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Fayat Dynapac CC1100 VI, Instruction Manual, Page: 1 / 233

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Fayat Dynapac CC1100 VI Instruction Manual Download Page 1

Instruction manual

Instruction manual

Operating & Maintenance

Operating & Maintenance

4812164501.pdf

4812164501.pdf

Vibratory rollers

Vibratory rollers

CC1100 VI - CC1400 VI

CC1100 VI - CC1400 VI

Engine

Engine

Kubota D1703 / D1803 / V2203 / V2403

Kubota D1703 / D1803 / V2203 / V2403

Models and PIN

Models and PIN

CC1100 VI

 (Stage IIIA (26 kW)

10000389xxA018679 -

CC1100 VI

 (Stage IIIA (26 kW)

10000389xxA018679 -

CC1100 VI

(Tier 4f) (18.5 kW)

10000390xxA021827 - xA023287

CC1100 VI

(Tier 4f) (18.5 kW)

10000390xxA021827 - xA023287

CC1100 VI

(Tier 4f) (28 kW)

10000391xxA021487 -

CC1100 VI

(Tier 4f) (28 kW)

10000391xxA021487 -

CC1100 VI

(Stage V) (18.5 kW)

10000444xxA024596 -

CC1100 VI

(Stage V) (18.5 kW)

10000444xxA024596 -

CC1100 VI

(Stage V) (28 kW)

10000452xxA026395 -

CC1100 VI

(Stage V) (28 kW)

10000452xxA026395 -

CC1200 VI

(Stage IIIA (26 kW)

10000395xxA018609 -

CC1200 VI

(Stage IIIA (26 kW)

10000395xxA018609 -

CC1200 VI

(Tier 4f) (18.5 kW)

10000396xxA018676 -

CC1200 VI

(Tier 4f) (18.5 kW)

10000396xxA018676 -

CC1200 VI

(Tier 4f) (28 kW)

10000397xxA016877 -

CC1200 VI

(Tier 4f) (28 kW)

10000397xxA016877 -

CC1200 VI

(Stage V) (18.5 kW)

10000446xxA023389 -

CC1200 VI

(Stage V) (18.5 kW)

10000446xxA023389 -

CC1200 VI

(Stage V) (28 kW)

10000454xxA031142 -

CC1200 VI

(Stage V) (28 kW)

10000454xxA031142 -

CC1300 VI

(Stage IIIA (35 kW)

10000469xxA030704 -

CC1300 VI

(Stage IIIA (35 kW)

10000469xxA030704 -

CC1300 VI

(Tier 4f) (37 kW)

10000470xxA031597 -

CC1300 VI

(Tier 4f) (37 kW)

10000470xxA031597 -

CC1300 VI

(Stage V) (37 kW)

10000471xxA030199 -

CC1300 VI

(Stage V) (37 kW)

10000471xxA030199 -

CC1400 VI

(Stage IIIA (35 kW)

10000475xxA026843 -

CC1400 VI

(Stage IIIA (35 kW)

10000475xxA026843 -

CC1400 VI

(Tier 4f) (37 kW)

10000476xxA030197 -

CC1400 VI

(Tier 4f) (37 kW)

10000476xxA030197 -

CC1400 VI

(Stage V) (37 kW)

10000477xxA026844 -

CC1400 VI

(Stage V) (37 kW)

10000477xxA026844 -

Translation of original instruction

Translation of original instruction

Reservation for changes

Reservation for changes
Printed in Sweden

Printed in Sweden

Summary of Contents for Dynapac CC1100 VI

Page 1: ...5xxA018609 CC1200 VI Tier 4f 18 5 kW 10000396xxA018676 CC1200 VI Tier 4f 18 5 kW 10000396xxA018676 CC1200 VI Tier 4f 28 kW 10000397xxA016877 CC1200 VI Tier 4f 28 kW 10000397xxA016877 CC1200 VI Stage V 18 5 kW 10000446xxA023389 CC1200 VI Stage V 18 5 kW 10000446xxA023389 CC1200 VI Stage V 28 kW 10000454xxA031142 CC1200 VI Stage V 28 kW 10000454xxA031142 CC1300 VI Stage IIIA 35 kW 10000469xxA030704 ...

Page 2: ......

Page 3: ...ety Optional 9 Edge cutter compactor 9 Chip spreader 10 Special instructions 11 Standard lubricants and other recommended oils and fluids 11 Higher ambient temperatures above 40 C 104 F 11 Lower ambient temperature Freeze risk 11 Temperatures 11 high pressure cleaning 11 Fire fighting 12 Fire extinguisher 12 Roll Over Protective Structure ROPS 12 Battery handling 13 Jump starting 13 Technical spec...

Page 4: ...5 Hydraulic system 26 Slopes 26 Electrical system 26 Machine description 27 Diesel engine 27 Electrical system 27 Propulsion system Transmission 27 Brake system 27 Steering system 27 ROPS 27 Identification 28 Product and component plates 28 Product identification number on the frame 29 Explanation of 17PIN serial number 29 Machine plate 30 Engine plates 30 Location decals CC1100 VI CC1200 VI 33 Lo...

