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Forum SSW 40 Operating Instructions Manual Download Page 59

Operation Maintenance Manual 

2018-05 

PN 9GV73109 - Revision: 02 

Safety Spinning Wrench 

59

SE

RV

ICE

5.3.6 

9GV73500 Hanger Assembly

Fig. 40:  9GV73500 Hanger Assembly

Parts list 9GV73500 Air Motor Assembly

Pos. Qty. P/N

Description

1

1

9G5005

Lift Cylinder Assembly

2

1

9GV76543

Machined Hanger

3

1

9GV74242

Rod Hanger

4

2

9GV76256

Support Washer

5

2

612603

Retaining Ring

6

1

9BN0115363

3/4

 - 10 x 2 - 

1/2

 HHCS

7

1

9BN1136416

3/4

 - 10 Hex Nut

8

2

9GV76230

Pivot Block Cover

9

2

9GV76231

Pivot Block Cover Gasket

10

8

9BN0115107

3/8

 - 16 x 1 - 

1/4

 HHCS

12

8

792199

Washer

13

2

9GV74241

Stop

14

2

9BN0115307

5/8

 - 11 x 1-

1/4

 HHCS

15

2

792106

Washer

16

2

9GV74610

Hanger Block

17

2

9BN60102

1/8

 Straight Grease Zerk

18

2

9GV74611

Thrust Washer

19

2

9GV74612

Hanger Block Bushing

Pos. Qty. P/N

Description

20

2

9GV74584

Top Counter Block

21

1

9GV74608

Screw Cap

22

1

9GV74607

Grease Seal Cap

23

4

9BN1123146

10 - 24 x 

3/4

 SHCS

24

4

792114

Washer

25

1

9GV51300-320-B

O Ring

26

1

9GV75166

Adjustment Handle Assembly

27

1

9GV75166-2

Adjustment Handle Seal

28

1

9GV75049

Knob

29

1

9BN1123303

3/8

 - 16 x 

3/4

 SHCS

30

1

9GV76172-1

Right Pivot Block

31

1

9GV76172-2

Left Pivot Block

32

1

9GV74603

Adjustment Screw

33

1

9GV74709

Sleeve

34

1

9BN1133815

3/8

 Washer

35

2

9GV53600-334

External Retaining Ring

36

2

9BN1125537

UNRC Set Screw

37

2

9BN65080

1/8

 x 2 Cotter Pin

Summary of Contents for SSW 40

Page 1: ...Products Forum Handling Tools Operation Maintenance Manual Handling Equipment Rig Floor Equipment Copyright 2017 FORUM ENERGY TECHNOLOGIES INC All rights reserved Operating Instructions Original Operating Instructions Safety Spinning Wrench SSW 40 Pneumatic operated ...

Page 2: ...ES INC Other company brands and product names may be trademarks or registered trademarks of the respective companies and are also acknowledged All data in this manual takes place using best knowledge This manual is based on the latest product information that was available at the time of printing Depending on ongoing technical improvements ISO 9001 Forum Handling Tools reserves the right to alter ...

Page 3: ...lation and Arrangement 38 3 4 Installation Checklist 40 4 COMMISSIONING AND OPERATION 42 4 1 Commissioning 42 4 1 1 Safety Considerations 42 4 1 2 Connecting Pneumatic System 43 4 1 3 Commissioning Checklist 44 4 2 Operation 45 4 2 1 Positioning and clamping the SSW 40 46 4 2 2 Motor Direction 46 4 3 Troubleshooting 47 5 SERVICE 50 5 1 Malfunction 50 5 2 Repair 50 5 2 1 Repair by Customer 50 5 2 2...

Page 4: ...legs or a comparable structure The SSW 40 can be operated easily by one man The design of the SSW 40 allows the user to grip and spin pipes of different sizes ensuring a safe hold and spin while minimizing the possibility of damage to the pipe The SSW 40 is available for pneumatic power operation only Additionally the intended use covers the compliance and observance of all procedures and safety n...

Page 5: ...s or installation of optional equipment all safety equipment must be reinstalled and checked by the operator for proper function IV Potential Misuse This OMM contains information and warnings on procedures that address hazardous conditions and could cause personal injury but cannot reflect all fashions in which hazardous consequences may occur due to service and or operation All personnel using th...

