 Depend on model P08 04 ACC time 4 Depend on model P08 05 DEC time 4 Depend on model P08 06 Running frequency of jog The function code is used to define the reference frequency during jogging Setting range 0 00Hz P00 03 max output frequency 5 00Hz P08 07 ACC time for jog ACC time for jogging means the time needed for the VFD to accelerate from 0Hz to th...

Page 81: ...n are required such as textile and chemical fiber The traverse function means that the output frequency of the VFD is fluctuated with the set frequency as its center The route of the running frequency is illustrated as follows of which the traverse is set by P08 15 and when P08 15 is set as 0 the traverse is 0 with no function Output frequency f Jumping frequency Accelerate Decelerate per dec time...

Page 82: ...0 100 0 relative to the set frequency Setting range of P08 16 0 0 50 0 relative to the amplitude of wobbling frequency Setting range of P08 17 and P08 18 0 1 3600 0s P08 19 Number of decimal places of linear speed freque ncy Ones place Linear speed displays number of decimal places 0 No decimal place 1 One 2 Two 3 Three Tens place Frequency displays number of decimal places 0 Two 1 One 0x00 P08 20...

Page 83: ... counting value P08 26 should be no more than the setting counting value P08 25 The function is illustrated as follows Y1 RO1 RO2 S terminal HDI Reach the set counting value Reach the designated counting value Setting range of P08 25 P08 26 65535 Setting range of P08 26 0 P08 25 0 P08 26 Designated counting value 0 P08 27 Setting running time Pre set running time of the VFD When the accumulative r...

Page 84: ...put terminals continuously outputs the signal of Frequency level detect FDT The signal is invalid only when the output frequency decreases to a value lower than the frequency corresponding to FDT electrical level FDT lagging detection value The waveform diagram is as follows Output frequency f FDT level Y RO1 RO2 FDT lag Time t Time t Setting range of P08 32 0 00Hz P00 03 max output frequency Sett...

Page 85: ...e function code is used to set the starting bus voltage of energy consumption braking Adjust this value properly to achieve effective braking for the load The default value varies depending on the voltage class Setting range 200 0 2000 0V 220V voltage 380 0V 380V voltage 700 0V P08 39 Cooling fan running mode Setting range 0 2 0 Common running mode 1 The fan keeps running after being powered on 2 ...

Page 86: ...ulation 1 Enable overmodulation Tens place for factory commissioning 0 Mild overmodulation in zone 1 1 Deepened overmodulation in zone 2 Default value of the VFDs of 1PH 220V 3PH 380V 2 2kW and 3PH 220V 0 75kW is 00 Default value of the VFDs of 3PH 380V 4kW and 3PH 220V 1 5kW is 01 0x00 0x01 P08 42 Data control set through keypad 0x0000 0x1223 Ones place Frequency enable selection 0 Both keys and ...

Page 87: ... terminal control setting 0x000 0x221 Ones place Frequency setting selection 0 The setting made through UP DOWN terminal is valid 1 The setting made through UP DOWN terminal is invalid Tens place Frequency control selection 0 Valid only when P00 06 0 or P00 07 0 1 Valid for all frequency setting methods 2 Invalid for multi step speed running when multi step speed running has the priority LED hundr...

Page 88: ...t power off 1 Clear the setting at power off 0x000 P08 48 MSB of initial power consumption This parameter is used to set the initial power consumption Initial power consumption P08 48x1000 P08 49 kWh Setting range of P08 48 0 59999 Setting range of P08 49 0 0 999 9 0 P08 49 LSB of initial power consumption 0 0 P08 50 Magnetic flux braking This function code is used to enable magnetic flux braking ...

Page 89: ...splayed current on the AC input side Setting range 0 00 1 00 0 56 P09 group PID control Function code Name Description Default Modify P09 00 PID reference source When the frequency command selection P00 06 P00 07 is 7 or the voltage setting channel selection P04 27 is 6 the VFD is process PID controlled The function code determines the target given channel during the PID process 0 P09 01 1 AI1 2 A...

Page 90: ... feedback signal is greater than the PID reference value the output frequency of the VFD will decrease to balance the PID Example PID control on strain during unwinding 1 PID output is negative When the feedback signal is greater than the PID reference value the output frequency of the VFD will increase to balance the PID Example PID control on strain during unwinding 0 P09 04 Proportiona l gain a...

Page 91: ...intensity of the regulation made on the change rate of deviation between PID feedback and reference by PID regulator If feedback changes by 100 during this period the regulation of differential regulator ignoring integral and differential actions is max output frequency P00 03 or max output voltage P04 31 The longer the differential time the stronger the regulation intensity Setting range 0 00 10 ...

