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FM HARBIL 24018, Nstruction Manual

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TABLE OF CONTENTS

5G Paint Mixer Instruction Manual

3

Table Of Contents

SAFETY INFORMATION - - - - - - - - - - - - - - - - - - - - - - - - - - - -5
INTRODUCTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7
PRODUCT DESCRIPTION - - - - - - - - - - - - - - - - - - - - - - - - - - -7
UNPACKING DIRECTIONS - - - - - - - - - - - - - - - - - - - - - - - - - 10
ELECTRICAL CONNECTIONS- - - - - - - - - - - - - - - - - - - - - - - 11
ALIGNING AND LEVELING MIXER  - - - - - - - - - - - - - - - - - - 13
GETTING TO KNOW YOUR PAINT MIXER - - - - - - - - - - - - - 15
OPERATIONAL TEST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
IMPORTANT INFORMATION  - - - - - - - - - - - - - - - - - - - - - - - 18
BASIC OPERATION  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
MAINTENANCE PROCEDURES  - - - - - - - - - - - - - - - - - - - - - 22
TROUBLE-SHOOTING CHART  - - - - - - - - - - - - - - - - - - - - - - 24
SERVICING AND REPAIR - - - - - - - - - - - - - - - - - - - - - - - - - - 29
OPENING MIXER  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30
REMOVING SHAKE FRAME - - - - - - - - - - - - - - - - - - - - - - - - 31
TESTING SHAKE MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - 35
CHANGING SHAKE MOTOR - - - - - - - - - - - - - - - - - - - - - - - - 36
CHANGING THE  V-BELT - - - - - - - - - - - - - - - - - - - - - - - - - - 37
REMOVING CIRCUIT BOARD- - - - - - - - - - - - - - - - - - - - - - - 38
INSTALLING RUBBER PADS  - - - - - - - - - - - - - - - - - - - - - - - 39
REPLACING / ADJUSTING DC MOTOR - - - - - - - - - - - - - - - - 41
ADJUSTING CLAMPING FORCE - - - - - - - - - - - - - - - - - - - - - 42
REVERSING  DOOR  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44
REPLACING SUPER-STRUTS  - - - - - - - - - - - - - - - - - - - - - - - 46
REPLACING CRANKSHAFT  - - - - - - - - - - - - - - - - - - - - - - - - 53
REASSEMBLING MIXER- - - - - - - - - - - - - - - - - - - - - - - - - - - 56
PARTS SECTION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59
PARTS: SHEET METAL AND OUTER FRAME - - - - - - - - - - - 60
PARTS: CONTROL BOX ASSEMBLY- - - - - - - - - - - - - - - - - - 64
PARTS: INNER FRAME - - - - - - - - - - - - - - - - - - - - - - - - - - - - 66
PARTS: SHAKE FRAME  - - - - - - - - - - - - - - - - - - - - - - - - - - - 68
PARTS: CLAMPING MOTOR ASSEMBLY  - - - - - - - - - - - - - - 74
PARTS: TOP PLATE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - 76
PARTS: CRANKSHAFT ASSEMBLY  - - - - - - - - - - - - - - - - - - 78

Summary of Contents for HARBIL 24018

Page 1: ...Part 24018 Rev C 05 01 99 HARBIL 5G High Speed Paint Mixer Instruction Manual With Enhanced Clamping Circuity...

Page 2: ...NPUBLISHED WORK ALL RIGHTS RESERVED This material cannot be copied or disclosed to others without the prior written permission of Fluid Management FLUID MANAGEMENT A Unit of IDEX Corp 1023 Wheeling Ro...

Page 3: ...T 24 SERVICING AND REPAIR 29 OPENING MIXER 30 REMOVING SHAKE FRAME 31 TESTING SHAKE MOTOR 35 CHANGING SHAKE MOTOR 36 CHANGING THE V BELT 37 REMOVING CIRCUIT BOARD 38 INSTALLING RUBBER PADS 39 REPLACIN...

Page 4: ...4 Fluid Management...

Page 5: ...MATION The two main safety notices used in this manual are Warning and Caution Notices in this manual will look like the example below Warning Notice A Warning notice tells you about a hazard that cou...

Page 6: ...ad it carefully and be sure you understand it before continuing Information Notice An Information notice gives details that will assist you in efficiently using the mixer When you see an Information n...

Page 7: ...rom 30 seconds to 3 minutes Adaptability for pint quart gallon and 5 gallon containers Important safety features are Automatic shut off if the door is opened during the shaking operation Fully visible...