Page 6: ...and at the instructions of a trained specialist VI Obligations of the Operating Company Planning and Checking Safety Measures The obligation of the operating company to due diligence includes planning safety measures and supervising their observance All personnel performing work on and with the SSW 40 must be trained by the operating company for the work performed on and with the SSW 40 All person...

Page 7: ...s Pneumatics Authorizations according to standards of safety engineering Starting up SSW 40 Marking of SSW 40 Basic knowledge of installation and operation of the SSW 40 Special Technical Knowledge Only specially trained personnel should perform the following work Work Performed Qualifications Work on pneumatic system Special knowledge and experience with work on pneumatic systems Work on mechanic...

Page 8: ...for humans Failure to observe can lead to irreversible or lethal injuries The symbol as specified in ANSI Z535 6 emphasizes the cause Measures for avoiding are listed IX 01 Safety Precaution Preliminary Safety Precautions Safety precautions are given in the preceding form at the beginning of complete chapters or sections They apply for the entire chapter or the entire subsequent section Safety Pre...

Page 9: ...t any necessary sequence are marked with a dash at the left side of the column Individual activities to be performed are indicated by a dot to the left of the column Relevant consequences of an action or work step are marked with an arrow in the left margin Enumerations in a certain sequence e g a series of work steps are indicated by sequential numbers 1 2 3 in the left margin For example 1 Unscr...

Page 10: ... Tools GmbH Forum Handling Tools Hermann Blohm Straße 2 20457 Hamburg Germany Tel 49 40 37022 6855 Fax 49 40 37022 6899 1023 FORUM Drive Broussard LA 70518 USA Tel 1 337 373 1800 Fax 1 337 369 6893 E Mail oiltools f e t com web www f e t com www blohmvoss oiltools com FORUM ENERGY TECHNOLOGIES Drilling Service Locations Email ForumDP Sales f e t com Canada Mexico Scotland Nr 106 3903 75 Ave Leduc ...

Page 11: ...on instructions for this product as well as the operation instructions safety and update notes for other Forum Handling Tools products can be reached via the homepage To join our Internet Technical Documentation service with the latest updates on new technical documentation in a casual way you must register to our service with your email address and name in the customer login area q on www blohmvo...

Page 12: ...product as well as the operation instructions safety and update notes for other Forum Handling Tools products can be reached via the FORUM homepage To join our Internet Technical Documentation service with the latest updates on new technical documentation in a casual way you must register to our service with your email address and name in the customer login area q on https www accessoiltools com f...

Page 13: ...eter ft lb foot pounds torque DP Drill Pipe gpm US gallon per minute EU External Upset in inch es Hyd Hydraulic Operated kW kilowatt ID inside diameter kPa kilop Pascal IEU Internal External Upset kg kilogram s IU Internal Upset lb pound s OD outside diameter m meter s P N part number mm millimeter s qty quantity Nm Newton meter torque max maximum oz ounce s min minimum psi pounds per square inch ...

Page 14: ...Operation Maintenance Manual 14 2018 05 PN 9GV73109 Revision 02 Safety Spinning Wrench This page is intentionally left blank ...

Page 15: ...Operation Maintenance Manual 2018 05 PN 9GV73109 Revision 02 Safety Spinning Wrench 15 D E S C R I P T I O N DESCRIPTION ...

Page 16: ...d collars Designed to be compact and self contained The SSW 40 does not require a stand alone power pack The gripping pressure and spinning are generated at the pipe spinner Fig 4 SSW 40 main assemblies 1 1 SSW 40 Main Assemblies The SSW 40 consists of the assemblies described below INFO Please note that this illustration does not reflect the scope of delivery see also Chapter V Warranty and Lia V...

Page 17: ... The bellow assembly consisting of the bellow and the clamping valve generates the contact pressure which is necessary to receive the required torque moment Therewith the SSW 40 operates like a clamp Lifting Valve and lifting cylinder A cylinder controlled by a valve which lowers or raise the SSW 40 to the correct position on the pipe The Valve is located at the pneumatic manifold under the Bellow...

Page 18: ...g moment is transmitted by a gearing mechanism which consists of gears bearings and feather keys The Transmission transmit a generated turning moment from the air motor to the rollers Adjustable Handle The adjustment screw allows the variation between different pipe sizes 3 1 2 to 9 1 2 Therefore the handle only has to be pulled out and expanded A rotation clockwise or anticlockwise change the wor...