Page 92: ...0 P09 11 Feedback offline detection value Set the PID feedback offline detection value when the detection value is no more than the feedback offline detection value and the duration exceeds the value set in P09 12 the VFD will report PID feedback offline fault and keypad displays PIDE Time t Output frequency f t1 t2 P09 11 t1 t2 so the VFD continues running t2 P09 12 Running Fault output PIDE PIDE...

Page 93: ... frequency source buffering is valid ACC and DEC are determined by P08 04 ACC time 4 P09 14 Reserved P09 15 ACC DEC time of PID command 0 0 1000 0s 0 0s P09 16 PID output filter time 0 000 10 000s 0 000s P09 17 Proportiona l gain at low frequency Kp 0 00 100 00 1 00 P09 18 Integral time at low frequency Ti 0 00 10 00s 0 10s P09 19 Differential time at low frequency Td 0 00 10 00s 0 00s P09 20 Low ...

Page 94: ...eiving running command 1 Keep running in the final value after running once The VFD keeps the running frequency and direction of the last section after a single cycle 2 Cyclic running the VFD enters the next cycle after completing one cycle until receiving stop command and stops 0 P10 01 Simple PLC memory selection 0 No memory after power off 1 Memory after power off PLC memories its running step ...

Page 95: ...ON ON ON ON ON ON ON ON ON ON ON When terminal 1 terminal 2 terminal 3 and terminal 4 are OFF the frequency input mode is set by P00 06 or P00 07 When terminal 1 terminal 2 terminal 3 and terminal 4 are not all OFF the frequency set by multi step speed will prevail and the priority of multi step setting is higher than that of the keypad analog high speed pulse PLC and communication frequency input...

Page 96: ...N Termin al 2 OFF OFF ON ON OF F OF F ON ON Termin al 3 OFF OFF OFF OF F ON ON ON ON Termin al 4 ON ON ON ON ON ON ON ON step 8 9 10 11 12 13 14 15 Setting range of P10 2n 1 n 17 100 0 100 0 Setting range of P10 2n 1 1 n 17 0 0 6553 5 s min P10 20 Multi step speed 9 0 0 P10 21 Running time of step 9 0 0s P10 22 Multi step speed 10 0 0 P10 23 Running time of step 10 0 0s P10 24 Multi step speed 11 ...

Page 97: ...2 14 00 01 10 11 BIT15 BIT14 15 00 01 10 11 Select corresponding ACC DEC time and then convert 16 bit binary number into decimal number and then set corresponding function codes Setting range 0x0000 0xFFFF P10 35 Simple PLC 8 15 step ACC DEC time selection 0x0000 P10 36 PLC restart mode 0 Restart from the first step namely if the VFD stops during running caused by stop command fault or power down ...

Page 98: ...protection Hundreds place 0 Disable hardware input phase loss protection 1 Enable hardware input phase loss protection 010 2 2kW and lower VFDs 110 4kW and higher VFDs P11 01 Frequenc y drop at transient power off 0 Enable 1 Disable 0 P11 02 Frequenc y drop ratio at transient power off Setting range 0 00Hz s P00 03 max output frequency After the grid powers off the bus voltage drops to the frequen...

Page 99: ...20V 120 P11 05 Current limit action Setting range of P11 05 Ones place Current limit action setting 0 Invalid 1 Always valid 2 Invalid during deceleration Tens place Hardware current limit overload alarm setting 0 Valid 1 Invalid During the accelerating operation of the VFD due to the large load actual rising rate of the motor rotating speed is lower than rising rate of the output frequency Measur...

Page 100: ... A Output frequency f Current limit threshold Set frequency Acceleration Constant speed Time t Time t Setting range of P11 05 0x00 0x12 Setting range of P11 06 50 0 200 0 relative to the percentage of rated current of the VFD Setting range of P11 07 0 00 50 00Hz s P11 08 Pre alarm selection for VFD moto r OL UL Overload pre alarm signal will be outputted if the output current of the VFD or motor i...

Page 101: ...e VFD continues running after overload alarm and stops running after underload fault 3 The VFD stops running after overload underload fault Hundreds place 0 Always detect 1 Detect during constant speed running Thousands place Overload integral function selection 0 Overload integral is invalid 1 Overload integral is valid Setting range of P11 09 P11 11 200 relative value determined by ones place of...

Page 102: ...able 1 Enable When the running frequency exceeds P08 36 ACC DEC time is switched to the second ACC DEC time 0x00 P13 group SM control Function code Name Description Default Modify P13 09 Frequency switching point 0 00 630 00 50 00 P13 13 Short circuit braking current When the VFD starts in direct start mode P01 00 0 set P13 14 to a non zero value to enter short circuit braking During stop if the r...

