Flavor Burst TS 44BEV User Manual Download Page 10

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Blending Assembly and Related Parts (See Figure 3)

ITEM PART NO.

DESCRIPTION

QTY.

FUNCTION

INJ 424VTS

VERTICAL BLENDING ASSEMBLY
WITH SYRUP LINES, ADAPTER, &
BRACKET

Transports and blends syrup into product.

INJ 422VS

BLENDING HEAD ASSEMBLY

–

VERTICAL SHAKE

Connects flavor line to inject syrups into
product.

RUB 652-RSS

SMALLER SYRUP PORT O-RING

1 ea. Provides sealed cavity inside syrup port.

RUB 651

BLENDING HEAD O-RING 2-020

1 ea. Provides a sealed cavity.

RUB 660

LARGER SYRUP PORT O-RING

1 ea. Provides sealed cavity inside syrup port.

INJ 321S

GEAR CARTRIDGE ASSEMBLY

–

VERTICAL BLENDER

Rotates product for even syrup distribution.

SYR 932

6' 9-TUBE ASSEMBLY

Supplies syrup to Blending Head from
pumps.

FAS 2051

ROLLED FLANGE EYELET

ea.

Provides tension in syrup line to affix to line
coupler.

ROT 510

LINE COUPLER

2 ea. Holds flavor lines in place.

RUB 610

BAG CONNECTOR O-RINGS

1 ea.

Provides extra tension between tube
connectors.

ROT 515-A 9-TUBE ASSEMBLY WAVE SPRING

1 ea. Provides tension between tube connectors.

INJ 116

LINE COUPLER NUT - BLACK

1 ea. Attaches flavor tubes to flavor manifold.

SYR 901

6' 9-TUBE ASSEMBLY TUBES

9 ea. Brings syrup from pump to Blending Head.

ROT 511

LINE COUPLER NUT

1 ea.

Connects flavor lines to the internal 9-Tube
Assembly.

RUB 602

9-POS TUBE CONN. GASKET

1 ea. Provides sealed cavity.

INJ 117

TUBE CONNECTOR BODY –BLACK

Secures flavor line manifold to flavor lines.

MIS 3142

FLAVOR LINE DUST CAP

– FB 80

Covers syrup manifold when not connected.

INJ 201A

SYRUP MANIFOLD - BLACK

Connects flavor line to Blending Head.

RUB 601

9-POS DUCKBILL CHECK VALVE

Provides sealed cavity and prevents syrup
leakage.

MIS 3146

BLENDING SUSPENSION BRACKET
ASSEMBLY

Secures Blending Assembly to the freezer
door.

FAS 2107

INJECTOR BRACKET KNOB

1 ea.

Tightens positioning of hanging bracket.

MIS 3144

NYLON SHOULDER WASHER

1 ea.

Allows free horizontal movement for
bracket.

MIS 3143-A

INJECTOR BRACKET PART A

1 ea.

Attaches to freezer door bolts to hang
Injector Assembly.

ROT 535

INJ. BRACKET SPRING WASHER

1 ea.

Allows space between hanging and
base brackets.

MIS 3143-B

INJECTOR BRACKET PART B

1 ea.

Secures bracket assembly to Injector
Assembly.

Summary of Contents for TS 44BEV

Page 1: ... 3528 Fax 317 745 2377 www flavorburst com For pricing ordering and support contact one of our qualified distributors Warranty An installation and warranty form is provided with every TS 44BEV system located inside the TS 44BEV unit with this manual It is important that the operator carefully review the warranty and installation documents accompanying the unit before using this system Any question...

Page 2: ...ng Assembly 27 Sanitizing the Blending System 27 Replacing the Syrup Flavors 30 Scheduled Maintenance 34 Clean In Place CIP Procedure 34 CIP Phase 1 9 Tube Assembly Cleaning 34 CIP Phase 2 Syrup System Cleaning 35 CIP Phase 3 Reassembly 37 Priming the Syrup System 38 Refilling the Sanitizer Tank 40 Cleaning the Spout Adapter 40 Replacing Blending Head O Rings 41 Miscellaneous Cleaning Procedures 4...

Page 3: ...anual Draw Mode 71 Dispensing Product Standard Manual Draw Mode 72 Enabling the Timed Serving Size Draw Mode 73 Dispensing Product Timed Serving Size Draw Mode 74 Setting Serving Size Timing 75 Adjusting the End of Serving Delay Timing 77 Assigning Flavors to the Menu 78 Adjusting Flavor Dispense Rate 79 Adjusting Alternating Flavor Timing 80 Enabling the Injector Flush Feature 82 82 Accessing the...

Page 4: ... system Failure to follow these instructions may result in serious electrical shock NOISE LEVEL Airborne noise emission does not exceed 70 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor NOTE Operations Manual subject to change Parts and part numbers may vary from what is shown and listed Contact your local distributor for ...

Page 5: ...oduct as it is dispensed Dispensing Flavor Burst product is very simple Select a flavor from the Touchscreen and draw the product The Flavor Burst system will automatically flavor the product at the spout You can also have multiple flavors per serving Simply select the flavors from the Touchscreen and draw the product The system will switch from one flavor to the next in a smooth continuous motion...