Page 5: ...ical speed control 48 Electronic speed control 48 Navigation submenus 49 Function description Display 49 Display explanations 49 Transport mode 50 Submenu Regeneration D1803 Tier 4f Stage V V2403 CR Tier 4f Stage V 51 Soot 51 Submenu Error code list 53 User settings 54 SERVICE MENU 55 Working mode Vibration 56 Working mode Vibration with dual amplitudes Optional CC1300 VI 1400 VI with V2403 CR Tie...

Page 6: ... brake Control 70 Instruments and lamps Checking 70 Interlock 71 Operator position 71 Adjusting the Off set 72 Flow divider Optional 72 Starting 73 Starting the engine 73 D1703 V2203 M E3B Stage IIIA 73 D1803 V2403 CR E4B Tier 4f V2403 CR E5B Stage V 73 Driving 75 Operating the roller 75 D1703 V2203 M E3B Stage IIIA 75 D1803 V2403 CR E4B Tier 4f V2403 CR E5B Stage V 75 Interlock Emergency stop Par...

Page 7: ...83 Hydraulic reservoir 83 Steering cylinder hinges etc 84 Watering system 84 Hoods tarpaulin 84 Miscellaneous 85 Lifting 85 Locking the articulation 85 Lifting the roller 86 Lifting the roller with a single point lift Optional CC1100 C VI CC1200 C VI only 87 Unlocking the articulation 87 Towing Recovering 88 Release the brakes 88 Towing the roller 89 Short distance towing with switched off engine ...

Page 8: ...enance Maintenance schedule 111 Service and maintenance points 111 General 112 Every 10 hours of operation Daily 112 After the FIRST 50 hours of operation 113 Every 50 hours of operation Weekly 113 Every 250 750 1250 1750 hours of operation 113 Every 500 hours of operation 114 Every 1000 hours of operation 115 Every 1500 hours of operation only Tier 4f Stage V 28 kW Stage V 37 kW 115 Every 2000 ho...

Page 9: ... Checking Adjustment 128 Brakes Check 129 Maintenance first 50h 131 Engine oil and oil filter Change 131 Replacing the hydraulic oil filter 133 Bolted joints Check 134 Maintenance 50h 135 Air cleaner Check main filter 135 Steering cylinder and steering joint Lubrication 136 Checking the fuel hoses and hose clamps 137 Water separator Draining on machines equipped with this 138 Maintenance measures ...

Page 10: ...level Inspection filling 152 Rubber elements and bolted joints Check 153 Hydraulic reservoir cap Check 153 Steering cylinder and steering joint Lubrication 154 Check Coolant system 155 Air cleaner Check Replacement of main filter 155 Air filter indicator Resetting 156 Replacing the fuel filter 157 Replacing the pre filter 157 D1703 V2203 M Stage IIIA 158 D1803 CR Tier 4f Stage V V2403 CR E4B Tier ...

Page 11: ...of main filter 169 Air filter indicator Resetting 170 Backup filter Change 170 Replacing the hydraulic oil filter 171 Replacing the fuel filter 172 Replacing the pre filter 172 D1703 V2203 M Stage IIIA 173 D1803 CR Tier 4f Stage V V2403 CR E4B Tier 4f V2403 CR E5B Stage V 173 Fuel tank Cleaning 173 Replacing belts Checking the belt tension 174 Checking Diesel engine valve clearance 175 Coolers Che...

Page 12: ...nt of main filter 184 Air filter indicator Resetting 185 Backup filter Change 185 Replacing the hydraulic oil filter 186 Replacing the fuel filter 187 Replacing the pre filter 187 D1703 V2203 M Stage IIIA 188 D1803 CR Tier 4f Stage V V2403 CR E4B Tier 4f V2403 CR E5B Stage V 188 Fuel tank Cleaning 188 Coolers Checking Cleaning 189 Water tank Draining 190 Water tank Cleaning 190 Edge cutter Optiona...

Page 13: ...nt of main filter 203 Air filter indicator Resetting 204 Backup filter Change 204 Replacing the hydraulic oil filter 205 Replacing the fuel filter 206 Replacing the pre filter 206 D1703 V2203 M Stage IIIA 207 D1803 CR Tier 4f Stage V V2403 CR E4B Tier 4f V2403 CR E5B Stage V 207 Fuel tank Cleaning 207 Check Air intake hoses 208 Coolers Checking Cleaning 209 Water tank Draining 210 Water tank Clean...

Page 14: ...intenance every 12th month Annually 215 Air cleaner Check Replacement of main filter 215 Air filter indicator Resetting 215 Backup filter Change 215 Checking the DPF pipes and connections D1803 V2403 CR Tier 4f Stage V 215 Checking the EGR pipes and connections D1803 V2403 CR Tier 4f Stage V 216 Check the Manifold D1803 V2403 CR Tier 4f Stage V 216 Maintenance every 24th month Every other year 217...

Page 15: ...not avoided could result in death or serious injury CAUTION Indicates potential hazardous situation procedure which if not avoided could result in minor or moderate injury damage to the machine or property CAUTION Indicates potential hazardous situation procedure which if not avoided could result in minor or moderate injury damage to the machine or property Safety information It is recommended to ...