Page 103: ... Local communication address is unique in the communication network which is the basis for point to point communication between the upper computer and the VFD Note The communication address of a slave cannot be set to 0 1 P14 01 Communicatio n baud rate The function code is used to set the data transmission speed between upper computer and the VFD 0 1200BPS 1 2400BPS 2 4800BPS 3 9600BPS 4 19200BPS...

Page 104: ...catio n response delay 0 200ms The function code indicates the communication response delay that is the interval from when the VFD completes receiving data to when it sends response data to the upper computer If the response delay is shorter than the VFD processing time the VFD sends response data to the upper computer after processing data If the delay is longer than the VFD processing time the V...

Page 105: ...n enabled stop mode without reporting an alarm applicable to any mode 0 P14 06 Communicatio n processing action 0x00 0x11 Ones place 0 Respond to write operations The VFD responds to read and write commands of the upper computer 1 Not respond to write operations The VFD responds only to the read commands of the upper computer This mode can improve the communication efficiency Tens place Communicat...

Page 106: ...current motor speed Range 0 65535RPM P17 06 Torque current Displays current torque current of the VFD Range 0 0 5000 0A P17 07 Exciting current Displays current exciting current of the VFD Range 0 0 5000 0A P17 08 Motor power Displays current motor power 100 relative to rated motor power positive value is motoring state negative value is generating state Setting range 300 0 300 0 relative to rated...

Page 107: ...7 16 Linear speed Display current linear speed of the VFD Range 0 65535 P17 17 Reserved P17 18 Counting value Displays current counting value of the VFD Range 0 65535 P17 19 AI1 input voltage Displays input signal of AI1 Range 0 00 10 00V P17 20 AI2 input voltage Displays input signal of AI2 Range 0 00 10 00V P17 21 AI3 input voltage Displays input signal of AI3 Range 10 00 10 00V P17 22 HDI input...

Page 108: ... 0 0 200 0 P17 33 Exciting current reference Displays the exciting current reference value under vector control mode Range 3000 0 3000 0A P17 34 Torque current reference Displays torque current reference value under vector control mode Range 3000 0 3000 0A P17 35 AC incoming current Displays the valid value of incoming current on AC side Range 0 0 5000 0A P17 36 Output torque Displays output torqu...

Page 109: ...VFD Function parameter list 104 Function code Name Description Default Modify P17 40 Process PID proportional gain 0 00 100 00 P17 41 Process PID integral time 0 00 10 00s P17 42 Process PID differential time 0 00 10 00s ...

Page 110: ... examination and instrument test Conforming to the manual Ensure there are no tools or other foreign or dangerous objects Visual examination There are no tools or dangerous objects Voltage Ensure the main circuit and control circuit are normal Measurement by multimeter Conforming to the manual Keypad Ensure the display is clear enough Visual examination The characters are displayed normally Ensure...

Page 111: ...mage Visual examination NA Filter capacitors Ensure that there is no weeping color changing crackles and cassis expansion Visual examination NA Ensure the safety valve is in the right place Estimate the usage time according to the maintenance or measure the static capacity NA If necessary measure the static capacity Measure the capacity by instruments The static capacity is above or equal to the o...

Page 112: ...no loose screws and contactors Fasten up NA Ensure there is no smelling and color changing Smelling and visual examination NA Ensure there are no crackles damage distortion and rust Visual examination NA Ensure there is no weeping and distortion to the capacitors Visual examination or estimate the usage time according to the maintenance information NA Cooling system Cooling fan Estimate whether th...

Page 113: ... process fan replacement is recommended once these symptoms appear Replacement fans are available from us Read and follow the instructions in Chapter 1 Safety precautions Ignoring the instructions would cause physical injury or death or damage to the equipment 1 Stop the VFD and disconnect it from the AC power source and wait for at least the time designated on the VFD 2 Lever the fan holder off t...

Page 114: ...t 100 of the rated voltage for 30 minutes More than 3 years Use a voltage controlled power supply to charge the VFD Charge the VFD at 25 of the rated voltage for 2 hours and then charge it at 50 of the rated voltage for 2 hours at 75 for another 2 hours and finally charge it at 100 of the rated voltage for 2 hours The method for using a voltage controlled power supply to charge the VFD is describe...

Page 115: ...larms and faults Faults are indicated by indicators For details see Chapter 4 Keypad operation When the TRIP indicator is on the alarm or fault code displayed on the keypad indicates that an exception occurs on the VFD The function codes P07 27 to P07 32 record the types of the last six faults The function codes P07 33 to P07 40 P07 41 to P07 48 and P07 49 to P07 56 record the running data of the ...