Page 19: ...he speed of the air motor Snub Line Sensor This pneumatic operated sensor will detect the presence of tension in the snub line of a pipe spinner If no tension is detected the pipe spinner will work with a reduced rotating speed to prevent the spinner to kick Additionally this sensor will prevent the spinner from swinging if the spinner direction is inadvertently reversed Once tension on the snub l...

Page 20: ...m 7079 l min Temperature working range ambient 4 F 20 C to 140 F 60 C Working range 3 1 2 to 9 1 2 Supply connection 1 x 20 hose Part number 9GV73109 Motor Assembly RPM 0 to 125 RPM Width 22 44 inch 570 mm Length 49 21 inch 1250 mm Height 18 31 inch 465 mm Weight 1036 17 lbs 470 kg Noise 86 dp 1 4 Main Dimensions Fig 14 A Dimension Fig 15 B and C Dimension with cylinder in operating position Fig 1...

Page 21: ...2G IIB T5 for hydraulic and pneumatic tools or II 2G IIB T6 for manual tools with CE marking with reference to the ATEX guideline Marking of the equipment for the Ex range II Equipment group II 2 Equipment category G For explosive mixtures of air and combustible gases mists or vapors G IIB Category for gases T5 T6 Temperature class 1 6 Equipment Markings The markings serve for traceability and pro...

Page 22: ...sor is designed with a safety factor of 3 00 per the latest edition of API 7K and is compatible with all makes of pneumatic pipe spinners Fig 19 Grease Pump Fig 20 Snub Line Sensor 1 8 Recommended Consumables 1 8 1 Recommended Lubricants Forum Handling Tools recommends use of the following lubricants for effective lubrication under various ambient conditions Brand Name Temperature range Remarks Fi...

Page 23: ...g for improved access as a system user will have the full functionality of Tier I Access but will be able to manipulate their assets Additional functionality includes but is not limited to Assigning Inspection and Certification due dates and reminders Attaching Internal Inspection Checklists Documentation Managing Asset Locations Assigning Internal Asset Serial Numbers INFO For detailed RFID instr...

Page 24: ...Operation Maintenance Manual Safety Spinning Wrench PN 9GV73109 Revision 02 2018 05 24 This page is intentionally left blank ...

Page 25: ...Operation Maintenance Manual 2018 05 PN 9GV73109 Revision 02 Safety Spinning Wrench 25 S A F E T Y SAFETY ...

Page 26: ...udgement should be used at all times surrounding the use of the SSW 40 The SSW 40 should only be used for its intended purpose Rectify all faults immediately which could have a negative effect on the SSW 40 safety 2 1 General Safety Precautions Ensure that work on the SSW 40 particularly installation maintenance and repair work is performed only by personnel with the necessary qualifications and w...

Page 27: ...s e g lubricants fluids with the skin mucous membranes eyes and respiratory paths CAUTION Risk of stumbling tripping This symbol warns of tripping hazards which can lead to stumbling resulting in injuries 2 3 Safety Precautions The safety precautions in this OMM are using standardized depictions and symbols Examples of the symbols and terms used in this OMM are explained below These are shown wher...

Page 28: ...nts Fig 21 Safety precautions on machine WARNING Danger of pinching crushing hands Keep clear of moving parts during operation NOTE Lifting point locations are marked on the device where slings can be securely fastened Thus the safe transport of FORUM Handling Tools equipment is ensured q q e w r WARNING Danger of pinching crushing body Keep clear of moving parts during operation t t r q w e ...

Page 29: ... in hazardous areas may be used INFO The operating company is responsible for ensuring that all personnel working on the machine is familiar with the remaining risks and observe the appropriate safety precautions CAUTION Never operate the SSW 40 without the Snub Line Sensor 2 5 1 Danger of Pinching Crushing WARNING Danger of pinching crushing hands Moving parts pose a hazard during assembly set up...

Page 30: ...es and screw connections Replace damaged parts with new ones 6 Never search for leaks with your bare hands always wear protective gloves Use paper or wood to check for minor leaks 7 Repair or replace leaks and damaged pressure lines immediately 2 5 2 Incorrect Handling of Pneumatic Equipment WARNING Defective pneumatic lines pose an injury hazard Route pneumatic lines safely and check regularly fo...

Page 31: ...e clothing watches or bracelets which can be dangerous in some circumstances FORUM Handling Tools strongly recommends to not wear those clothing on the job 13 Do not store materials tools or other equipment on or next to the SSW 40 14 Always listen for abnormal noises during operation In the event of an abnormal occurrence noise irregular motion etc immediately stop operation and secure the area f...