Page 6: ...extra spare parts and wear items 6 CAB 113 FLAVOR TRAY 8 Houses syrup bags 7 N A FLAVOR BURST MX CABINET ASSEMBLY 1 Houses syrup trays and bags 8 SAN 740 SANITIZER TANK ASSEMBLY 1 Houses sanitizer cleaning solution 9 SYR 944SH SYRUP BAG CONNECTOR ASSEMBLY SHAKE 8 Transports syrup from the bag to the pumps 10 SYR 935 4 9 TUBE ASSEMBLY EXTENSION 1 Adds length to the flavor line assembly 11 ELE 525 3...

Page 7: ...6 General System Overview Figure 1 ...

Page 8: ...CKET 3 Holds tray support rails 15 CAB 144L LEFT PANEL BRACKET 3 Holds tray support rails 16 CAB 143 LATCH BRACKET 1 Provides latching tab for front panel 17 FAS 2001 FRONT DOOR PANEL LATCH 1 Latches front door to cabinet front 18 SYR 938 MX SERIES INTERNAL 9 TUBE ASSEMBLY 1 Transports syrup from bags to flavor 9 Tube Assembly 19 SAN 748 PERISTALTIC SANITIZER PUMP 1 Pumps sanitizer solution to flu...

Page 9: ...e 32 MIS 3074 SHORTY PLUG 1672 6 Covers screw hole in rubber bumper 33 FAS 2040 6 32 X 1 4 TAPPING SCREW 24 Secures tray support bracket to side panels 34 CAB 135L A LEFT SIDE PANEL 1 Holds support brackets and panel brackets 35 VAL 210 MX SERIES VALVE ASSEMBLY 1 Splits diverts syrup from pump to activate syrup line Figure 2 ...

Page 10: ...des tension between tube connectors 4E INJ 116 LINE COUPLER NUT BLACK 1 ea Attaches flavor tubes to flavor manifold 4F SYR 901 6 9 TUBE ASSEMBLY TUBES 9 ea Brings syrup from pump to Blending Head 4G ROT 511 LINE COUPLER NUT 1 ea Connects flavor lines to the internal 9 Tube Assembly 4H RUB 602 9 POS TUBE CONN GASKET 1 ea Provides sealed cavity 5 INJ 117 TUBE CONNECTOR BODY BLACK 1 Secures flavor li...

Page 11: ...ADPT 104R CROWN ADAPTER WITOUT O RINGS 1 ea Attaches Blending Assembly to freezer door 11C RUB 632 BLENDING ADAPTER O RING 1 ea Creates tension to secure adapter to Blending Head 12 MIS 3196 STAINLESS 9 TUBE CASING ASSEMBLY 3 Protects and holds the cables and 9 Tube Assembly in place on the freezer side panel 12A MIS 3190 STAINLESS 9 TUBE CASING HINGED CHANNEL 1 ea Covers and protects the cables a...

Page 12: ...11 PAGE INTENTIONALLY LEFT BLANK ...

Page 13: ...12 Blending Assembly and Related Parts Figure 3 ...

Page 14: ...e syrup pump 2A SYR 928 27 1102 99 265 BAG COUPLER 1 EACH Fastens bag fitment to bag connector 2B TUB 811 TUBE SILICONE 188X 375 PE FB80 1 EACH Provides sealed cavity inside bag fitment 2C FIX 1048 FITTING X BARB FB80 1 EACH Connects bag coupler assembly to flavor line pump 2D SYR 902 FLAVOR IN TUBE 1 EACH Carries syrup from syrup bag to pump 3 FAS 2051 ROLLED FLANGE EYELET 18 Creates tension for ...

Page 15: ...14 Syrup Pump and Related Parts Figure 4 ...

Page 16: ...power to the sanitizer pump 12 SYR 931 CLEAR TUBING 1 Transports sanitizer to Pump Flush Adapter 13 FIX 1053 SANITIZER PUMP T CONNECTOR 1 Connects sanitizer line to flush adapter and pump lines 14 VAL 209 MX SERIES DIVERTER VALVE 1 Splits and diverts syrup from pump to active syrup line 15 FIX 1023 3 16 X 3 16 BARB TUBE CONNECT 1 Splices together flush tubes 16 TUB 803 17 x 1 4 LDPE TUBING PER FOO...

Page 17: ...16 Sanitizer Pump and Related Parts Figure 5 ...

Page 18: ...LY 1 ea Control center for the Flavor Burst system 1P ELE 525M MALE TO MALE 48 SWITCH EXTENSION 1 ea Connects Touchscreen to the freezer switch 1Q ELE 215TS TOUCHSCREEN CONTROLLER CABLE 1 ea Activates A rotor and switch connections 1R ELE 807 SD CARD 1 ea Transfers updated files and programming from the computer to the Touchscreen 1S N A TOUCHSCREEN ASSEMBLY 1 ea Command center for Flavor Burst sy...

Page 19: ... Main power supply 16 FAS 2024 8 32 X 1 4 PAN HEAD SCREW 4 Secures power supply to the base panel 17 MIS 3166 CLOSURE PLUG 2 Closes up extra openings 18 FAS 2008 4 40 X 3 8 PAN HEAD SCREWS 4 Attaches pump cable face to panel 19 ELE 510 SPIGOT SWITCH 1 Alternate switch to activate the Blending Assembly Figure 6 ...