Page 116: ...ot open Check the input power Check if the DEC time of the load is too short or the VFD starts during the rotation of the motor or it needs to increase the energy consumption components Install the braking components Check the setting of related function codes OV2 Overvoltage during deceleration OV3 Overvoltage during constant speed running OC1 Overcurrent during acceleration The acceleration or d...

Page 117: ... time Avoid the restarting after stopping Check the power of the supply line Select a VFD with bigger power Select a proper motor SPI Phase loss on input side Phase loss or violent fluctuation occurred to R S and T input Check input power Check installation distribution SPO Phase loss on output side Phase loss occurred to U V W output or the three phases of motor is asymmetrical Check the output d...

Page 118: ... offset between the parameters from autotuning and the standard parameter is huge Autotuning overtime Change the VFD mode Set the rated parameter according to the motor name plate Empty the motor load Check the motor connection and set the parameter Check if the upper limit frequency is above 2 3 of the rated frequency EEP EEPROM operation fault Error of controlling the write and read of the param...

Page 119: ...nate the interference source Change hardware and ask for maintenance service UPE Parameter upload error The keypad is not in good connection or offline The keypad cable is too long and there is strong interference Part of the communication circuits of the keypad or main board have fault Check the environment and eliminate the interference source Change hardware and ask for maintenance service Chan...

Page 120: ...ot Change the hall Change the main control panel Reset the correct motor parameter Check whether motor power parameters in P2 group is consistent with the motor power actually used LL Electronic underload fault The VFD will report the underload pre alarm according to the set value Check the load and the underload pre alarm point 6 2 4 Other states Fault code Fault type Possible cause Solutions PoF...

Page 121: ... network only after receiving the controlling or inquiring message command form the master response After the master sends message there is a period of time left for the controlled or inquired slaves to response which ensure there is only one slave sends message to the master at a time for the avoidance of singles impact Generally the user can set PC PLC IPC and HMI as the masters to realize centr...

Page 122: ...r devices and the transmission distance is short the whole network works well without terminal load resistors The performance however degrades as the distance increases Therefore it is recommended that you use a 120Ω terminal resistor when the transmission distance is long 7 2 1 1 When one VFD is used Figure 7 1 is the Modbus wiring diagram for the network with one VFD and PC Generally PCs do not ...

Page 123: ...to be connected in chrysanthemum mode with one 120 Ω terminal resistor on each end as shown in Figure 7 2 VFD VFD VFD Address 1 Address n Earth 485 485 Earth 485 485 Earth 485 485 120 Ohm Terminal resistor Computer Conv ertor GND RS232 485 Max length of RS 15m Twisted pair cables with shield screen Address 2 Figure 7 2 Practical application diagram of chrysanthemum connection Figure 7 3 shows the ...

Page 124: ...h the same baud rate Code system 1 start bit 7 or 8 data bits the minimum valid bit is transmitted first Each frame domain of 8 bits includes 2 hexadecimal characters 0 9 A F 1 odd even check bit this bit is not provided if no check is needed 1 stop bit with check performed or 2 bits without check Error detection domain Cyclic redundancy check CRC The following table describes the data format 11 b...

Page 125: ...lave address Function code Data Check End with an idle time at least the transmission time of 3 5 bytes The information of a frame must be transmitted in a continuous data flow If there is an interval greater than the transmission time of 1 5 bytes before the transmission of the entire frame is complete the receiving device deletes the incomplete information and mistakes the subsequent byte for th...

Page 126: ...it check mode as required or you can choose not to perform the check which will affect the check bit setting of each byte Definition of even check Before the data is transmitted an even check bit is added to indicate whether the number of 1 in the to be transmitted data is odd or even If it is even the check bit is set to 0 and if it is odd the check bit is set to 1 Definition of odd check Before ...

Page 127: ...peated 8 times After the last bit 8th bit is detected and processed the XOR operation is performed on the next 8 bit byte and the current content in the register The final values in the register are the CRC values obtained after operations are performed on all the bytes in the frame The calculation adopts the international standard CRC check rule You can refer to the related standard CRC algorithm...

Page 128: ... bit Stop bit In ASCII mode the frame header is 0 3A frame end is CRLF 0 0D 0 0A by default In ASCII mode all the data bytes except for the frame header and frame end are transmitted in ASCII code mode in which four MSB groups will be sent out first and then four LSB groups will be sent out In ASCII mode the data length is 8 bit As for A F its capital letters is adopted for ASCII code The data now...