Page 8: ...Fluid Management EQUIPMENT MAINTENANCE LOG RECORD MODEL NUMBER HERE _________________________ RECORD SERIAL NUMBER HERE _________________________ SERVICE DATE DESCRIPTION PARTS REPLACED STATE IF UNDER...

Page 9: ..._______________ ________________________ ________________________ ________________________ ________________________ Purchase Order Number_________________ Ship Via ______________________ Collect Prepa...

Page 10: ...ns affixed to the shipping carton in a mailing pouch If any damage is found notify the carrier at once and arrange for inspection in order to claim recovery Claims for damage must be made by the consi...

Page 11: ...ith others Use only a 3 wire extension cord that has a 3 pole grounding plug Power should be provided by a 3 pole receptacle that will accept the plug on the product Make sure that your extension cord...

Page 12: ...alled and grounded in accordance with all local codes and ordinances DO NOT connect the grounding wire to a flat blade terminal The wire with the insulation having an outer surface that is green with...

Page 13: ...esignated as upper rear cabinet in Figure 6 on page 30 Raise the inner frame closest to the unseated strut The frame should be high enough for the strut pin to clear the strut body Carefully lower the...

Page 14: ...led EMERGENCY STOP clockwise until the button pops out to the ON position If the button does not turn then it is already in the ON position To stop or turn off the paint mixer push the button to the O...

Page 15: ...in one location DOOR SAFETY SWITCH The Door must be closed continuously to operate the paint mixer WARNING STICKERS Please read these important messages for YOUR safety ADJUSTABLE FEET The leveling f...

Page 16: ...ctivating the mixer TIMER for setting the desired mix time from 30 seconds to 3 minutes Figure 3 Control Panel Reversible Door The door on the mixer can be easily reversed using a slotted screwdriver...

Page 17: ...ly press down the EMERGENCY STOP switch Mild vibrations may occur because the unit is not properly leveled Try slipping a piece of paper under each of the four 4 adjustable feet If the paper easily sl...

Page 18: ...ON PROOF AND MUST NOT BE USED IN A FLAMMABLE ATMOSPHERE CAUTIONS Do not run the paint mixer without a container in place Do not mix more that one full case four 1 gallon cans of paint at one time The...

Page 19: ...about two inches Repeat if necessary 1 After opening the front door place the container s near the center of the table The diagram below illustrates the proper gallon can placement Figure 4 Gallon Can...

Page 20: ...e mixers Foam discs eliminate flexing of the container On metal containers with recessed bottoms and no cen ter support place the flake board disc underneath the container Figure 5 5 Gallon Container...

Page 21: ...aint mixer depress the EMERGENCY STOP button 6 Push the START button The paint mixer will go through the following sequence The START light will come on The paint mixer will automatically move the top...

Page 22: ...ow WEEKLY Lubricate the following items with SAE 20 oil Top pressure plate nut accessed through the right and left side doors Threaded lead screw accessed through the front door EVERY 3 MONTHS Lubrica...

Page 23: ...MAINTENANCE PROCEDURES 5G Paint Mixer Instruction Manual 23 Use the table below to record your maintenance on the Super Struts every three months LUBRICATION RECORD DATE...

Page 24: ...CK ACTION The paint mixer does not start if mixer attached to receptacle receptacle for voltage Connect to power source Contact electrician if the front door is not closed Close the front door if the...

Page 25: ...e printed circuit board The top plate does not move in an upward direc tion for voltage at the DC motor for broken wire in the DC motor cabling Use voltage meter or contact Customer Service for assist...

Page 26: ...line V belt tension Correct tension motor capacitor Replace motor capacitor shake motor Replace shake motor An excessive amount of vibration occurs if mixer is out of balance Level by adjusting the l...

Page 27: ...lace the shake motor The mixer starts slowly and then increases to nor mal speed in a few sec onds shake motor V belt tension Adjust the shake motor V belt tension The DC motor runs but the top plate...

Page 28: ...TROUBLE SHOOTING CHART 28 Fluid Management NOTES...

Page 29: ...E Should problems or questions arise contact Customer Service at Fluid Management Carefully read all of the instructions before you begin For component identification and location refer to the Parts S...

Page 30: ...rs and pull it off the cord Move the back panel away from the machine the cord will still be attached 5 Remove the right and left side panels and the lower front panel 6 To prevent damage remove the m...

Page 31: ...move the sheet metal covering as described under Removing the Mixer Coverings on page 30 2 To facilitate the reassembly process mark or prepare a drawing of the two 2 wires running from the left side...