Page 20: ... 8 RUB 602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 9 INJ 201A SYRUP MANIFOLD 1 Connects flavor line to blending head 10 MIS 3112 PANEL SWITCH MOUNTING BRKT 1 Bracket to mount spigot switch 11 FAS 2043 INTERNAL TOOTH LOCK WASHER 1 Locks brackets into place with screw 12 FAS 2024 8 32 X 1 4 PAN HEAD 1 Fastens switch brackets together 13 ELE 510 S SPIGOT SWITCH 1 Activates Blending Assembly 1...

Page 21: ...20 Spare Parts Kit Figure 7 ...

Page 22: ...21 PAGE INTENTIONALLY LEFT BLANK ...

Page 23: ... each part from the sanitizer solution Place the items on a sanitary tray to air dry 4 Remove the Manifold cap and set it on a sanitary tray Spray the Syrup Line Manifold opening with approved sanitizer solution and allow it to sanitize for at least 1 minute 5 Dry the end of the manifold with a clean single service towel 6 The following do not need to be sanitized on a daily basis as part of the d...

Page 24: ...r Box and rotate off center to secure 3 Insert the Drive Motor into the Drive Assembly Gear Box so that all four locking screws are seated properly and rotate the motor clockwise to secure Installing the Blending System 1 Hang the Suspension Bracket with the Blending Assembly on the door post 2 Install the Blending Head fully over the Spout Adapter so that the locking collar covers the tabs on the...

Page 25: ...ng procedures The following is a list of areas to check on the Flavor Burst system during opening procedures These areas should be checked and adjusted if necessary 1 Ensure that the Sanitizer Tank has plenty of approved sanitizer solution and refill according to instructions if necessary 2 Ensure that desired flavors are installed and that none of the flavor bags are empty Replace flavors accordi...

Page 26: ...25 PAGE INTENTIONALLY LEFT BLANK ...

Page 27: ...hscreen to purge any remaining product from the Blending Head 2 Rotate the 9 Tube Assembly coupler until it unlocks and is able to slide out of the Blending Head syrup line opening 3 Disconnect the Drive Motor cable from the Drive Motor 4 Rotate the Blending Head locking collar until it unlocks from the Spout Adapter and remove the Blending Head from the Adapter 5 Lift the Suspension Bracket with ...

Page 28: ...manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions 2 Place the Drive Assembly Gear Box in warm water and soak for at least 5 minutes Proceed with Steps 3 and 4 in the meantime 3 Brush and clean all exposed surfaces of the Gear Cartridge with detergent water then rinse thoroughly 4 Brush and clean all exposed surfaces of the Blending Head w...

Page 29: ...VE ASSEMBLY GEAR BOX 6 Place the Gear Box Suspension Bracket Gear Cartridge and Blending Head in approved sanitizer solution and soak for at least 1 minute 7 Remove each part from the sanitizer solution Place the items on a sanitary tray to air dry 8 Spray the Syrup Line Manifold opening with approved sanitizer solution Allow it to sanitize for at least 1 minute 9 Dry the end of the manifold with ...

Page 30: ... daily basis However inspect these areas and if necessary clean according to instructions in the SCHEDULED MAINTENANCE section 9 Tube Assembly Coupler 9 Tube Assembly Tubes Spout Adapter clean according to instructions when freezer door has been removed ...

Page 31: ...ontainer under the spout 3 Using a single service towel under the Syrup Bag Connector disconnect the Connector from the bag fitment 4 Complete Steps 11 17 of the CIP Phase 2 Clean In Place procedure in the SCHEDULED MAINTENANCE section to flush the corresponding syrup line Proceed to Steps 5 11 while the line is flushing 5 Pull the tray forward and remove the syrup bag Discard the syrup bag if it ...

Page 32: ...ing 10 Holding the fitment in place raise the open end of the tray and flip the tray right side up As the tray is set back down allow the bag to settle in the tray 11 Make sure the syrup bag is settled neatly into the tray and then install the loaded tray into the cabinet 12 Once the Water Syrup Flush process has completed disconnect the Pump Flush nozzle from the Syrup Bag Connector Return the Pu...

Page 33: ... flavors From the Touchscreen main menu press the SETUP key in the upper left corner Enter the password if required 18 Select SPOUT A MAINTENANCE or SPOUT B MAINTENANCE if the syrup to be primed is in the cabinet tray 5 8 19 Press the PRIME SYRUP PUMP key 20 The system is now in the Prime Syrup function mode NOTE IF THE FLAVORS INSTALLED ARE DIFFERENT THAN THE FLAVORS SHOWN ON THE MENU YOU WILL NE...

Page 34: ...ir pockets 22 Once syrup flows consistently from the Blending Head press the flavor key again to complete the procedure 23 Press DONE to exit the Prime Syrup Pump mode and return to the main screen 24 Repeat Steps 17 23 for each syrup line that needs to be primed 25 When all the syrup lines with replaced flavors have been primed press the INJECTOR FLUSH key to clean the Blending Head ...

Page 35: ...ted in sequence as stated This will expose the system and parts to the sanitizing medium for about 130 minutes CIP Phase 1 9 Tube Assembly Cleaning 1 Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions 2 Unlock and remove the 9 Tube Assemblies from each Blending Head syrup line opening 3 R...

Page 36: ...OMPLETED CONSECUTIVELY BEGINNING WITH SYRUP LINE 1 I E 1 2 3 4 5 6 7 8 UNTIL ALL EIGHT SYRUP LINES HAVE BEEN FLUSHED 8 Using a single service towel under the Syrup Bag Connector disconnect the Connector from the syrup bag fitment by pressing down on the lever and pulling it away from the Syrup Bag Adapter 9 Brush and clean the exposed surfaces of the bag fitment and the Syrup Bag Connector with de...