Page 16: ...e and before carrying out any maintenance Replace immediately the instruction manuals if lost damaged or unreadable Replace immediately the instruction manuals if lost damaged or unreadable Ensure good ventilation extraction of air by fan where the engine is run indoors Ensure good ventilation extraction of air by fan where the engine is run indoors CALIFORNIA Decal and location of decal shown in ...

Page 17: ...by the machine operator Other maintenance intervals must be carried out by accredited Dynapac service personnel Additional instructions for the engine can be found in the manufacturer s engine manual Additional instructions for the engine can be found in the manufacturer s engine manual Specific maintenance and checks on diesel engines must be performed by engine supplier authorized personnel Spec...

Page 18: ...Introduction 4812164501 pdf 2021 05 06 4 ...

Page 19: ...have full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Never operate with the drum outside the edge the substrate might not have full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and ...

Page 20: ...de after written approval has been given by Dynapac Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold For your own protection alwa...

Page 21: ...own sloping ground Work driving Dynapac always recommends mounted ROPS Roll Over Protective Structure and seat belt usage Dynapac always recommends mounted ROPS Roll Over Protective Structure and seat belt usage On machines with foldable ROPS make sure that the ROPS is correctly mounted in the upright position during all operation On machines with foldable ROPS make sure that the ROPS is correctly...

Page 22: ...um outside the edge the substrate might not have full bearing strength or the edge is close to a slope Keep in mind that the machine s center of gravity moves outwards when steering For example the center of gravity moves to the right when you steer to the left Keep in mind that the machine s center of gravity moves outwards when steering For example the center of gravity moves to the right when y...

Page 23: ...f being crushed The edge cutter consists of rotating components and there is a risk of being crushed The tool must be returned to the transport position raised position 1 every time it has been used The tool must be returned to the transport position raised position 1 every time it has been used If the edge cutter and its parts are dismantled make sure that it is set in a relieved position and res...

Page 24: ...in the area of operation while the machine is in use The operator must make sure that nobody is in the area of operation while the machine is in use The machine must NOT be lifted from a single point lift if the chip spreader is fitted CC1100 VI CC1200 VI only The machine must NOT be lifted from a single point lift if the chip spreader is fitted CC1100 VI CC1200 VI only Risk of crushing and pinch ...

Page 25: ...fluids must be used for other components Hydraulic system mineral oil Shell Tellus S2V100 or similar Lower ambient temperature Freeze risk Make sure that the watering system is empty drained of water sprinkler hoses tank s or that anti freeze has been added to prevent the system freezing Close the ball valve and draw up the anti freeze liquid through the filter See the chapter dealing with Sprinkl...

Page 26: ...ass carbon dioxide fire extinguisher can also be used Fire extinguisher Fig Plarform 1 Fire extinguisher 1 A fire extinguisher can be ordered as an option Though different standards are used around the world If not using the original fire extinguisher place your extinguisher as in the picture A 4 kg extinguisher is recommended Mount it appropriately and make sure it does not create any hazards Rol...

Page 27: ...e dead battery A spark can ignite the oxy hydrogen gas formed around the battery Do not connect the negative cable to the negative terminal on the dead battery A spark can ignite the oxy hydrogen gas formed around the battery Check that the battery used for jump starting has the same voltage as the dead battery Check that the battery used for jump starting has the same voltage as the dead battery ...

Page 28: ...Special instructions 4812164501 pdf 2021 05 06 14 ...

Page 29: ...ow the action level of 2 5 m s specified in the same directive Limit is 5 m s Measured hand arm vibrations also were below the action level of 2 5 m s specified in the same directive Limit is 5 m s Noise level The noise level is measured in accordance with the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market with the vibration switched on on soft polyme...

Page 30: ...dth B without ROPS Machine width CC1100 VI 1210 48 CC1100 VI 1210 48 CC1200 VI 1340 53 CC1200 VI 1340 53 R1 Turning radius outer R1 Turning radius outer CC1100 VI 3710 146 CC1100 VI 3710 146 CC1200 VI 3770 148 CC1200 VI 3770 148 R2 Turning radius inner R2 Turning radius inner CC1100 VI 2640 104 CC1100 VI 2640 104 CC1200 VI 2570 101 CC1200 VI 2570 101 W Drum width W Drum width CC1100 VI 1070 42 CC1...

Page 31: ...ble edge cutter Machine width B with double edge cutter Machine width CC1300 VI 1425 56 CC1300 VI 1425 56 CC1400 VI 1505 59 CC1400 VI 1505 59 R1 Turning radius outer R1 Turning radius outer CC1300 VI 4330 170 CC1300 VI 4330 170 CC1400 VI 4370 172 CC1400 VI 4370 172 R2 Turning radius inner R2 Turning radius inner CC1300 VI 3030 119 CC1300 VI 3030 119 CC1400 VI 2990 118 CC1400 VI 2990 118 W Drum wid...