Page 32: ...e inside of the hole where the cable goes through the shake frame Unscrew the strain relief and pull the cable through the hole into the enclosure Figure 8 Removing the Shake Frame TO SHAKE DC MOTOR T...

Page 33: ...lding the lower weights to the inner frame to allow access to the crankshaft 2 With two 2 1 2 wrenches or a ratchet and a 1 2 wrench loosen BUT DON T REMOVE the four 4 screws securing the flange beari...

Page 34: ...inner frame Figure 10 Nuts and Screws Holding Swivel Rods 5 Repeat steps 2 4 on the other side 6 With the assistance of another person lift up and pull out the complete shake frame Be careful when re...

Page 35: ...d unplug the electrical cord 3 Remove the lower front and right side panels 4 Remove the motor cover 5 Take a 3 conductor jumper cable which has a plug at one end and stripped wires on the other end a...

Page 36: ...Remove and replace the motor 7 Remove the pulley from the old motor by loosening the set screw 8 Reposition the wires on the new shake motor by following the drawing made in Step 3 9 Reinstall the pu...

Page 37: ...e flange bearings 4 Slide the shake frame away from the right side of the crankshaft 5 Remove the flange bearing on the right side of the machine 6 Loosen the shake motor mounting screws and slide the...

Page 38: ...Remove the top cover 4 Remove the push on type connector at the bottom of the printed circuit board Pull the connector with alternating left and right force away from the circuit board It is not neces...

Page 39: ...ual A special rubber pad is fastened to the top plate to hold cans in place during operation When attaching the rubber pad to the upper plate use P N 4000327 Loctite Super Bonder 416 Instant Adhesive...

Page 40: ...ns on the table 6 Turn on the mixer Allow the top plate to lower onto the cans and Turn off the mixer before it goes into the shaking cycle This step is only to press the pads in place during drying o...

Page 41: ...nnect the DC motor to the frame Assure that the DC motor is properly aligned and fully tighten the four 4 mounting screw If you need to replace the motor go to the next step 4 Disconnect the red and b...

Page 42: ...Force Adjustment The optimum clamping force is specified in the instructions P N 24040 shipped with the board This process should be used to adjust the clamping force to a range within that target Th...

Page 43: ...ON position 12 Press the UP button 13 If the force is at the lower limit or less change the adjustment switch to the next lowest number and go to step 9 If the force is at the upper limit or greater...

Page 44: ...is The mixer is shopped with the door handle on the right side Figure 14 Floor Plans The following steps represent the process by which the front door is reversed 1 Unplug the power cord from the elec...

Page 45: ...e magnets in the slots on the opposite door post 7 Position the door with the stud at the top and mount on the door post using the screws that were removed earlier 8 Close the door 9 It may be necessa...

Page 46: ...ion and location REMOVING THE EXTERNAL PANELS 1 Unplug the electrical cord 2 Remove the top cover and lift it off the mixer 3 Remove the upper rear cabinet 3 sided piece front cover and right and left...

Page 47: ...pin from rotating while loosening the bolt If no hole is observed grasp the pin with vice grips and loosen the nut Figure 18 Keeping the Strut Pin from Rotating 3 Beginning on the right side use a bo...

Page 48: ...r until the two 2 strut pins are raised high enough to clear the strut bodies Figure 19 Lifting the Inner Frame 5 Have a second person place three 3 2 x 4 blocks under the front and rear inner frame f...

Page 49: ...G THE SUPER STRUTS Refer to the Super Strut assembly drawing for parts locations Figure 20 Super Strut Assembly HEX SCREW STRUT WASHER HOLE IN STRUT BODY SPRING STRUT NUT HOLE IN STRUT BODY STRUT WASH...

Page 50: ...ce each other with the mounting bracket between them as shown in the figure below 2 Hand tighten until snug 3 Repeat Step 1 for the FRONT strut Install the new strut pins washers rubber grommets and t...

Page 51: ...he inner frame 5 Lift the inner frame again with the 2 x 4 board as a lever This will allow you to align and insert the strut pins into the strut bodies NOTE Use care when installing the pins in order...

Page 52: ...pressed to 1 2 9 Moving to the REAR strut tighten the TOP nut until the bottom rubber grommet is compressed 1 2 10 Insert the 1 8 hex wrench into the strut pin and tighten the BOTTOM screw until the t...

Page 53: ...urn to the Parts Section for component identification and location ACCESS THE CRANKSHAFT 1 Unplug the electrical cord 2 Remove the sheet metal covering Refer to REMOVE THE EXTERIOR PANELS on page 30 3...