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Page 33: ...Operation Maintenance Manual 2018 05 PN 9GV73109 Revision 02 Safety Spinning Wrench 33 T R A N S P O R T I N S T A L L A T I O N TRANSPORT INSTALLATION ...

Page 34: ... required for the intended operation of the SSW 40 Safety Spinning Wrench as described in Chapter 1 DESCRIPTION on page 16 For detailed scope refer to purchase order 3 1 1 Unpacking and Disposal of Packing Material Remove the transport packaging and transport aids before hoisting the SSW 40 NOTE Do not remove transport retainers Remove transport retainers only at the installation site just before ...

Page 35: ...n and maintenance Maintenance work A free space requirement of approx 2 m around the SSW 40 is required for work e g maintenance work Lifting and Operation A free space of approx 4 m around the SSW 40 is required for lifting and operation Stay additionally away from the lifting assembly Fig 23 SSW 40 Hazardous Locations Fig 24 SSW 40 Working place maintenance and storage Fig 25 SSW 40Working place...

Page 36: ...rting capacity of the subsurface 4 Ensure that such work is performed only by sufficiently qualified personnel 5 Always shut off SSW 40 before transport and secure against starting back up unintentionally Start de installation only after residual energy has been dissipated 6 Ensure that visual and audio contact exists between the crane operator and operating personnel 7 Secure the area against una...

Page 37: ... hazard Do not guide the machine manually when lowering Use cables to align SSW 40 Lifting safety on installation site Hoist the machine safely 1 Attach the SSW 40 only at the device top 2 Use wire ropes with circular slings with a load carrying capacity appropriate to the weight of the SSW 40 3 Attach and tension hoisting ropes straight and without kinks 4 Use hoisting cables and load hooks with ...

Page 38: ...Please refer to described routines if it named in other processes Tools The following tools are required Crane Suitable hoisting equipment Lifting eyes WEAR PROTECTIVE HELMET WEAR PROTECTIVE GLOVES WEAR SAFETY SHOES DANGER Suspended load The falling load can cause severe even lethal injuries NEVER stand beneath or in the swing area of lifted loads WARNING Danger of pinching crushing hands Severe p...

Page 39: ...under tension before starting operation Info SNUB LINE SENSOR Please make sure that it is installed according to operation Spin In left hand side Spin out right hand side NOTE Backup line must have appropriate length CAUTION NEVER cross the backup lines CAUTION NEVER operate the SSW 40 without a Snub Line Sensor NOTE ALWAYS use two backup lines Having only one cable would allow the possibility of ...

Page 40: ...onal Snub Line Sensor is installed on the correct side Spin In left hand side Spin out right hand side OK Lubrication has been performed as descripted in 6 1 Lubrication on page 73 OK There is enough space to work securely OK There are no unnecessary pneumatic hoses and cables on the ground Pneumatic Connections OK The SSW 40 is connected to the pneumatic power supply OK All connections are made p...

Page 41: ...Operation Maintenance Manual 2018 05 PN 9GV73109 Revision 02 Safety Spinning Wrench 41 COMMISSIONING OPERATION C O M M I S S I O N I N G O P E R A T I O N ...

Page 42: ...r suspended loads and in the swing area of suspended loads WARNING Danger of pinching crushing body DO NOT step between the unsecured frames of the unclamped device NEVER reach in the SSW 40 WEAR EYE PROTECTION WEAR PROTECTIVE HELMET WEAR PROTECTIVE GLOVES WEAR SAFETY SHOES INFO FORUM Handling Tools recommends having the SSW 40 put into service by FORUM Handling Tools 4 1 1 Safety Considerations S...

Page 43: ...assembly rotate in the same direction Do the roller assemblies spin smoothly Are there any noises or vibrations during spinning operation which may indicate damages to the bearings or gearings 4 Ensure that required operating data is observed Operating pressure Air 90 to 160 Psi 6 2 to 11 03 bar 4 1 2 Connecting Pneumatic System Ensure that only personnel trained for such work and conscious of the...

Page 44: ...OK Air filter and regulator Lubricated and de watered air regulator and lubricator installed OK Check Air Supply line is connected OK Check for leaks in the pneumatic system OK Apply grease to all greasing points OK Check oil level in gear box Installation and function OK Backup lines are installed optional Snub Line Sensor is installed on the correct side Spin In left hand side Spin out right han...