Page 37: ...p Flush mode Press the flavor of the line you wish to flush 16 The next screen will remind you to connect the Pump Flush Adapter or Flush Line to the flavor connector which you should have already done in Step 11 It will also show a START STOP key 17 To flush the syrup line press the START STOP key Sanitizer solution will begin to clear out the syrup line NOTE WATER SYRUP FLUSH WILL CONTINUE FOR 1...

Page 38: ...at Steps 8 20 for Spout B and syrup lines 5 8 Select Spout B options instead of Spout A when available 23 Return the Pump Flush Adapter to its place under the tray 24 Press DONE to return to the main screen CIP Phase 3 Reassembly 25 Reconnect the syrup lines and bags of syrup 26 Remove the Syrup Line Manifolds Manifold caps the Duckbill Check Valves and Coupler Bodies from the sanitizer solution a...

Page 39: ... Perform the Assembling the Blending Assembly and Installing the Blending System sections of the DAILY OPENING PROCEDURES 34 Prime the syrup system as instructed in the next section Priming the Syrup System Priming the Syrup System Priming the syrups is necessary when first installing the flavors after the Clean In Place procedure when an individual flavor or multiple flavors remain idle for more ...

Page 40: ...y of the flavor and allow the syrup to flow to flush out the sanitizer solution and any air pockets 6 Once syrup flows consistently from the Blending Head press the flavor key again to complete the procedure 7 Repeat Steps 5 6 for the rest of Spout A flavors 8 When all the syrup lines from Spout A have been primed press the INJECTOR FLUSH key to clean the Blending Head 9 Press DONE to exit the Pri...

Page 41: ...Tank with the handle to prime the pump approximately 10 strokes NOTE NO PRESSURE IS NEEDED IN THE TANK DURING NORMAL OPERATIONS Cleaning the Spout Adapter The Spout Adapter does not require daily cleaning under normal operating conditions Since the fitting is very tight install the Adapter with the freezer door removed Therefore clean only as needed or when disassembling the freezer door for clean...

Page 42: ...ng Blending Head O Rings The Blending Head o rings are wear items and will need to be replaced periodically Always keep spares of these items on hand in the Spare Parts Kit for replacement 1 Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions 2 Remove the worn o rings from the Blending Hea...

Page 43: ...f necessary according to instructions Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions NOTE DO NOT USE AN EXCESSIVE AMOUNT OF WATER OR DETERGENT IN CLEANING THE OUTSIDE OR INSIDE OF THE CABINET Area Under the Cabinet 1 Carefully move the cabinet to an area outside of where it was sittin...

Page 44: ... 3 Rinse with a single service towel and clean water Then dry the Casings with a dry single service towel 4 Reinstall the Casings onto the freezer Blending Assembly Suspension Bracket 1 Remove the Bracket from the Injector Blending Assembly and disassemble it 2 Brush and clean the Bracket parts using detergent water Then rinse thoroughly 3 Place the items in sanitizer solution for at least 1 minut...

Page 45: ...tors to the syrup bags b DO NOT perform Steps 33 do not assemble or install the Blending Assembly c DO NOT perform Step 34 do not prime the syrup lines 2 Place both 9 Tube Assembly lines inside a container 3 Remove each syrup bag from its tray and store as directed on the label 4 Empty the Sanitizer Tank and return the tank to the unit 5 With the Sanitizer Tank empty press the INJECTOR FLUSH key u...

Page 46: ...lavor connector which you should have already done in Step 9 It will also show a START STOP key 12 With a container under the spout press the START STOP key and allow syrup line to clear the sanitizer solution 13 When the line is empty touch the START STOP key again Then press the BACK key to return to the Water Syrup Flush menu 14 Disconnect the Pump Flush nozzle from the Syrup Bag Connector 15 R...

Page 47: ...e the Blending Assembly and other parts are cleaned for off season storage according to DAILY CLOSING PROCEDURES and SCHEDULED MAINTENANCE sections NOTE DO NOT OPEN OR DISASSEMBLE THE DRIVE ASSEMBLY GEAR BOX 20 When opening next season be sure to perform the entire Clean In Place procedure again to sanitize all pumps before recharging the system with syrups ...

Page 48: ...47 PAGE INTENTIONALLY LEFT BLANK ...

Page 49: ...dapter attached 5 Repeat Steps 1 4 to install the Spout Adapter on the other freezer Installing the Touchscreen and Mounting Bracket The Touchscreen is the control unit for the Flavor Burst system Normal operating functions are performed using the Touchscreen and the freezer draw handle The Touchscreen is mounted to the top of the freezer with the Touchscreen Mounting Bracket 1 Clean rinse and dry...

Page 50: ...lace 5 Unscrew the hand knobs from the bracket plate and remove the Touchscreen Assembly allowing the bottom plate to remain on the freezer Allow the bottom plate adhesive to cure for 24 hours NOTE IF THE ADHESIVE HAS NOT CURED LONG ENOUGH OR IF THE SURFACE IS NOT CLEAN THE BRACKET MAY NOT STAY IN PLACE THIS COULD RESULT IN THE TOUCHSCREEN ASSEMBLY FALLING OFF THE FREEZER 6 When the plate has had ...