Page 129: ...n function for your reference using the C programming language Static unsigned char LRC auchMsg usDataLen unsigned char auchMsg unsigned short usDataLen unsigned char uchLRC 0 while usDataLen uchLRC auchMsg return unsigned char char uchLRC 7 3 Command code and communication data 7 3 1 RTU mode 7 3 1 1 Command code 03H corresponding to binary 0000 0011 read N words Word N 16 Command code 03H means ...

Page 130: ...essages for the avoidance of taking two messages as one message ADDR 01H means the command message is sent to the VFD with the address of 01H and ADDR occupies one byte CMD 03H means the command message is sent to read data from the VFD and CMD occupies one byte Start address means reading data from the address and it occupies 2 bytes with the fact that the MSB is in the front and the LSB is in th...

Page 131: ...88H to 0004H from the VFD with the address of 02H the frame structure is as follows RTU master command sent from the master to the VFD RTU slave response sent from the VFD to the master START T1 T2 T3 T4 START T1 T2 T3 T4 ADDR 02H ADDR 02H CMD 06H CMD 06H MSB of data writing address 00H MSB of data writing address 00H LSB of data writing address 04H LSB of data writing address 04H MSB of to be wri...

Page 132: ...0H means that if the master writes data to the VFD the data number depends on the data number in the command code The max continuous reading number is 16 For example write 5000 1388H to 0004H of the VFD whose slave address is 02H and 50 0032H to 0005H the frame structure is as follows The RTU request command is START T1 T2 T3 T4 time gap with a min length of 3 5 bytes ADDR 02H CMD 10H MSB of data ...

Page 133: ...rds For instance As for the VFD whose slave address is 01H the starting address of internal storage is 0004 read two words continuously the structure of this frame is listed as follows ASCII master command sent from the master to the VFD ASCII slave response sent from the VFD to the master START START ADDR 0 ADDR 0 1 1 CMD 0 CMD 0 3 3 MSB of starting address 0 Byte number 0 0 4 LSB of starting add...

Page 134: ... be written data 1 MSB of to be written data 1 3 3 LSB of to be written data 8 LSB of to be written data 8 8 8 LRC CHK Hi 5 LRC CHK Hi 5 LRC CHK Lo 9 LRC CHK Lo 9 END Hi CR END Hi CR END Lo LF END Lo LF 7 3 2 3 Command code 08H 0000 1000 diagnosis Meaning of sub function code Sub function code Instruction 0000 Return data based on query requests For example to query about the circuit detection inf...

Page 135: ... 3 2 4 Command code 10H continuous writing Command code 10H means the master write data to the VFD the number of data being written is determined by the command data number the max number of continuous writing is 16 words For instance Write 5000 1388H to 0004H of the VFD whose slave address is 02H write 50 0032H to 0005H of the VFD whose slave address is 02H then the structure of this frame is lis...

Page 136: ...rmation and setting function parameters of the VFD 7 4 1 Function code address format rules The parameter address occupies 2 bytes with the fact that the MSB is in the front and the LSB is in the behind The range of MSB and LSB are MSB 00 ffH LSB 00 ffH The MSB is the group number before the radix point of the function code and the LSB is the number after the radix point But both the MSB and the L...

Page 137: ...example the function code P00 07 is not stocked into EEPROM Only by changing the value in RAM can set the address to 8007H This address can only be used in writing RAM other than reading If it is used to read it is an invalid address 7 4 2 Description of other function addresses in Modbus The master can operate on the parameters of the VFD as well as control the VFD such as running or stopping and...

Page 138: ... braking torque 0 3000 1000 corresponds to the 100 0 of the rated current of the motor R W 2009H Special control command word Bit0 1 00 motor 1 01 motor 2 10 motor 3 11 motor 4 Bit2 1 torque control prohibit 0 torque control prohibit invalid Bit3 1 power consumption clear 0 no power consumption clear Bit4 1 pre exciting 0 pre exciting prohibition Bit5 1 DC braking 0 DC braking prohibition R W 200A...

Page 139: ... Bit5 Bit6 00 keypad control 01 terminal control 10 communication control R Fault code of the VFD 2102H See the fault type instruction R Identifying code of the VFD 2103H GD20 0x0106 R Operation frequency 3000H Range 0 00Hz P00 03 R Setting frequency 3001H Range 0 00Hz P00 03 R Bus voltage 3002H Range 0 2000V R Output voltage 3003H Range 0 1200V R Output current 3004H Range 0 0 3000 0A R Operation...

Page 140: ...FD with writing command 06H R characteristic can only read other than write and W characteristic can only write other than read Note when operating on the VFD with the table above it is necessary to enable some parameters For example the operation of running and stopping it is necessary to set P00 01 to communication running command channel And when operate on PID given it is necessary to set P09 ...