Page 45: ...ing area of suspended loads WARNING Danger of pinching crushing body DO NOT step between the unsecured frames of the unclamped device NEVER reach in the SSW 40 WEAR EYE PROTECTION WEAR PROTECTIVE HELMET WEAR PROTECTIVE GLOVES WEAR SAFETY SHOES WEAR EAR PROTECTION Operational Safety 1 Do not touch the SSW 40 while in operation 2 All screw are tightened 3 Make sure that ALL pneumatic lines are isola...

Page 46: ... pipe 7 Pull the clamp control w lever to unclamp the pipe and then swing the SSW 40 away from the pipe 4 2 2 Motor Direction 1 Position the lockout q to spin in the desired direction spin in or spin out 2 The lockout will prevent spinning in the undesired direction 3 Push the throttle control lever w to spin in or pull to spin out Handling the adjustment screw 1 Pull out the adjustment handle out...

Page 47: ... unclamp Rollers do not rotate Rollers do not rotate simultaneously The rollers run out of centre The SSW 40 spins slowly The rollers overrun The SSW 40 is not able to clamp the pipe completely Incorrect lifting and lowering operation Device is grease dry unless lubrication has been performed FORUM Handling Tools recommends to follow this step in case of unsolvable problems FORUM Handling Tools re...

Page 48: ...Operation Maintenance Manual Safety Spinning Wrench PN 9GV73109 Revision 02 2018 05 48 This page is intentionally left blank ...

Page 49: ...Operation Maintenance Manual 2018 05 PN 9GV73109 Revision 02 Safety Spinning Wrench 49 S E R V I C E SERVICE ...

Page 50: ...by Customer It is only permissible for the customer company operating the SSW 40 to replace defective parts with OEM Original Equipment Manufacturer parts approved by FORUM Handling Tools in conformance with the present operating instructions Use of parts not approved by FORUM Handling Tools voids the warranty 5 2 2 Repair by Manufacturer Ensure that only FORUM Handling Tools or an authorized serv...

Page 51: ...on to the method of tightening as the tightening torques may vary on the methods INFO As a result from tests the Wedge Locking style washers were safely secured even after reuse 30 times Make visual inspection of the washers during every maintenance Make sure that the cams cam tops are not damaged or rounded and that the teeth are not worn off Lubricate the joint and the mating surfaces if possibl...

Page 52: ... Left Body Half Sub Assembly 3 1 9GV73500 Hanger Assembly 4 1 9GV76237 Bellow Assembly 5 1 9GV10000 Pneumatic Assembly 6 1 9G1030 12 Maintain F L Tag 7 1 9G1030 10 Read Manual Tag 8 6 9BN41203 Rivet 9 1 9GV76141 Lifting Valve 10 1 9GV200712 SSW 40 Valve Assembly 11 1 1143666 Pneumatic Snub Line Sensor Assembly 12 1 9GV74236 Filter Regulator Operation Maintenance Manual Safety Spinning Wrench PN 9G...

Page 53: ...Operation Maintenance Manual 2018 05 PN 9GV73109 Revision 02 Safety Spinning Wrench 53 SERVICE 5 3 2 9GV73100 Right Body Half Assembly Fig 36 Right Body Half Assembly ...

Page 54: ...ft 23 1 9GV74919 Motor Compound Gear 24 1 9GV73085 Roller Compound Gear 25 13 9BN0115103 Screw 26 23 792199 Washer 27 1 9GV73094 1 Bearing Gasket 28 4 9GV201523 Retainer 29 4 9GV73091 Bearing For SSW 40 30 4 9GV76089 Spacer 31 4 9GV51300 152 B O Ring 32 2 9GV201521 SSW 40 Drive Roller Shaft 33 2 9GV73078 1 Drive Roller Key 34 4 9GV75249 Roller Gear Key 35 2 9GV76570 SSW 40 Steel Drive Roller 36 2 ...

Page 55: ...Operation Maintenance Manual 2018 05 PN 9GV73109 Revision 02 Safety Spinning Wrench 55 SERVICE 5 3 3 9GV73200 Left Body Half Assembly Fig 37 GV73200 Left Body Half Assembly ...