Page 51: ...he next section these may be replaced at a later time with integrated switches if you wish Use the chart below to determine which switches you need and contact your local distributor for further information FREEZER MODEL PRODUCT SWITCH KIT All Universal ELE 510 Taylor 430 Slush ELE 517 Taylor 428 432 Slush ELE 518 Taylor 430 Shake ELE 520 Taylor 428 432 Shake ELE 526 Installing the ELE 510 Spigot ...

Page 52: ...ve backing from the adhesive strip and attach the Switch or Bracket Assembly to the appropriate position on the freezer 7 Repeat Steps 1 6 for installing the second Switch Assembly for the other freezer 8 Connect each switch to the Touchscreen switch cables The switch installed on the left freezer connects to the A switch cable on the left side of the Touchscreen The switch installed on the right ...

Page 53: ... 428 or 432 freezer 3 Attach one small square pieces of adhesive to front bottom of the flat bracket piece that comes with the ELE 510 switch Attach another piece of adhesive to the upper end of the bracket on the other side Then attach the switch behind that upper adhesive piece as shown with the switch lever pointing to the right 4 Attach the switch assembly just left of the Taylor internal swit...

Page 54: ... switch to the Touchscreen switch cables The switch installed on the left freezer connects to the A switch cable on the left side of the Touchscreen The switch installed on the right freezer connects to the B switch cable on the right side of the Touchscreen Ensure the connections are fully engaged 12 Use the switch extension included if you need to add more length to one of the switch cables NOTE...

Page 55: ... 4 Remove the caps of the 9 Tube Assemblies and spray the caps and Syrup Line Manifold openings with approved sanitizer solution Allow them to sanitize for at least 1 minute 5 Place the 9 Tube Assemblies and Manifold caps on a sanitary tray to dry Assembling the Blending Assembly Perform the following procedure for each Blending Assembly 1 Place the Gear Cartridge into the Drive Assembly Gear Box ...

Page 56: ... the opposite side of the 9 Tube Assembly s placement Placing the Drive Motor opposite from the 9 Tube Assembly makes it easier to attach and remove the 9 Tube Assembly when cleaning B When installing on separate freezers install each 9 Tube Assembly on the side of the freezer with the INTAKE vents with the rest of the Blending Assembly on the opposite side Typically the intake vents are on the ri...

Page 57: ...E SPRING WASHER SHOULD BE BETWEEN THE UPPER BRACKET AND THE BRACKET BASE NOTE THE BRACKET THUMB SCREW SHOULD ALWAYS BE INSERTED THROUGH THE UPPER BRACKET FIRST AND THEN SCREWED INTO THE BRACKET BASE PLACING IT ON THE OUTSIDE OF THE BRACKET ASSEMBLY NOTE THE HOOK OF THE UPPER BRACKET CAN BE FACING EITHER DIRECTION ACCORDING TO PREFERENCE 3 Hang the Suspension Bracket on the lower door post and inst...

Page 58: ...bly level with each Blending Assembly The other Casing is for channeling the Touchscreen power cord to the back of the unit and out of the way The following instructions and illustrations show a right side mounting which is typically the side with the intake vents on the Taylor 430 model However your freezer may have the intake vents on the left side in those cases install the Casing on the left s...

Page 59: ...t to the Touchscreen near the top of the freezer to channel the Touchscreen electrical cable to the back of the unit 9 Tuck the any hanging cables behind the edge of the casing so that they are not in the way NOTE CABLE CLIPS MAY BE USED TO SECURE THESE CABLES SO THAT THEY DO NOT INTERFERE WITH THE OPERATING PARTS ON THE FRONT OF THE FREEZER NOTE WHEN INSTALLED ON TWO TAYLOR 428 FREEZERS THE LEFT ...

Page 60: ...ads typically B if one of the freezers is further away from the cabinet If you do not need an extension ie both 9 Tube Assemblies reach to the back of the cabinet then skip to Step 10 2 Remove the dust cap of the Lead that will require the Extension typically Lead B for the freezer on the right Slide the coupler casing toward the unit to expose the Lead line coupler 3 Ensure the 9 hole gasket is p...

Page 61: ... IF THE EXTENSION IS ATTACHED TO LEAD B ATTACH THE 9 TUBE ASSEMBLY INSTALLED ON THE FREEZER BARREL ON THE RIGHT IF THE EXTENSION IS ATTACHED TO LEAD A ATTACH THE 9 TUBE ASSEMBLY INSTALLED ON THE FREEZER BARREL ON THE LEFT THE TOUCHSCREEN IS DESIGNED TO OPERATE CERTAIN PUMPS ASSOCIATED WITH EACH LEAD MIXING THESE LEADS WITH THE WRONG 9 TUBE ASSEMBLIES WILL RESULT IN FLAVORS PUMPING TO THE WRONG FRE...

Page 62: ...HED TO THE 9 TUBE ASSEMBLY ASSOCIATED WITH THE FREEZER BARREL ON THE LEFT LEAD B MUST BE ATTACHED THE 9 TUBE ASSEMBLY ASSOCIATED WITH THE FREEZER BARREL ON THE RIGHT THE TOUCHSCREEN IS DESIGNED TO OPERATE CERTAIN PUMPS ASSOCIATED WITH EACH LEAD MIXING THESE LEADS WITH THE WRONG 9 TUBE ASSEMBLIES WILL RESULT IN FLAVORS PUMPING TO THE WRONG FREEZER BARREL 13 Slide the coupler casing over the connect...