Page 32: ...7 H1 Height with ROPS 2542 100 H1 Height with ROPS 2542 100 H2 Height without ROPS 1744 68 5 H2 Height without ROPS 1744 68 5 K1 180 7 K1 180 7 K2 550 22 K2 550 22 L Length 2400 94 L Length 2400 94 Length with chip spreader 3220 127 Length with chip spreader 3220 127 S Thickness drum amplitude Nominal S Thickness drum amplitude Nominal CC1100 VI 12 0 47 CC1100 VI 12 0 47 CC1200 VI 13 0 51 CC1200 V...

Page 33: ...H1 Height with ROPS 2740 108 H2 Height without ROPS 2025 80 H2 Height without ROPS 2025 80 H Height with Canopy 2855 112 H Height with Canopy 2855 112 K1 Ground clearance 190 7 5 K1 Ground clearance 190 7 5 K2 Curb clearance 690 27 K2 Curb clearance 690 27 L Length 2850 112 L Length 2850 112 Length with chip spreader 3625 143 Length with chip spreader 3625 143 S Thickness drum amplitude Nominal S ...

Page 34: ...VI 2402 kg 5 295 lbs CC1200 VI 2600 kg 5 735 lbs CC1200 VI 2600 kg 5 735 lbs CC1300 VI 3900 kg 8 598 lbs CC1300 VI 3900 kg 8 598 lbs CC1400 VI 4300 kg 9 480 lbs CC1400 VI 4300 kg 9 480 lbs Working capacity Propulsion Propulsion Speed range Speed range CC1100 VI CC1200 VI 0 10 km h 0 6 2 mph CC1100 VI CC1200 VI 0 10 km h 0 6 2 mph CC1300 VI CC1400 VI 0 9 2 km h 0 5 7 mph CC1300 VI CC1400 VI 0 9 2 k...

Page 35: ... cm 57 7 63 8 pli Amplitude 0 5 mm 0 02 in Amplitude 0 5 mm 0 02 in Vibration frequency Vibration frequency D1703 66 61 Hz 3960 3660 vpm D1703 66 61 Hz 3960 3660 vpm D1803 65 61 Hz 3900 3660 vpm D1803 65 61 Hz 3900 3660 vpm Centrifugal force Centrifugal force CC1100 VI CC1100 VI D1703 29 25 kN 6519 5620 lb D1703 29 25 kN 6519 5620 lb D1803 28 25 kN 6295 5620 lb D1803 28 25 kN 6295 5620 lb CC1200 V...

Page 36: ...Hz 3 660 3 240 vpm Dual amplitudes 61 54 Hz 3 660 3 240 vpm Centrifugal force Centrifugal force CC1300 VI Single amplitude CC1300 VI Single amplitude V2203 M 38 31 kN 8 543 6 969 lb V2203 M 38 31 kN 8 543 6 969 lb V2403 CR 38 31 kN 8 543 6 969 lb V2403 CR 38 31 kN 8 543 6 969 lb CC1300 VI Dual amplitudes CC1300 VI Dual amplitudes V2203 M 38 21 kN 8 543 4 721 lb V2203 M 38 21 kN 8 543 4 721 lb V240...

Page 37: ...emission CO2 emissions measured according to applicable test cycle in Regulation EU 2016 1628 Manufacturer Model Test cycle CO2 emission g kWh Manufacturer Model Test cycle CO2 emission g kWh Kubota D1703 M DI E4B 18 5 kW Stage V NRSC 938 3 Kubota D1703 M DI E4B 18 5 kW Stage V NRSC 938 3 Kubota D1803 CR E5B 28 kW Stage V NRTC 858 7 Kubota D1803 CR E5B 28 kW Stage V NRTC 858 7 Kubota D1803 CR E5B ...

Page 38: ...0 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100 STRENGTH CLASS Metric coarse screw thread bright galvanized fzb Metric coarse thread zinc treated Dacromet GEOMET STRENGTH CLASS M thread 10 9 Oiled 10 9 Dry 12 9 Oiled 12 9 Dry M thread 10 9 Oiled 10...

Page 39: ...1400 C VI 10 9 CC1300 C VI CC1400 C VI 10 9 Tightening torque 190 Nm Dacromet treated Tightening torque 190 Nm Dacromet treated Foldable ROPS bolts Bolt dimensions M20 PN 0211110375 Bolt dimensions M20 PN 0211110375 Strength class Strength class CC1100 C VI CC1200 C VI 8 8 CC1100 C VI CC1200 C VI 8 8 CC1300 C VI CC1400 C VI 10 9 CC1300 C VI CC1400 C VI 10 9 Tightening torque 190 Nm Dacromet treate...

Page 40: ...0 2 0 Vibration system 21 0 22 8 Vibration system 21 0 22 8 Control systems 18 0 18 0 Control systems 18 0 18 0 Brake release 1 2 1 8 Brake release 1 2 1 8 Slopes Max 20 or 36 Max 20 or 36 The recommended max slope angle is for a machine that runs straight on hard flat surface Unstable ground vibration on speed and steering the machine can all cause the machine to topple at smaller angles than spe...