Page 56: ...asher 26 1 9GV73094 1 Bearing Gasket 27 4 9GV201523 Retainer 28 4 9GV73091 Bearing For SSW 40 29 4 9GV76089 Spacer 30 4 9GV51300 152 B O Ring 31 2 9GV201521 SSW 40 Drive Roller Shaft 32 2 9GV73078 1 Drive Roller Key 33 4 9GV75249 Roller Gear Key 34 2 9GV76570 SSW 40 Steel Drive Roller 35 2 9GV53500 354 Internal Ring 36 2 9GV73449 Spacer Shield 37 2 9GV201522 Roller Gear 38 1 9GV73092 Gasket 39 1 9...

Page 57: ...ws Actuator 2 1 9GV75830 Right End Cap Assembly 3 1 9GV76234 Left End Cap Assembly 4 1 9GV75829 Center Link 5 1 9GV75828 Clevis Link 6 1 9GV75121 Clevis Pin 7 2 9GV75835 Bellows Assembly 8 18 9GV76539 SSW 40 Bellows Bolt 9 6 9GV76539 1 SSW 40 Bellows Bolt 10 24 792112 Washer 11 24 9GV55205 C Bellows Hex Nut 12 3 9BN65080 1 8 x 2 Cotter Pin 13 4 9GV75874 Cylindrical Bushing 14 1 9GV75875 Flanged Bu...

Page 58: ...ing 2 2 9GV14694 37 Ball Bearing 3 1 9GV14694 41 Air Motor Lower Plate 4 1 9GV14694 35 Liner 5 1 9GV76187 1 Dowel 6 1 9GV76187 2 Rotor 7 6 9GV14694 39 Rotor Blade 8 1 9GV14694 40 Bearing Spacer 9 1 9GV14694 33 Air Motor Upper Plate 10 1 9GV14694 34 Clamp Bearing Nut 11 1 9GV14694 32 Bearing Clamp Screw 12 1 9GV74555 20 Cover Gasket 13 1 9GV76187 3 Motor Housing Cover 14 9 792112 Washer 15 1 9BN011...

Page 59: ...1 Stop 14 2 9BN0115307 5 8 11 x 1 1 4 HHCS 15 2 792106 Washer 16 2 9GV74610 Hanger Block 17 2 9BN60102 1 8 Straight Grease Zerk 18 2 9GV74611 Thrust Washer 19 2 9GV74612 Hanger Block Bushing Pos Qty P N Description 20 2 9GV74584 Top Counter Block 21 1 9GV74608 Screw Cap 22 1 9GV74607 Grease Seal Cap 23 4 9BN1123146 10 24 x 3 4 SHCS 24 4 792114 Washer 25 1 9GV51300 320 B O Ring 26 1 9GV75166 Adjust...

Page 60: ...N Description 1 1 9GV76101 Manifold 2 1 9GV76140 Clamp Valve Assembly 3 1 9GV76141 Lift Valve Assembly 4 6 9BN1123210 1 4 20 x 3 4 SHCS 5 6 792194 Washer 6 1 9HC16HHP 1 Countersunk Plug 7 1 9HC44FTX 1 4 MJIC x 1 4 MPT Straight 8 1 9HC88FTX 1 2 JIC x 1 2 MPT 9 1 9HC1212FTX 3 4 Jic x 3 4 MPT Straight 10 1 9GVGHN16 Connection Socket 11 1 9GV19159 90 Degree Swivel Joint 12 5 9HC2HHP 1 8 NPT Plug 13 1 ...

Page 61: ...Operation Maintenance Manual 2018 05 PN 9GV73109 Revision 02 Safety Spinning Wrench 61 SERVICE 5 3 8 9GV10000 Pneumatic Assembly Fig 42 Pneumatic Assembly Part 1 ...

Page 62: ...Operation Maintenance Manual Safety Spinning Wrench PN 9GV73109 Revision 02 2018 05 62 SERVICE Fig 43 Pneumatic Assembly Part 2 Fig 44 Pneumatic Assembly Part 3 ...

Page 63: ...V76252 Ext Pipe 37 Deg Elbow 105 Deg 12 1 9HC1212CTX 3 4 JIC x 3 4 MPT 90 13 2 9GVW90HN08HJ Screw In Socket 14 1 9HC5502SB1212 3 4 MPT x 3 4 FPT Special 90 15 1 9HC48CTX 1 4 JIC x 1 2 MPT 90 16 1 9GV74238 2 Quick Release Exhaust 17 1 9GVW45HJ08FL Special Fitting For SSW 40 18 1 9GV76161 Quick Exhaust Valve Hose Assembly 19 1 9GV990141 395 Quick Exhaust Valve Hose Assembly 20 1 9GV75924 Right Hose ...