Page 63: ... of approved sanitizer solution according to manufacturer s instructions 2 Insert one end of the sanitizer tube into the fitting located at the lower back of the cabinet 3 Insert the other end of the sanitizer tube into the fitting on the Sanitizer Tank 4 Remove the hand pump from the Sanitizer Tank and fill the Tank with approved sanitizer solution NOTE USE THE REMAINING SANITIZER SOLUTION FOR MA...

Page 64: ...h This is where the Touchscreen cable will connect 2 Secure the Touchscreen power cable to the syrup pump cable connection 3 Connect the power cord to the port on the back panel 4 Plug the power cord into an outlet 5 Activate the unit using the power switch next to the power cable 6 Flip the power switch on the side of the Touchscreen to on It will power up with a bright blue screen 7 Most likely ...

Page 65: ...lavor you wish to use then place the bag on the table with the fitment up and remove the dust cap 4 Lifting up with the bag fitment press the center pin of the bag fitment valve and gently press on the bag to release any excess air 5 Select a numbered tray to correspond with the flavor you have chosen 6 Place the tray up side down over the bag and pull the fitment into the tray opening as shown Th...

Page 66: ... Perform the entire Clean In Place procedure as instructed in the SCHEDULED MAINTENANCE section The Clean In Place procedure MUST be done during the initial setup of the TS 44BEV to ensure all the parts and syrup lines are sanitized and ready for use 12 After the Clean In Place procedure the syrup lines will be filled with sanitizer solution To prime the syrup lines with the new syrup flavors foll...

Page 67: ...ulting in the mixing of flavors The number of different flavors that can be dispensed per serving depends on the size of the serving the dispense rate of the flavors and the product flow setting of the freezer The TS 44BEV system will also dispense plain product if no flavors are selected on the Touchscreen Use the following instructions to learn how to set up adjust and access the Touchscreen fea...

Page 68: ...The system can remain on during normal operations and does not need to be turned off unless it is serviced moved or is not used for a long period of time 1 Ensure the TS 44BEV system and the freezer are connected to a power source and turned on Ensure syrup flavor bags are in all 8 trays and frozen beverage product is ready to dispense from the freezer 2 From the main menu screen press the SETUP k...

Page 69: ...s your freezer setup 7 Press the NEXT key 8 Press the SETUP SECOND UNIT key 9 On the Initial Unit Setup Powered by the P3 Cable Connector screen ensure all four of the boxes to the left are unchecked If there is a check mark in a box press it to deselect it The Type of Equipment boxes should both read None when the boxes are clear 10 Press the BACK key ...

Page 70: ... AT THE TOP IF IT SAYS P3 CLEAR OUT THE CHECKED BOXES PRESS THE BACK BUTTON TO RETURN TO THE CORRECT SCREEN AND REPEAT STEPS 11 12 13 Press DONE to return to the main screen Testing the TS 44BEV System Once the system is enabled to dispense flavors test each pump to ensure they all dispense properly and that the Blending Assembly operates correctly 1 The Touchscreen should be programmed with a lis...

Page 71: ...on The flavor continues to flow until the draw handle is closed In this mode the operator can clear out the remaining flavors in the spout and reduce carryover in the next serving by topping off the serving quickly opening and closing the spout over the serving or dispensing a small amount of plain product into a cup to dispose of later The timed serving size draw mode eliminates the need for topp...

Page 72: ... are deselected If there is a check in the box press the box to remove the selection NOTE INJECTOR FLUSH DISPENSE INSTRUCTIONS SCREEN AND SELF SERVE MODE ARE ALL OPTIONAL FEATURES WITHIN THE STANDARD MANUAL DRAW MODE HOWEVER IF YOU ARE TESTING THIS FEATURE FOR THE FIRST TIME SELECT ONLY THE ENABLE INJECTOR FLUSH BOX TO PROCEED TO THE NEXT SECTION NOTE ENABLE AUTO DISPENSE MODE AND ENABLE FCB PURGE...

Page 73: ...the desired amount of product is drawn Flavor flow will automatically cease in the closed position NOTE WITH THE INTERNAL SWITCH THERE IS NO WAY TO SIGNAL THE FLOW OF SYRUP TO STOP WITHOUT MOVING THE DRAW HANDLE INTO THE CLOSED POSITION THEREFORE THERE WILL BE FLAVOR CARRYOVER LEFT IN THE BLENDING HEAD AFTER EACH SERVING NOTE TO REDUCE CARRYOVER IN THIS DRAW MODE WHITE CAP THE SERVING SIMPLY WAIT ...

Page 74: ...PTIONS 3 Ensure the box next to ENABLED TIMED SERVING SIZE is selected Touch the box to select it NOTE INJECTOR FLUSH AND DISPENSE INSTRUCTIONS SCREEN ARE OPTIONAL FEATURES WITHIN THE TIMED SERVING SIZE MODE HOWEVER IF YOU ARE TESTING THIS FEATURE FOR THE FIRST TIME SELECT ONLY THE ENABLE INJECTOR FLUSH BOX TO PROCEED TO THE NEXT SECTION NOTE ENABLE AUTO DISPENSE MODE AND ENABLE FCB PURGE ARE FOR ...