Page 54: ...haft mount It may be necessary to remove the motor in order to align then tighten the screws on the crankshaft If so follow these steps Lift the front of the machine with the 2 x 4 wooden board and pl...

Page 55: ...nd the pulleys Now tighten the pulley set screw on the motor pulley IMPORTANT Adjust the belt tension to approximately 3 16 deflection at five 5 pounds of pressure before tightening the motor screws F...

Page 56: ...the flange bearing so that the two 2 set screws are facing up then place the flange bearing on the end of the crankshaft Tighten the set screws holding the crankshaft to the flange bearing Use the 2...

Page 57: ...al block 11 Reposition the sheet metal covering and secure with the sheet metal screws If using a ratchet do not apply too much pressure to the self drilling sheet metal screws 12 Place the door in it...

Page 58: ...REASSEMBLING MIXER 58 Fluid Management NOTES...

Page 59: ...ou in Performing service function Identifying parts ALL REPAIRS MUST BE DONE BY QUALIFIED SERVICE PERSONNEL IMPORTANT Part numbers do change from time to time therefore call Customer Service to verify...

Page 60: ...010 SCREW S4000214 FRONT COVER S5105134 POWER CORD S5108334 PANEL REAR LOWER S5105105 FRONT DOOR MAGNET S17221 RIGHT COLUMN S24024 LEFT COLUMN S24026 STUD S17475 DECAL 4980007 NUT S4000027 SCREW S4000...

Page 61: ...S4000047 SCREW SOCKET HEAD CAP NO 10 32 X 1 2 8 S4000214 SCREW SELF DRILLING HEX SHEET METAL NO 8 X 1 2 53 S4000199 NUT 10 24 1 S4700510 5G INSTRUCTION MANUAL NOT SHOWN 1 S4980007 DECAL NOTICE OPERAT...

Page 62: ...2 Fluid Management FOOT LEVELING ASSEMBLY S5109006 NUT S4000126 CRANKSHAFT ASSEMBLY S5106300 SCREW S4000127 WASHER S4000182 FLANGE BEARING S5106023 NUT S4000126 STRUT ASSEMBLY S5109220 INNER FRAME S51...

Page 63: ...P N4000442 8 S4000182 PLAIN WASHER 11 32 ID X 5 8 OD 16 S5106023 FLANGE BEARING ASSEMBLY COMPLETE 5G 2 S5106300 CRANKSHAFT ASSEMBLY COMPLETE 5G INCLUDES CRANKSHAFT COUNTERWEIGHTS BAL ANCE PLATE COUNTE...

Page 64: ...S4000110 CIRCUIT BREAKER S4000049 SHAKE MOTOR RELAY S5608205 SCREW S4000143 POWER RELAY S5608204 TERMINAL BLOCK S5608220 DISCONNECT S5608216 CIRCUIT BOARD CONNECTOR S5108249 SPACER S5108199 NUT S40000...

Page 65: ...ERE 1 S4000067 LOCK WASHER NO 10 EXTERNAL TOOTH 4 S4000093 SCREW PAN HEAD CAP NO 6 32 X 1 1 4 SLOT PACK AGE OF 12 P N S4000400 2 S4000094 NUT HEX NO 6 32 WITH NYLON PATCH PACKAGE OF 12 P N S4000437 2...

Page 66: ...SCREW S4000207 NUT S4000208 WASHER S4000212 TO POWER BOX CABLE S5108415 SCREW S4000215 NUT S4000126 WASHER S4000179 BRACKET S5108406 INNER FRAME S5102110 COUNTER WEIGHTS S5102015 SCREW S4000215 NUT S...

Page 67: ...CREW HEX HEAD CAP 5 16 18 X 3 1 2 4 S5102015 INNER FRAME COUNTERWEIGHT 1 X 3 1 2 X 21 1 16 LONG 4 S5102110 INNER FRAME ONLY 5G 1 S5106300 CRANKSHAFT ASSEMBLY COMPLETE 5G INCLUDES CRANKSHAFT COUNTERWEI...

Page 68: ...EMBLY S5107009 SWIVEL ROD BRACKET S5103123 SCREW S4000087 NUT S4000096 TOP BOX S5103116 PLATE S23783 WASHER S5103158 PAD S5107123 RIGHT LEFT SIDES S5103141 MOUNTING PLATE S5103114 SCREW S4000175 NUT S...

