lancer Bar Bridge Operation Manual Download

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Bar Bridge

Lancer Corporation
6655 Lancer Blvd.
San Antonio, Texas 78219
800-729-1500

Technical Support/Warranty

800-729-1550

[email protected]

lancercorp.com

PN: 28-0941/01

Operation Manual

DRAFT

Summary of Contents for Bar Bridge

Page 1: ...mark of Lancer 2014 by Lancer all rights reserved Lancer Corporation 6655 Lancer Blvd San Antonio Texas 78219 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com PN 28 0941 01 Operation Manual D R A F T ...

Page 2: ...Connecting to Syrup Supply 11 Dispenser Setup 11 12 Adjust Water Flow Rate Syrup Water Ratio 12 13 Merchandiser Installation 13 MAINTENANCE 14 Scheduled Maintenance 14 CLEANING AND SANITIZING 14 General Information 14 Cleaning and Sanitizing Solutions 15 Cleaning and Sanitizing Product Lines 15 Cleaning and Sanitizing Nozzle 15 16 TROUBLESHOOTING 16 18 DISPENSER DISPOSAL 18 ILLUSTRATIONS AND PART ...

Page 3: ...e dispenser from the power source to service the unit Only qualified personnel should service internal components of electrical control housing WARNING Make sure that all water lines are tight and units are dry before making any electrical connections If this dispenser is installed in an area that is susceptible to 10 variation of the nominal line voltage consider installing a surge protector or s...

Page 4: ...PSIG 0 137 MPA Max Static Pressure 50 PSI 0 345 MPA CARBON DIOXIDE CO2 SUPPLY Min Pressure 70 PSIG 0 483 MPA Max Pressure 80 PSIG 0 552 MPA FITTINGS Carb Water Recirc 9 5 mm 3 8 inch barb Plain Water Inlet 9 5 mm 3 8 inch barb Brand Syrup Inlets 9 5 mm 3 8 inch barb Flavor Injector Inlets 6 4 mm 1 4 inch barb CO2 Inlet 9 5 mm 3 8 inch barb 4 310 mm 195 23 mm 295 24 mm 110 mm 344 5 mm 361 5 mm 244 ...

Page 5: ...tiker Clamp Fittings 5 35 75 75 1 2 3 8 9 10 4 5 6 7 A Water Source B CO2 Source C High Pressure CO2 Regulator D Low Pressure CO2 Regulator Manifold E Electrical Outlet F Tower Dispenser G Recirculation Unit H Syrup Pump I BIB Non Diet Syrup Containers J BIB Diet Syrup Containers K Flavour Extension Syrup Module 1 Brand Syrup 1 2 Brand Syrup 2 3 Brand Syrup 3 4 Brand Syrup 4 5 Carb Water Line 6 Ca...

Page 6: ...pping carton and place on a flat surface taking care to not scratch the plastic covers 3 Leave the merchandiser in the box until the installation of the dispenser is complete Inspect unit for concealed damage If evident notify delivering carrier and file a claim against the same DO NOT LAY UNIT ON ITS SIDE OR BACK NOTE ATTENTION Selecting Preparing a Counter Location 1 Select a location that is in...

Page 7: ...to the unit inlets 4 Once all connections to the unit have been made loosen the clamp nuts and lower the two 2 clamps on either side of the unit 5 Slide the unit onto the counter in the designated location 7 Remove the drip plate from the drip tray 8 Remove the drip tray from the drip bracket 9 Using a screwdriver remove the drip bracket by unscrewing the four 4 side screws two 2 on each side 10 R...

Page 8: ...h the keypad using the key lock rod paying attention to not over tighten This will hold the keypad in place while setting flow rates DO NOT pull down on key lock rod only loosen rod enough to release the keypad ATTENTION A A A B B B A Power Cord to Unit B Power Supply A Key Lock Rod B Nozzle A Keypad B Keypad Shroud DO NOT PLUG UNIT INTO GROUNDED ELECTRICAL OUTLET AT THIS TIME Make sure that all w...

Page 9: ...then connect tubing to all pumps 4 Using tubing cutters cut any pump CO2 supply line and install tee fitting then route appropriate tubing from the CO2 supply to the tee fitting at syrup pumps 7 Connect tubing from dispenser syrup inlet to the syrup pump outlet fitting Repeat for each syrup line pump A B C A Pump Bracket B Syrup Pump C CO2 Inlet A B C A Syrup Pump B CO2 Line C Fitting D Oetiker Pl...