Page 75: ...e if no other size is selected NOTE DESELECTING THE MEDIUM SIZE IE NO SIZES ARE SELECTED CAUSES THE FLAVOR TO DISPENSE AS LONG AS THE DRAW HANDLE IS OPEN AND NO BEEPING SOUND WILL ALERT THE OPERATOR TO STOP THE SERVING THIS HAS THE SAME EFFECT AS THE STANDARD MANUAL DRAW MODE 3 Select the desired flavor s from the Touchscreen 4 In one smooth motion draw a serving to dispense product Flavor will au...

Page 76: ... determines the length of time it takes to draw a desired serving size and then programs the sizes into the Touchscreen Setting the serving size timing is only necessary when the TS 44BEV system is set to run based on serving size see Serving Mode Options Ensure that the freezer is set to the desired product flow rate according to the freezer manufacturer s instructions 1 Using a stop watch record...

Page 77: ...ZE DRAW MODE AND FOLLOW STEPS 3 4 AND 5 6 Select a size in the first box using the and keys 7 Then assign the appropriate length of time the and keys in the second box Assign timing for each size 8 Repeat Steps 6 and 7 to set timing for the other sizes 9 Press the DONE key in the upper right corner of the screen 10 Test out each serving size and repeat instructions to make any adjustments 11 Repea...

Page 78: ...usted using the following directions 1 From the main menu screen press the SETUP key in the upper left corner Enter the password if required 2 Press the SPOUT A MAINTENANCE key or SPOUT B MAINTENANCE if you wish to set timing for the spout to the right 3 Press the TIMING SETTINGS key 4 Under END OF SERVING DELAY use the and to increase or decrease the timing between the syrup shut off and the serv...

Page 79: ...UP RESULTING IN FLAVOR CARRYOVER TO THE NEXT SERVING 7 Repeat these instructions for the other spout if you wish to adjust the serving size timing for both spouts Assigning Flavors to the Menu The TS 44BEV Touchscreen is preset with a list of available flavors that need to be changed to coordinate with syrups currently in the trays 1 From the main menu screen press the SETUP key in the upper left ...

Page 80: ... up the flavor menu for Spout B Choose Spout B options instead of Spout A when available Adjusting Flavor Dispense Rate To produce the best serving the output must be adjusted to the proper level Each flavor is formulated to dispense at a standard level 5 which is generally speaking the recommended flavor level However differences in freezers consumer preferences and product mix and dispense flow ...

Page 81: ...avor to determine if the settings are acceptable Repeat Steps 1 8 to adjust any levels as needed Adjusting Alternating Flavor Timing The TS 44BEV is able to inject more than one flavor in a single serving with one smooth drawing motion simply by selecting multiple flavors from the Touchscreen Each flavor will dispense in the order they were selected for a preset amount of time creating layers of d...

Page 82: ...NG THE FLAVORS RATHER THAN CREATING DISTINCT LAYERS TOO HIGH OF A SETTING MIGHT RESULT IN REACHING YOUR DESIRED SERVING SIZE BEFORE ALL THE FLAVORS HAVE CYCLED THROUGH 4 Use the and to increase or decrease the flow time for each layer A higher number increases the time each flavor is dispensed creating thicker or wider layers A lower number decreases the timing creating more narrow layers 5 Press ...

Page 83: ...T A MAINTENANCE key or SPOUT B MAINTENANCE if enabling the Injector Flush on Spout B 3 Press SPOUT A SETUP OPTIONS or SPOUT B SETUP OPTIONS 4 Check the ENABLE INJECTOR FLUSH box to activate the flush function The Injector Flush key will then appear on the main menu above the flavor list Or deselect the box to remove the Injector Flush function 5 Press DONE to return to the main screen 6 Select Spo...

Page 84: ...g product The Water Syrup Flush mode is used when winterizing the unit and also in the Clean In Place process detailed in the SCHEDULED MAINTENANCE section 1 From the main menu screen press the SETUP key in the upper left corner Enter the password if required 2 Press SPOUT A MAINTENANCE or SPOUT B MAINTENANCE if flushing syrup lines attached to Spout B 3 Press the WATER SYRUP FLUSH key 4 The syste...

Page 85: ...rocess detailed in the SCHEDULED MAINTENANCE section 1 From the main menu screen press the SETUP key in the upper left corner Enter the password if required 2 Press the SPOUT A MAINTENANCE key or SPOUT B MAINTENANCE if the syrup dispenses from Spout B 3 Press the PRIME SYRUP PUMP key 4 Place a container under the Blending Head spout Select the flavor pump for priming and syrup will begin to flow P...

Page 86: ...s protects the Touchscreen from unauthorized changes The pass code when enabled is 3141 1 From the main menu screen press the SETUP key in the upper left corner Enter the pass code if required 3141 2 Press the SYSTEM SETUP key 3 Press the PASSCODE ENABLE key 4 Check the PASSCODE ENABLE box to protect the Touchscreen settings with a pass code NOTE TO REMOVE THE PASS CODE REQUIREMENT PRESS THE PASS ...

Page 87: ...serving count for the freezer on the right 3 Press the SERVING COUNTER key 4 The number of servings dispensed from the spout selected is displayed in the center of the screen This number represents the total number of servings for that particular spout since the Touchscreen count from when it was last reset It does not represent the total servings since the system was installed 5 To reset the serv...

Page 88: ...From the main menu screen press the SETUP key in the upper left corner Enter the password if required 2 Press the SYSTEM SETUP key 3 Press the DIAGNOSTICS key 4 The diagnostics information is displayed on the screen 5 Press the BACK key in the upper left corner of the screen 6 Press the DONE key to return to the main screen ...