Page 41: ...flection angle of the control lever from neutral Brake system The brake system consists of a service brake secondary brake and parking brake The service brake is hydrostatisc and is activated by moving the control lever to neutral Secondary Parking brake The secondary and parking brake system consists of sprung multiple disc brakes in the motors The brakes are released with hydraulic pressure and ...

Page 42: ...roduct and component plates 1 2 3 4 4 CC1100 VI CC1200 VI 1 2 3 4 4 CC1300 VI CC1400 VI 1 Product plate Product Identification Number PIN model type designation 1 Product plate Product Identification Number PIN model type designation 2 Engine plate Type description product and serial numbers 2 Engine plate Type description product and serial numbers 3 ROPS plate Certification product and serial nu...

Page 43: ...Fig PIN Front frame 1 Serial number The machine PIN product identification number 1 is punched on the right side of the front frame Explanation of 17PIN serial number 100 00123 V x A 123456 100 00123 V x A 123456 A B C F A B C F A Manufacturer B Family Model C Check letter F Serial number 29 ...

Page 44: ...ification number serial number 4 maximum weight 5 service weight 6 engine power 7 year of manufacture 8 If the machine is delivered outside of the EU the plate may not have a CE marking and the year of manufacture 2 3 4 5 6 7 8 Please state the machine s PIN serial number when ordering parts Engine plates The engine s type plate 1 is located on top of the cylinder head cover The plate specifies th...

Page 45: ... 1 Type plate 2 Engine series plate Please specify the engine serial number when ordering spares Refer also to the engine manual 1 2 Fig Engine D1703 M DI E4B Tier 4f Stage V 1 Type plate 2 Engine series plate Fig Engine D1803 CR Tier 4f Stage V 1 Type plate 2 Engine series plate 1 2 31 ...

Page 46: ...Machine description 4812164501 pdf 2021 05 06 1 2 Fig Engine V2203 M Stage IIIA 1 Type plate 2 Engine series plate 2 1 Fig Engine V2403 CR Tier 4f Stage V 1 Type plate 2 Engine series plate 32 ...

Page 47: ...ptional 4700355981 5 Warning Hot surfaces 4700903424 16 Flow divider optional 4700355981 6 Diesel fuel Stage IIIA 4700991658 17 Diesel fuel Tier 4f Stage V 4811000345 6 Diesel fuel Stage IIIA 4700991658 17 Diesel fuel Tier 4f Stage V 4811000345 7 Warning edge cutter 4700904083 18 Fuel with ultra low sulphur content Tier 4f Stage V 4811000344 7 Warning edge cutter 4700904083 18 Fuel with ultra low ...

Page 48: ...Machine description 4812164501 pdf 2021 05 06 34 ...

Page 49: ...ptional 4700355981 5 Warning Hot surfaces 4700903424 16 Flow divider optional 4700355981 6 Diesel fuel Stage IIIA 4700991658 17 Diesel fuel Tier 4f Stage V 4811000345 6 Diesel fuel Stage IIIA 4700991658 17 Diesel fuel Tier 4f Stage V 4811000345 7 Warning edge cutter 4700904083 18 Fuel with ultra low sulphur content Tier 4f Stage V 4811000344 7 Warning edge cutter 4700904083 18 Fuel with ultra low ...

Page 50: ...er new decals if they have become illegible Use the part number specified on each decal If a part is replaced and this part have a decal make sure to also order the decal 4700903422 Warning Crush zone articulation drum Maintain a safe distance from the crush zone Two crush zones on machines fitted with pivotal steering 4700903423 Warning Rotating engine components Keep your hands at a safe distanc...

Page 51: ...rom the crush zone 4700903422 Warning Crush zone chip spreader optional Risk of personal injury or being crushed Keep well clear of the spreader s working area 4700908229 Warning Risk of crushing The articulation must be locked when lifting Read the instruction manual 4812125363 Warning Locking The articulation must be locked during transport and lifting but be open during operation Read the instr...

Page 52: ... 4811000080 Warning Chip spreader optional The spreader has rotating components Never insert your hands or any objects when the spreader is in operation Always stop the roller motor before carrying out adjustments or maintenance on the spreader 38 ...

Page 53: ...Machine description 4812164501 pdf 2021 05 06 4812129673 Warning CALIFORNIA Proposition 65 39 ...

Page 54: ...oint Manual compartment Battery disconnector Fixing point Bio hydraulic fluid PANOLIN Hydraulic fluid level Water Bio hydraulic fluid PANOLIN Hydraulic fluid level Water Flow divider optional Fuel with ultra low sulphur content Tier 4f Stage V Tier 4f Stage V Flow divider optional Fuel with ultra low sulphur content Tier 4f Stage V Tier 4f Stage V Forward Reverse lever Forward Reverse lever 40 ...

Page 55: ... V2203 M 10 Instrument cover 15 Emergency stop 6 Flow divider 11 Storage compartment 16 Parking brake 6 Flow divider 11 Storage compartment 16 Parking brake 7 Forward Reverse lever 12 Hazard indicators 17 Membrane panel Function keys 7 Forward Reverse lever 12 Hazard indicators 17 Membrane panel Function keys 8 Seat switch 13 Driving lights 18 Control panel Display 8 Seat switch 13 Driving lights ...