Page 141: ...ou need first to multiply 5 0 by 10 according to the scale to obtain an integer 50 that is 32H in the hexadecimal form and then transmit the following write command VFD address Write command Parameters address Data number CRC check After receiving the command the VFD converts 50 into 5 0 based on the fieldbus scale and then sets Wake up from sleep delay to 5 0s For another example after the upper ...

Page 142: ...t repeatedly 05H Password error The password entered in the password verification address is different from that set in P07 00 06H Data frame error The length of the data frame transmitted by the upper computer is incorrect or in the RTU format the value of the CRC check bit is inconsistent with the CRC value calculated by the lower computer 07H Parameter read only The parameter to be modified in ...

Page 143: ...with the address of 01H to 03 the command is as following VFD address Write command Parameters address Parameters data CRC check But the setting range of running command channel is 0 2 if it is set to 3 because the number is beyond the range the VFD will return fault response message as follows VFD address CRC check Fault code Abnormal response code Abnormal response code 86H means the abnormal re...

Page 144: ...dress LRC check Data content Byte number The data content is 0003H From the table 1 the VFD stops 7 5 2 Examples of writing command 06H Example 1 Make the VFD with the address of 03H to run forward See table 1 the address of communication control command is 2000H and forward running is 0001 See the table as follows Function instruction Address definition Data meaning instruction R W characteristic...

Page 145: ...Data number If the response message is as follows Parameters address VFD address Write command LRC check Data number Example 2 set the max output frequency of the VFD with the address of 03H as 100Hz Function code Name Description Default Modify P00 03 Max output frequency Used to set the max output frequency of the VFD It is the basis of frequency setup and the acceleration deceleration Setting r...

Page 146: ... 3 Examples of continuous writing command10H Example 1 make the VFD whose address is 01H run forward at 10Hz Refer to the instruction of 2000H and 0001 Set the address of communication setting frequency is 2001H and 10Hz corresponds to 03E8H See the table as follows Function instruction Address definition Data meaning instruction R W characteristics Communication control command 2000H 0001H Forwar...

Page 147: ... response message is as follows Continuous writing command Parameters address Data number VFD address LRC check Example 2 Set ACC time of 01H VFD as 10s and DEC time as 20s P00 11 ACC time 1 Setting range of P00 11 and P00 12 0 0 3600 0s Depend on model P00 12 DEC time 1 Depend on model The corresponding address of P00 11 is 000B the ACC time of 10s corresponds to 0064H and the DEC time of 20s cor...

Page 148: ... themselves 7 6 Common communication faults Common communication faults include the following No response is returned The VFD returns an exception response Possible causes of no response include the following The serial port is set incorrectly For example the converter uses the serial port COM1 but COM2 is selected for the communication The settings of the baud rates data bits stop bits and check ...

Page 149: ...on in the common DC system does not exceed the rated power of the motor A 1 2 Derating If the ambient temperature on the site where the VFD is installed exceeds 40 C the altitude exceeds 1000 m or the switching frequency is changed from 4 kHz to 8 12 or 15 kHz the VFD needs to be derated A 1 2 1 Derating due to temperature When the temperature ranges from 40 C to 50 C the rated output current is d...

Page 150: ...MC regulations A 3 EMC regulations The EMC product standard EN 61800 3 describes the EMC requirements on the VFD Application environment categories Category I Civilian environments including application scenarios where VFDs are directly connected to the civil power supply low voltage grids without intermediate transformers Category II All environments except those in Category I VFD categories C1 R...

Page 151: ... mitigation measures may be required A 3 2 VFDs of category C3 The anti interference performance of the VFD meets the requirements of environments Category II in the IEC EN 61800 3 standard The induction disturbance limit meets the following stipulations 1 Select an optional EMC filter according to Appendix C Optional peripheral accessories and install it following the description in the EMC filte...

Page 152: ...n bracket keypad Note An external keypad is the optional part for the VFD models of 1PH 220V 3PH 380V 2 2kW and 3PH 220V 0 75kW For the VFD models of 3PH 380V 4kW and 3PH 220V 1 5kW the keypad can be connected externally When connecting the keypad externally you can install it on the keypad adapter bracket There are two types of keypad adapter brackets which are commonly used with the keypad The k...

Page 153: ...1 Installation dimensions Keypad adapter bracket 2 Keypad adapter bracket 1 Keypad adapter bracket 2 Installation dimensions Installation dimensions Figure B 3 Outline and installation dimensions B 2 VFD dimensions Figure B 4 Wall mounting of VFDs of 1PH 220V 3PH 380V 2 2kW and 3PH 220V 0 75kW ...