Page 64: ...3 9 1 Motor Valve 9GV73300 Fig 45 Motor Valve 9GV73300 Parts list 9GV73300 Motor Valve Pos Qty P N Description 1 1 9GV76236 SSW 40 Motor Valve 2 1 9GV76247 Lock Out Bracket 3 3 9BN0115015 1 4 20 X 3 HHCS Capscrew 4 3 792194 Washer 5 1 9GV73614 Lock Out Arm Assembly 6 1 9GV75623 Spin In Out Tag 7 1 9GV51604 8 C Roll Pin 8 3 9BN41203 Rivet ...

Page 65: ...40 Valve Only 2 1 9GV200712 1 Valve Arm 3 1 9GV200712 2 Valve Arm Roller 4 1 9GV200712 3 Valve Roller Pin 5 1 9GV200712 4 Valve Arm Roller Bushing 6 1 9BN65076 1 8 x 1 Cotter Pin 7 3 9BN1123210 1 4 20 x 3 4 SHCS 5 3 9 3 Lift Valve Assembly 9GV76141 Fig 47 Lift Valve Assembly 9GV76141 Parts list 9GV76141 Lift Valve Assembly Pos Qty P N Description 1 1 9GV76141 2 9GV73109 Lift Valve 2 1 9GV76141 1 L...

Page 66: ...0 Parts list 9GV76140 Valve Assembly Pos Qty P N Description 1 1 9GV76140 2 Clamp Valve 2 1 9GV76143 Clamp Unclamp Plate 3 2 9BN41203 Rivet 5 3 9 5 Filter Regulator 9GV74236 Fig 49 Filter Regulator 9GV74236 Parts list 9GV74236 Filter Regulator Pos Qty P N Description 1 1 9G4100 1 Filter 2 1 9G4103 1 Air Regulator 3 1 9G4101 1 Lubricator 4 2 9AF114X3N 1 1 4 x 3 Nipple ...

Page 67: ...Operation Maintenance Manual 2018 05 PN 9GV73109 Revision 02 Safety Spinning Wrench 67 SERVICE 5 3 10 Pneumatic Diagram Fig 50 SSW 40 Pneumatic Diagram ...

Page 68: ...alve Hose Assembly S3 1 9GV75924 Right Hose Assembly S4 1 9GV75925 Left Hose Assembly S5 1 9GV76261 1 Inboard Hose Assembly S6 1 9GV76261 2 Outboard Hose Assembly S7 1 9GSUPPLYHOSE Supply Hose Assembly S8 1 9GV58572P080051 Lift Cylinder Hose Assembly S9 1 9GV76160 Throttle Vlv Hose S12 1 612751 Snub Line Hose Assembly 1 S13 1 612752 Snub Line Hose Assembly 2 T1 1 9GV75920 T Connection T2 1 9GV7425...

Page 69: ...ear items that may be beneficial to keep on hand for repair and maintenance 9GV73109 RSP Part Number Description Qty 9GV76570 SSW 40 Steel Drive Roller 4 9GV73091 Bearing for SSW 40 8 9GV51300 152 B O Ring 8 9GV76089 Spacer 8 9GV75803 Clamp Lift Valve Seal Kit 2 9GV13001 Body Seal Kit 1 9GV74628RK Motor Repair Kit F SSW 40 0 9GV74628 RK SSW 40 Motor Repair Kit 2 9GV73094 1 Bearing Gasket 2 9GV7309...

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Page 71: ...Operation Maintenance Manual 2018 05 PN 9GV73109 D Revision 02 Safety Spinning Wrench 71 I N S P E C T I O N M A I N T E N A N C E INSPECTION MAINTENANCE ...

Page 72: ...r an authorized repair company 2 Ensure that exclusively the FORUM Handling Tools Service Department or an authorized repair company observing the FORUM Handling Tools welding instructions performs welding work on cast parts 3 Ensure that all other maintenance work is performed only by personnel trained for this work and familiar with the risks involved in operating the machine 4 Ensure that all r...

Page 73: ...W 40 needs to be lubricated regularly on hourly basis in operation following locations Roller assembly 2x q Hanger assembly w Adjustment assembly e Grease nipple for transmission oil r Info The specified lubricants can be obtained through FORUM Handling Tools Contact your local representative 6 2 Lubricator and de water unit The lubricator unit should be filled with antifreeze oil to prevent freez...