Page 56: ...hts switch Optional Upper position Traffic lighting goes on Intermediate position Lighting switched off Lower position Parking light goes on 14 Driving lights switch Optional Upper position Traffic lighting goes on Intermediate position Lighting switched off Lower position Parking light goes on 18 Direction indicators switch Optional When depressed to the left the left direction indicators are on ...

Page 57: ...n the display Less serious fault Rectify as soon as possible Launched together with a message on the display 3 Glowing Yellow 3 Glowing Yellow The symbol must go out before the ignition key is moved to position II for activation of the starter motor The symbol must go out before the ignition key is moved to position II for activation of the starter motor 4 Parking brake indicator Red 4 Parking bra...

Page 58: ...ot Stop the engine immediately and locate the fault Refer also to the engine manual Warning symbol hydraulic fluid temperature If this symbol is shown the hydraulic fluid is too hot Do not drive the roller allow the fluid to cool by running the engine on idle and then locate the fault Warning symbol hydraulic fluid temperature If this symbol is shown the hydraulic fluid is too hot Do not drive the...

Page 59: ...tional permitted Activates working mode which makes it possible to use vibration and edge cutter optional LED OFF Transport mode LED OFF Transport mode LED LEFT Working mode vibration Red LED LEFT Working mode vibration Red LED CENTER Working mode edge cutter Optional LED CENTER Working mode edge cutter Optional LED RIGHT Working mode chip spreader Optional LED RIGHT Working mode chip spreader Opt...

Page 60: ...ler Red LED LEFT Manual sprinkler Red LED RIGHT Automatic sprinkler LED RIGHT Automatic sprinkler Sprinkler timer Sprinkler timer LED OFF No timer function Continuously on when the lever is not in the neutral position LED OFF No timer function Continuously on when the lever is not in the neutral position LED LEFT Minimal amount of water Red LED LEFT Minimal amount of water Red LED CENTER Increased...

Page 61: ... cutter up Working mode 1 Vibration front Vibration rear Edge cutter up Edge cutter mode 2 Vibration front Edge cutter down Edge cutter up Edge cutter mode 2 Vibration front Edge cutter down Edge cutter up Spreader mode 3 Vibration front Spreader Edge cutter up Spreader mode 3 Vibration front Spreader Edge cutter up Right lever RH Left lever LH 2 3 1 Machine with dual controls option Fig Double fo...

Page 62: ...r position ECO 2 both the engine speed and vibration frequency are low If the speed control is in the lowermost position ECO 3 both the engine speed and vibration frequency are high Fig Electronic speed control 1 LED lamp for Low speed frequency ECO 2 LED lamp for High speed frequency 1 2 Electronic speed control If the LED lamp in the center is lit green ECO Low engine speed and low vibration fre...

Page 63: ... settings 3rd press Error code list Transport mode Machine hours 4th press User settings Transport mode Machine hours 4th press User settings 5th press Transport mode Machine hours 5th press Transport mode Machine hours Function description Display Display explanations Fig Start up image When the ignition switch is activated to position I a start up image is shown on the display This image is visi...

Page 64: ...has three options F N R and is shown in the top left of the display Only current status is displayed N Neutral shows that the control lever is in the neutral position and no travel direction arrow is shown on the display F Forwards an arrow directed left is shown in front of F on the display 7 8 Fig Transport mode Machine hours R Backwards an arrow directed right is shown after R on the display Th...

Page 65: ...neration needs to be performed but parameters for automatic regeneration are not met Level 1 If the symbol 1 on the display is lit with a solid light an Automatic regeneration is required For Stage V engines you can choose to perform a Parked regeneration in this mode provided that the conditions for regeneration are met A Yellow warning symbol 6 lights with a solid light No error codes are shown ...

Page 66: ... error code list a Parked regeneration is required This can only be carried out with a Kubota service tool Level 5 If the symbol 1 on the display Flashes Red 5 warning lamp is lit and error code SPN 3701 FMI 00 is launched in the error code list a full DPF filter service is required This can only be carried out by an accredited Kubota representative Fig Regeneration required 9 Elevated exhaust gas...

Page 67: ...sult in any of the warning lamps lighting but are intended as information Yellow alarm The middle degree of severity Together with the error code the yellow warning light will also come on 4 5 6 Fig Sub menu Error code list 5 Red warning symbol Serious fault 6 Yellow warning symbol Less serious fault Red alarm The highest degree of severity Together with the error code the red warning light will a...

Page 68: ...mperial unit system 14 and also read version of installed software for display 11 and ECU 12 Fig User settings 9 Light settings Day mode 10 Light settings Night mode 11 Software version Display 12 Software version ECU 13 To service test site 13 10 9 12 11 Fig User settings 14 Cursor 15 Section selector 16 Metric Imperial unit 17 Start menu 16 15 17 14 54 ...