Page 154: ... 60 0 185 0 175 0 140 5 137 3 Ø 5 1 GD20 2R2G 4 80 0 60 0 185 0 175 0 140 5 137 3 Ø 5 1 Figure B 5 Rail mounting of VFDs of 1PH 220V 3PH 380V 2 2kW and 3PH 220V 0 75kW Model W1 H1 H3 H4 D1 D2 Installation hole d Weight kg GD20 0R4G S2 80 0 160 0 35 4 36 6 123 5 120 3 Ø 5 0 9 GD20 0R7G S2 80 0 160 0 35 4 36 6 123 5 120 3 Ø 5 0 9 GD20 1R5G S2 80 0 185 0 35 4 36 6 140 5 137 3 Ø 5 1 2 GD20 2R2G S2 80 ...

Page 155: ...150 H1 H2 W1 W2 D2 Ø D1 Figure B 6 Wall mounting of VFDs of 3PH 380V 4 37kW and 3PH 220V 1 5 7 5kW H1 H2 W2 W1 D1 D2 W3 Figure B 7 Wall mounting of VFDs of 3PH 380V 45 75kW W1 W2 H1 H2 Ø D1 Figure B 8 Wall mounting of VFDs of 3PH 380V 90 110kW ...

Page 156: ... 113 0 Ø 6 5 58 GD20 011G 4 170 0 151 0 320 0 303 5 196 3 113 0 Ø 6 5 58 GD20 015G 4 170 0 151 0 320 0 303 5 196 3 113 0 Ø 6 5 83 GD20 018G 4 200 0 185 0 340 6 328 6 184 3 104 5 Ø 6 9 GD20 022G 4 200 0 185 0 340 6 328 6 184 3 104 5 Ø 6 9 GD20 030G 4 250 0 230 0 400 0 380 0 202 0 123 5 Ø 6 15 5 GD20 037G 4 250 0 230 0 400 0 380 0 202 0 123 5 Ø 6 15 5 GD20 045G 4 282 0 160 0 226 0 560 0 542 0 238 0 ...

Page 157: ... GD20 7R5G 4 191 2 151 174 11 5 370 351 324 12 196 3 113 Ø 6 M5 5 58 GD20 011G 4 191 2 151 174 11 5 370 351 324 12 196 3 113 Ø 6 M5 5 58 GD20 015G 4 191 2 151 174 11 5 370 351 324 12 196 3 113 Ø 6 M5 5 83 GD20 018G 4 266 250 224 13 371 250 350 6 20 3 184 6 104 Ø 6 M5 9 GD20 022G 4 266 250 224 13 371 250 350 6 20 3 184 6 104 Ø 6 M5 9 GD20 030G 4 316 300 274 13 430 300 410 55 202 118 3 Ø 6 M5 15 5 G...

Page 158: ...ftware Braking resistor Output filter Output reactor Motor Earth 1 2 4 3 5 PRG ESC DATA ENT QUICK JOG SHIFT RUN STOP RST RUN TUNE FWD REV LOCAL REMOT TRIP Hz A V RPM Pictures Name Descriptions 1 2 4 3 5 PRG ESC DATA QUICK JOG SHIFT RUN STOP RST RUN TUNE FWD REV LOCAL REMOT TRIP HZ A V RPM External keypad External keypads include the external keypads with and without the function of parameter copyi...

Page 159: ...ower cable Try to install the input filter near the input terminal side of the VFD Braking resistor Accessories used to consume the regenerative energy of the motor to reduce the DEC time The VFD models need only to be configured with braking resistors Output filter Accessory used to restrict interference generated in the wiring area on the output side of the VFD Try to install the output filter n...

Page 160: ... the insulation conditions of the input power cable of a VFD according to the local regulations before connecting it Model Recommended cable size mm2 Size of connectable cable mm2 Terminal screw Tightening torque Nm RST PE RST P1 PE UVW UVW GD20 0R4G S2 1 5 1 5 1 4 1 4 1 4 M3 0 8 GD20 0R7G S2 1 5 1 5 1 4 1 4 1 4 M3 0 8 GD20 1R5G S2 2 5 2 5 1 4 1 4 1 4 M3 0 8 GD20 2R2G S2 2 5 2 5 1 4 1 4 1 4 M3 0 8...

Page 161: ... current is the rated current The terminals and PB are used to connect to braking resistor If the control cable and power cable need to be crossed ensure that the angle between the control cable and the power cable is 90 degrees If the inside of the motor is wet the insulation resistance will decrease If you think there is moisture inside the motor dry the motor and re measure it C 4 Breaker and e...