Page 74: ...rea SSW 40 partly dismantled IV Every 1 year SSW 40 removed from operation area SSW 40 completely dismantled INFO The above mentioned inspection intervals refer to a 100 use of the SSW 40 on each day of a week 24 7 Personal inspection intervals may vary according to the type and extent of use and may need to be adjusted All inspection categories are in accordance with the latest API RP 8B Ensure t...

Page 75: ...arts to determine the wear limits according to the specified tolerances API is necessary 6 4 4 Inspection Category IV In addition to the inspections in Category III Category IV includes a check and exchange op pneumatic pipes and equipment Scope Prerequisites Appropriately equipped workshop Inspect all parts for excessive wear cracks deformation and other damage a removal of certain parts to deter...

Page 76: ...ways document all performed inspections and store them safely Machine model SSW 40 Serial number Inspection Category I Date Place of Inspection Result Name of Inspection Operator Supervisor Sign OK NOK Remarks Inspection Category II Date Place of Inspection Result Name of Inspection Operator Supervisor Sign OK NOK Remarks Inspection Category III Date Place of Inspection Result Name of Inspection O...

Page 77: ...ntamination on the SSW 40 Remove this contamination regularly to prevent incrustation and ensure safe operation of the machine To clean shut off the SSW 40 disconnect from pneumatic system and release attachments Time of Cleaning Clean contamination from the SSW 40 regularly The machine should be cleaned thoroughly at the end of each shift at the latest Procedure and Cleaning Agents FORUM Handling...

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Page 79: ...Operation Maintenance Manual 2018 05 PN 9GV73109 D Revision 02 Safety Spinning Wrench 79 S T O R A G E D I S P O S A L STORAGE DISPOSAL ...

Page 80: ... Wrench as described in chapter Lubrication 6 Conserve all not painted metal surfaces FORUM Handling Tools recommends the use of a lubricant or Tectyl These surfaces should be checked periodically to be sure that no corrosion has occurred 7 Protect the machine against water penetration with a plastic tarp 8 If stored for more than three months bleed the pneumatic lines Intermediate Storage Protect...

Page 81: ...ing to international national and local regulations Never dispose of oils greases oily cleaning rags or oily water together with industrial or domestic wastes Observe the safety data sheets published by the manufacturers on environmental hazards and disposal of the service and operating products used Ensure that all service and operating products as well as replacement parts are disposed of safely...

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Page 83: ...Operation Maintenance Manual 2018 05 PN 9GV73109 D Revision 02 Safety Spinning Wrench 83 APPENDIX A P P E N D I X ...

Page 84: ...intenance Manual Safety Spinning Wrench PN 9GV73109 D Revision 02 2018 05 84 APPENDIX 8 Appendix A Sample of EC Declaration Page 85 B Third Party Documents Page 86 I Safety Data Sheet Page 86 II Components Page 87 ...

Page 85: ...Operation Maintenance Manual 2018 05 PN 9GV73109 D Revision 02 Safety Spinning Wrench 85 APPENDIX A Sample of EC Declaration Fig 56 EC Certificate of Conformity Sample ...

Page 86: ... S2 M 32 Hydraulic Fluid Shell Tellus S2 M 68 Hydraulic Fluid Shell Tellus S2 V 15 Hydraulic Fluid Shell Tonna S2 M 68 Lubricant Buster 2007 Lubricant AVIATICON FETT XRF Lubricant KO5 Lubricant Lubrimatic Multipurpose Lithium Lubricant MasterPro Hi Temp WB Lubricant Mobil CM L Lubricant Mystik JT 6 Multi purpose 2 Lubricant Permatex 767 Anti Seize Lubricant Lubricant Shell Gadus S2 V220 2 Lubrican...

Page 87: ...er Paint Startex Paint Thinner Paint Uni Paint Markers Safety adhesive Loctite 242 Threadlocker Safety adhesive Loctite 262 High Strength Safety adhesive Loctite 515 Gasket Eliminator Safety adhesive Loctite Clover Compound Safety adhesive Loctite Silver Grade Anti Seize II Components Component Name Link to file Safety Washer NordLock Lifting RUD VRS Starpoint Lifting RUD VLBG Load Ring ...

Page 88: ... enhance our customer s performance and we listen to their needs and work with them to solve their challenges Good place to work We are committed to creating a workplace that fosters innovation teamwork and pride Every team member is integral to our success and is treated equally and fairly No one gets hurt The safety of our employees and customers is our first priority coupled with a healthy resp...

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