Page 69: ...calibration indication now moves to NEUTRAL 3 Move the control lever back to the neutral position 4 Press Enter 12 to save the value The calibration indication now moves to REVERSE 5 Move the control lever back to the reverse position 6 Press Enter 12 to save the value 12 7 Press Enter 12 to save the value in the control unit When calibrating the joystick the values must always be between the foll...

Page 70: ... forward and rear drums 2 Compaction status off on on front rear drum Press one of the buttons 7 on the far right of the panel The side menu 8 will then appear on the display Fig Working mode Vibration both drums AVC selected 7 8 9 7 The lowermost button 7 activates AVC mode Automatic Vibration Control activation lights the AVC symbol 9 Press the uppermost button 7 and the submenu is displayed The...

Page 71: ... changes automatically from medium to high on activation of vibration with low amplitude provided that high has not already been selected The speed decreases automatically from high to medium on activation of vibration with High amplitude if medium speed has not already been selected Edge cutter or chip spreader can only be used at High amplitude Fig Working mode Vibration both drums high amplitud...

Page 72: ... disabled The round parts below the drum indicated the selected amplitude The edge cutter is maneuvered upward with button 3 on the control level Provided that the parking brake is disabled maneuvering upward can always take place irrespective of the selected mode on the membrane panel s working mode button Fig Forward Reverse lever right 1 Vibration front drum on off 2 Edge cutter down 3 Edge cut...

Page 73: ...on 3 on the control level Maneuvering can only take place when Working mode Chip spreader is selected on the membrane panel s working mode button High amplitude and disabled parking brake must also be selected The round parts below the drum indicated the selected amplitude The appearance of the chip spreader symbol changes depending on whether it is active or inactive Fig Working mode Chip spreade...

Page 74: ...r 8 and the temperature display flashes if the temperature is outside the preset limits The lower and upper preset temperature limits are displayed on the left hand side next to the icons 9 and 10 The desired temperature limit can be set using the buttons 11 and 13 Confirm by pressing button 12 Fig Asphalt temperature range setting 12 11 9 10 13 For the lower temperature limit 100 C is the lowest ...

Page 75: ...d engines and there is no operator assistance here For conditions that are not met and operator assistance is available respective symbols are shown on the display during attempted start up Operator help Workmode The working mode must be selected to activate vibration This also applies to the options edge cutter and chip spreader Operator assistance and the three LED indicators on the working mode...

Page 76: ...Ignition key 5A 4 F4 Joystick Push Button Seat switch 5A 12 F11 12 V outlet 10A 4 F4 Joystick Push Button Seat switch 5A 12 F11 12 V outlet 10A 5 F5 T3 Fuel pump Generator 3A 13 F12 ECU 0 5A 5 F5 T3 Fuel pump Generator 3A 13 F12 ECU 0 5A 6 F5 Tier 4f Stage V Fuel pump Generator Engine sensor 3A 14 F13 Driving lights direction indicator 10A 6 F5 Tier 4f Stage V Fuel pump Generator Engine sensor 3A ...

Page 77: ...2 F11 ECU 15A 4 F4 Joystick Push Bottom Seat switch Water tank level sensor Asphalt temperature sensor 5A 12 F11 ECU 15A 5 F5 T3 Fuel pump Generator 3A 13 F12 ECU 7 5A 5 F5 T3 Fuel pump Generator 3A 13 F12 ECU 7 5A 6 F5 Tier 4f Stage V Fuel pump Generator Water in fuel sensor Air flow sensor EGR 3A 14 F13 Driving lights direction indicator 10A 6 F5 Tier 4f Stage V Fuel pump Generator Water in fuel...

Page 78: ...nector and fuses D1703 V2203 M E3B 1 2 D1703 V2203 M E3B Stage IIIA 1 F8 Main fuse 40A 1 F8 Main fuse 40A 2 F14 Glowing Start relay Fuel solenoid 50A 2 F14 Glowing Start relay Fuel solenoid 50A 3 2 1 4 Fig Master switch and fuses D1803 V2403 CR E4B V2403 CR E5B D1803 V2403 CR E4B Tier 4f V2403 CR E5B Stage V 1 F8 Main fuse 40A 1 F8 Main fuse 40A 2 F13 Engine ECU 50A 2 F13 Engine ECU 50A 3 F14 Star...

Page 79: ...e 2 on the platform This control unit manages among others automatic vibration control automatic watering control and interlock Relays on machine 1 2 3 Fig Relays Engine compartment D1703 V2203 M E3B Engine compartment D1703 V2203 M E3B Stage IIIA 1 K1 Starting 1 K1 Starting 2 K3 Fuel solenoid 2 K3 Fuel solenoid 3 K5 Glowing Preheater 3 K5 Glowing Preheater 65 ...

Page 80: ...relay 3 K5 Glowing relay 3 K5 Glowing relay Fig Relays in steering column Steering column 1 K2 ECU 1 K2 ECU 2 K6 1 Working lights frame 2 K6 1 Working lights frame 3 K6 2 Working lights ROPS or Water tank 3 K6 2 Working lights ROPS or Water tank 4 K8 Driving lights 4 K8 Driving lights 5 K9 Driving lights direction indicator 5 K9 Driving lights direction indicator 6 K12 1 Sprinkler 6 K12 1 Sprinkle...