Page 162: ...20 7R5G 2 50 63 50 GD20 0R7G 4 6 6 9 GD20 1R5G 4 10 10 9 GD20 2R2G 4 10 10 9 GD20 004G 4 25 25 25 GD20 5R5G 4 35 32 25 GD20 7R5G 4 50 40 38 GD20 011G 4 63 63 50 GD20 015G 4 63 63 50 GD20 018G 4 100 100 65 GD20 022G 4 100 100 80 GD20 030G 4 125 125 95 GD20 037G 4 150 160 115 GD20 045G 4 150 200 170 GD20 055G 4 200 200 170 GD20 075G 4 250 250 205 GD20 090G 4 325 315 245 GD20 110G 4 350 350 300 C 5 R...

Page 163: ...he following table If the distance is longer than 100 m contact our technical support technicians Input reactor Output reactor Model Input reactor Output reactor GD20 0R4G S2 GD20 0R7G S2 GD20 1R5G S2 GD20 2R2G S2 GD20 0R4G 2 ACL2 1R5 4 OCL2 1R5 4 GD20 0R7G 2 ACL2 1R5 4 OCL2 1R5 4 GD20 1R5G 2 ACL2 004 4 OCL2 004 4 GD20 2R2G 2 ACL2 004 4 OCL2 004 4 GD20 004G 2 ACL2 5R5 4 OCL2 5R5 4 GD20 5R5G 2 ACL2...

Page 164: ...urchasing assessories C 6 Filters C 6 1 C3 Filter model instruction B A C D E F G Field identifier Field description A FLT Name of the VFD filter series B Filter type P Power input filter L Output filter C Voltage class S2 AC 1PH 220V 15 240V 10 04 AC 3PH 380V 15 440V 10 D 3 digit development serial number For example 003 stands for the serial number of C3 filters in development E Filter performan...

Page 165: ...curs 1 EMC filter is suitable for the neutral grounding grid system If it is used in IT grid system neutral point is not grounded disconnect J10 2 During configuring residual current circuit breaker if tripping occurred during startup disconnect J10 Interference filters on the input side can reduce the interference of VFDs when used on the surrounding devices Noise filters on the output side can d...

Page 166: ...lowing steps 1 Connect the filter cable to the corresponding input terminal of the VFD according to the label 2 Fix the filter onto the VFD with M3 10 screws as shown in above picture C 6 4 C2 Filter type instruction B A C D E F Field identifier Field description A FLT Name of the VFD filter series B Filter type P Power input filter L Output filter C Voltage class S2 AC 1PH 220V 15 240V 10 04 AC 3...

Page 167: ...0 0R7G 2 GD20 1R5G 2 FLT P04016L B FLT L04016L B GD20 2R2G 2 GD20 004G 2 FLT P04032L B FLT L04032L B GD20 5R5G 2 GD20 7R5G 2 FLT P04045L B FLT L04045L B GD20 0R7G 4 FLT P04006L B FLT L04006L B GD20 1R5G 4 GD20 2R2G 4 GD20 004G 4 FLT P04016L B FLT L04016L B GD20 5R5G 4 GD20 7R5G 4 FLT P04032L B FLT L04032L B GD20 011G 4 GD20 015G 4 FLT P04045L B FLT L04045L B GD20 018G 4 GD20 022G 4 FLT P04065L B F...

Page 168: ...r property loss may be caused Only qualified electricians are allowed to perform the wiring Otherwise damage to the VFD or brake components may be caused Read the braking resistor instructions carefully before connecting them to the VFD Connect braking resistors only to the terminals PB and Do not connect them to other terminals Otherwise damage to the brake circuit and VFD and fire may be caused ...

Page 169: ...20 055G 4 B 8 8 41 66 8 GD20 075G 4 B 6 5 11 56 90 6 4 GD20 090G 4 B 5 4 14 68 108 4 4 GD20 110G 4 B 4 5 17 83 132 4 4 Note Select braking resistors according to the resistance and power data provided by our company The braking resistor may increase the brake torque of the VFD The preceding table describes the resistance and power for 100 brake torque 10 brake usage 50 brake usage and 80 brake usa...

Page 170: ...The materials near the braking resistor must be non flammable The surface temperature of the resistor is high Air flowing from the resistor is of hundreds of degrees Celsius Prevent any materials from coming into contact with the resistor Goodrive20 series VFDs need only external braking resistors PB and are the terminals for connecting braking resistors Installation of braking resistors is shown ...

Page 171: ...6 6 0 0 7 0 0 9 5 7 ...

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FOTEK GD20-004G-2, Operation Manual

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