Page 89: ...r Touchscreen for a specific language 1 From the main menu screen press the SETUP key in the upper left corner Enter the password if required 2 Press the SYSTEM SETUP key 3 Press the SECOND LANGUAGE key 4 Press the box next to ENABLE SECOND LANGUAGE so that it is checked 5 Press the DONE key to return to the main screen 6 To display the Touchscreen in the alternate language press the box at the bo...

Page 90: ...INTENCE if setting up the dispense instruction screen for the freezer on the right 3 Press SPOUT A SETUP OPTIONS or SPOUT B SETUP OPTIONS 4 Press the box next to ENABLE DISPENSE INSTRUCTION SCREEN to check the box NOTE INJECTOR FLUSH TIMED SERVING SIZE AND SELF SERVE MODE ARE OPTIONAL FEATURES COMPATIBLE WITH THE DISPENSE INSTRUCTION SCREEN HOWEVER THE FOLLOWING INSTRUCTIONS SHOW ONLY THE INJECTOR...

Page 91: ...ough it is still active in the upper left corner disables the Timed Serving Size option and also disables the Injector Flush option It is recommended that the Dispense Instruction Screen be used when the Self Serve Mode is active It is also recommended that the Pass Code feature is enabled to prevent an unauthorized operator from accessing the setup and maintenance functions See ENABLING THE PASS ...

Page 92: ...SCREEN ELIMINATES THE NEXT KEY AND THE OPERATOR CAN SIMPLY DRAW THE SERVING WITHOUT INSTRUCTION 5 Press the DONE key to return to the main screen 6 If desired repeat these instructions to enable the Dispense Instruction Screen for the other spout 7 To test the instruction screen select a spout A or B NOTE THE SETUP KEY IN THE UPPER LEFT CORNER IS PRESENT ALTHOUGH NOT VISIBLE 8 Ensure the Make Sele...

Page 93: ... FONT WITH FONT SIZE BETWEEN 10 AND 14 IS USED MOST NOTE THE GRAPHIC RESOLUTION MUST NOT BE RAISED OR LOWERED 1 Using a graphics program make the desired changes and additional labels for the Touchscreen and load up the FBConvert program 2 Click the button of the desired file you wish to create with the altered labels 3 Find the directory and select all of the labels you wish to import into the To...

Page 94: ...load the language flavor and menu items into the Touchscreen 1 Turn off the Touchscreen 2 Ensure the slide lock button on the Secure Digital SD Card is in the locked position 3 Insert the SD Card in the card slot underneath the edge of the Touchscreen with the card label facing towards the freezer 4 From the main menu screen press the SETUP key in the upper left corner Enter the password if requir...

Page 95: ...OR REMOVE THE SD CARD WHILE THE PROGRAM IS UPDATING 10 The screen will show how many items were updated Press CONTINUE If it shows 0 then there was an error Ensure the SD card lock switch is in the locked position NOTE IF THE SD CARD LOCK SWITCH IS IN THE LOCKED POSITION AND THE UPDATE STILL FAILS YOU MAY NEED TO REFORMAT YOUR CARD SEE REFORMATTING THE SD CARD FOR INSTRUCTIONS 11 Repeat Steps 8 10...

Page 96: ...open the drive that contains the SD card 3 Create a backup folder on your computer and copy all the SD card files into that folder 4 Go back to My Computer and right click on the SD card drive Select Format from the list NOTE BE SURE TO CLICK ONLY THE DRIVE WITH THE SD CARD IT IS POSSIBLE TO ERASE YOUR COMPUTER S HARD DRIVE CONTENTS IF YOU CLICK ON THE INCORRECT DRIVE 5 Accept the default settings...

Page 97: ...idge Drive Assembly Gear Box 9 Tube Assembly opening DAILY CLOSING PROCEDURES page 26 Blending Head Gear Cartridge Drive Assembly Gear Box 9 Tube Assembly opening Drive Motor Touchscreen Exposed Surfaces of the Cabinet SCHEDULED MAINTENANCE page 34 9 Tube Assembly Parts Syrup Lines Internal Syrup Bag Connectors Syrup Bag Fitments Spout Adapter and o rings Area Under the Cabinet Inside the Cabinet ...

Page 98: ...e Spare Parts Kit should contain replacements for these wear items Be sure to keep replacements in stock inside the Spare Parts Kit for easy access PARTS REPLACEMENT SCHEDULE Part No Part Description Every 3 months Every 6 months Annually FLAVOR BURST COMPONENTS ADPT 104R A Blending Adapter with O rings Inspect and replace if necessary Minimum RUB 632 Lower O Ring for Spout Adapter X RUB 627 Upper...

Page 99: ...nstallation requirements This includes adapter kits adapters brackets and switches for various freezer models and manufacturers Please contact your local distributor or visit us online at www flavorburst com at your convenience for additional information concerning other optional accessories advertising and promotional materials RECOMMENDED MAINTENANCE ITEMS REPLACEMENT SCHEDULE Taylor Part No Par...

Page 100: ...anel inside the cabinet Complete for quick reference when this information is requested 1 Model Number TS 44BEV _____________________________ 2 Serial Number ____________________________________ 3 Voltage _________________________________________ 4 Maximum Fuse Size __________________________ Amps 5 Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Fl...

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