Page 69: ...8 S4000170 SCREW 5 16 18 X 3 4 NYLOC 18 S4000175 SCREW 1 4 20 X 1 2 FLAT HEAD 2 S4000327 LOCKTITE SUPER BONDER NO 416 INSTANT ADHESIVE 1 OZ BOTTLE FOR RUBBER PAD NOT SHOWN 1 S5103113 TOP PLATE CHANNE...

Page 70: ...000087 NUT S4000096 WASHER S4000128 SCREW S4000145 SET SCREW S4000204 BUSHING S5103106 KEY S5107015 BEARING S5103104 SCREW S5103131 NUT S5103145 KEY S5107014 WASHER S5103125 LEAD SCREW ASSEMBLY 510316...

Page 71: ...HEAD CAP NO 10 32 X 1 1 2 DC MOTOR COUPLING HALF 2 S4000204 SCREW SET NO 10 32 X 1 2 CUP POINT SOCKET TIMING BELT PULLEY SET SCREW 2 S4000370 SCREW HEX HEAD CAP 5 16 18 X 3 4 WITH NYLON PATCH SHAKE FR...

Page 72: ...PARTS SHAKE FRAME 72 Fluid Management SCREW S5103126 TABLE WASHER S4000182 ASSEMBLY FLANGE BEARING S5106023 NUT S4000126 SCREW S5103161...

Page 73: ...HAKE FRAME ASSEMBLY SCREWS PACKAGE OF12 P N S4000441 8 S4000182 PLAIN WASHER 11 32 ID X 5 8 OD 8 S5103126 SCREW ROUND HEAD RIBBED NECK 3 8 16 X 7 8 TABLE MOUNTING SCREWS 12 S5103161 SCREW CARRIAGE 5 1...

Page 74: ...PARTS CLAMPING MOTOR ASSEMBLY 74 Fluid Management PARTS CLAMPING MOTOR ASSEMBLY SCALE SCALE TOP BOX S5103116 TERMINAL BLOCK S5108311 CLAMPING MOTOR S5103142 SCREW S4000117 NUT S4000118...

Page 75: ...ion Manual 75 PART NO DESCRIPTION NO REQ S4000117 SCREW 4 40 X 3 4 2 S4000118 NUT 4 40 X 3 4 NYLOC 2 S4000096 NUT HEX 1 4 20 WITH NYLON PATCH PACKAGE OF 12 P N S4000438 8 S5108311 3 POSITION TERMINAL...

Page 76: ...ARTS TOP PLATE ASSEMBLY 76 Fluid Management PARTS TOP PLATE ASSEMBLY NUT S4000096 TOP PLATE CHANNEL S5103113 LOCKWASHER S4000002 TOP PLATE ASSEMBLY S5103175 TOP PLATE RUBBER PAD S5107123 SCREW S400020...

Page 77: ...4 20 WITH NYLON PATCH PACKAGE OF 12 P N 4000438 4 S4000203 SCREW FLAT HEAD CAP 1 4 20 X 1 SOCKET NOT SHOWN 4 S4000327 LOCKTITE SUPER BONDER NO 416 INSTANT ADHESIVE 1 OZ FOR RUBBER PAD NOT SHOWN 1 S51...

Page 78: ...S5106122 CRANKSHAFT S5106105 SET SCREWS S4000210 KEY S5106014 SCREW S5106108 WASHER S5106110 WASHER S4000212 SET SCREWS S4000209 KEY S5106014 WASHER S5106110 PULLEY COUNTERWEIGHT S5106121 LOCKNUT S51...

Page 79: ...RIFUGAL COUNTERWEIGHT 5G 1 S5106105 CRANKSHAFT ONLY 5G 1 S5106107 CRANKSHAFT PILLOW BLOCK BEARING 5G 2 S5106108 SCREW HEX HEAD CAP 7 16 14 X 2 SOCKET 4 S5106109 LOCKNUT 7 16 14 WITH NYLON PATCH 4 S510...

Page 80: ...Part No 24018 Rev C 05 01 99 Fluid Management 1023 Wheeling Road Wheeling Illinois 60090 5773 Telephone 708 537 0880 1 800 462 2466 Fax 708 537 5530 Part No 24018 Rev C 05 01 99...

Page 81: ...d Wheeling Illinois 60090 5773 Telephone 708 537 0880 1 800 462 2466 Fax 708 537 5530 Part No 24018 Rev C 05 01 99 Fluid Management 1023 Wheeling Road Wheeling Illinois 60090 5773 Telephone 708 537 08...

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