Page 10: ... A CO2 Regulator B Outlet C Wrench D CO2 Supply A A B B C C D A CO2 Regulator B Wrench C 6 35 mm nut Stem D CO2 Supply A B C D D A CO2 Regulator B Fitting C Line to CO2 Regulator Manifold D Oetiker Pliers A Line to Non Diet Syrup Pumps B Line to Diet Syrup Pumps C Line to CO2 Regulator D CO2 Regulator Manifold A B C D 3 Route appropriate tubing from the low pressure CO2 regulator manifold location...

Page 11: ...electrical devices on the same outlet WARNING 4 Connect power cord to grounded electrical outlet Keypad LEDs will flash in a sequence to validate the electronics and configure the keypad A Carbonator Relief Valve A A CO2 Regulator B Wrench C Regulator locknut A CO2 Regulator B Screwdriver C Regulator Adjustment Screw A A B B C C Connecting to Syrup Supply Use proper connector for syrup manufacture...

Page 12: ... The drink temperature should be no higher than 40 F 4 4 C when flow rates are set This is best done after the remote chiller has already made an ice bank NOTE 1 Using a Lancer ratio cup verify water flow rate 5 oz in 4 sec by activating the soda module Remove the protective cap for the corresponding valve and use a screwdriver to adjust if needed 2 Repeat Step 1 for the plain water brand whose sy...

Page 13: ...e and capture a sample Verify that the syrup level is even with the water level Use a screwdriver to adjust if needed 1 Unplug power to the unit before installing the merchandiser 2 Remove keypad from key lock rod and set on bar next to unit 3 Remove the merchandiser from the box 4 Plug in the six 6 pin connector and USB cable to the main tower Careful not to pinch any cables or wires when install...

Page 14: ... the entire exterior of the unit General Information CLEANING AND SANITIZING Lancer equipment new or reconditioned is shipped from the factory cleaned and sanitized in accordance with NSF guidelines The operator of the equipment must provide continuous maintenance as required by this manual and or state and local health department guidelines to ensure proper operation and sanitation requirements a...

Page 15: ...Place product lines with BIB connectors into cleaning solution 6 Activate each valve until lines are filled with cleaning solution then let stand for ten 10 minutes 7 Flush out cleaning solution from the syrup lines using clean warm water Following sanitization rinse with end use product until there is no aftertaste Do not use a fresh water rinse This is a NSF requirement Residual sanitizing solut...

Page 16: ...duct supply not at minimum flowing pressure 2 Foreign debris in water and or product flow controls 1 Check pressure and adjust 2 Remove flow controls from upper body and clean out any foreign material to ensure smooth free spool movement No product dispensed 1 Water and product shutoffs on mounting block not fully open 2 The key switch on an electric valve is in the OFF position 3 Electric current...

Page 17: ...t clean 6 Air in BIB lines 7 Poor quality ice 8 High beverage temperature 1 Correct prior to dispenser Consider larger dispenser or pre cooler 2 Adjust CO2 pressure downward but not less than 70 PSI 3 Re adjust and reset ratio Refer to Adjust Water Flow Rate Syrup Water Ratio Section 4 Remove and reinstall properly 5 Remove and clean 6 Bleed air from BIB lines 7 Check quality of ice used in drink ...

Page 18: ...B 3 Repair or replace No product out light 1 Burned out lamp 2 Faulty wiring or pressure switch in product line 1 Replace lamp 2 Repair or replace Low or no carbonation 1 Low or no CO2 2 Excessive water pressure 3 Worn or defective carbonator pump 1 Check CO2 supply Adjust CO2 pressure to 70 PSI 0 483 MPA 2 Water regulator should be set at 50 PSI 0 345 MPA 3 Replace carbonator pump To prevent poss...

Page 19: ...faceModule 15 TTCOS 018 Valve_PCB_Bracket 16 TTCOS 005 TTNozzleBracket 17 NozzleAssem 18 TTCOS 015 metal base profile 051114 Item Part No Description 19 1_4syrupLine 20 TTCOS 034 TT_Drip_Plate 21 M4_12mm_PanHead 22 TTCOS 048 ccbb drip tray 23 3_8_Elbow_BB 24 3_8_Straight_BB 25 TTCOS 027 Key_Lock_Rod 26 TTCOS 023 Locking Nut 27 Locking Rod O Ring 28 TTCOS 030 Soda_Noz_Pipe_Assem 29 SSyrupElbow 30 1...

Page 20: ...F1 F4 F4 F3 Item Description B1 Brand Syrup 1 B2 Brand Syrup 2 B3 Brand Syrup 3 B4 Brand Syrup 4 B5 Brand Syrup 5 B6 Brand Syrup 6 F1 Flavour Injector 1 F2 Flavour Injector 2 F3 Flavour Injector 3 F4 Flavour Injector 4 PW Plain Water Line SR Soda Recirculation SD Soda Line D R A F T ...

Page 21: ...21 Unit Wiring Diagram D R A F T ...

Page 22: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com ...

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