Page 81: ...tment Turn the key 1 to switched on position The roller is now supplied with power The engine hood must be unlocked during operation unless the battery disconnector is freely accessible from the outside so that the battery voltage can be quickly disconnected if necessary The engine hood must be unlocked during operation unless the battery disconnector is freely accessible from the outside so that ...

Page 82: ...re that the seat is secure before beginning operation Remember to use the seat belt 9 Remember to use the seat belt 9 1 6 3 2 4 9 Fig Driver seat MSG65 1 Locking lever Length adjustment 2 Weight adjustment 4 Backrest inclination 9 Seat belt 3 4 9 Fig Driver seat MSG20 1 Locking lever Length adjustment 2 Weight adjustment 4 Backrest inclination 9 Seat belt 2 1 Length adjustment 1 Weight adjustment ...

Page 83: ...6 is activated The roller can start to roll if the parking brake is not applied Make sure that the parking brake 6 is activated The roller can start to roll if the parking brake is not applied Check the function of the parking brake by activating the parking brake when the roller is moving very slowly forwards backwards Check in both directions Hold the steering wheel and brace yourself for a sudd...

Page 84: ...roller must now stop immediately Instruments and lamps Checking 3 22 12 1 Fig Instrument panel 1 Ignition key 3 Emergency stop 12 Sprinkler activation button 22 Display Make sure that the emergency stop button is pulled out and the parking brake is activated Make sure that the emergency stop button is pulled out and the parking brake is activated Turn the ignition key 1 to position 2 Check that th...

Page 85: ... for all operations Sit down for all operations Operator position 1 2 3 Fig Operator s station 1 Seat belt 2 Safety railing 3 Rubber element If a ROPS Roll Over Protective Structure is fitted to the roller always wear the seat belt 1 and wear a protective helmet Always replace the seat belt 1 if it shows signs of wear or has been subjected to excessive strain Always replace the seat belt 1 if it s...

Page 86: ...ls for example a rubber covered steel bar and hit the articulated joint holder 3 The articulated joint holder now moves sideways When the adjustment is made make sure to tighten the nuts on the articulated joint 1 to the right torque again See the table for tightening torque in the Technical data chapter 1 Fig Operator platform 1 Flow divider switch Flow divider Optional The switch on the floor to...

Page 87: ...s set the engine speed control 2 to the position just over idling On cold start set the engine speed control to medium revs Preheating Turn the ignition key to position II When the glow lamp 29 goes out Turn the ignition key 1 to the right As soon as the engine starts release the ignition key and reduce the engine speed to just over idling because high revs can damage a cold engine As soon as the ...

Page 88: ...s can be longer than normal until the machine reaches the working temperature When starting and driving a machine that is cold remember that the hydraulic fluid is also cold and that braking distances can be longer than normal until the machine reaches the working temperature Fig Control panel 25 Parking brake lamp 29 Glow lamp 28 29 Ensure that there is good ventilation air extraction if the engi...

Page 89: ...rator must be seated inside the machine during all operation Make sure that the area in front of and behind the roller is clear Make sure that the area in front of and behind the roller is clear Release the parking brake and check that the parking brake lamp goes off D1703 V2203 M E3B Stage IIIA Turn the throttle control 2 in backward position D1803 V2403 CR E4B Tier 4f V2403 CR E5B Stage V Press ...

Page 90: ...fter 4 seconds the engine switches off and the brakes are activated If malfunction is detected during emergency stop testing replace it immediately with a new one Check the function of the emergency stop by pressing the emergency stop when the roller is moving slowly forwards backwards Check in both directions Hold the steering wheel firmly and brace yourself for a sudden stop The engine switches ...

Page 91: ...e 0 LEDs lit the edge cutter compactor can be moved upwards with button 3 A bypass valve prevents the hydraulic system being overloaded The operator should use the ordinary sprinkler system to avoid asphalt sticking to the edge cutter compactor and open the ball valve 5 by the separate sprinkler nozzle on the edge cutter compactor 5 Fig Changing tools 1 Edge compactor 2 Edge cutter 3 Bolted joints...

Page 92: ...ed machine Fig Right Forward Reverse lever 1 2 1 In automatic mode the vibration is activated when the pre set speed is reached provided that one or both drums are selected with the help of the buttons on the control lever See the Display chapter to active Vibration is automatically deactivated when the lowest pre set speed is reached Deactivation is performed by pressing one or both of the button...

Page 93: ...ever leave the operator platform without activating the parking brake 31 Never leave the operator platform without activating the parking brake 31 Emergency braking 6 3 Fig Control panel 3 Emergency stop 6 Forward Reverse lever Braking is normally activated using the forward reverse lever 6 The hydrostatic transmission brakes the roller when the lever is moved to the neutral position There is a br...

Page 94: ...brake 31 D1703 V2203 M E3B Turn the engine speed control 2 back to idling D1803 V2403 CR E4B V2403 CR E5B Press the LED button 32 so it is set to LOW mode left LED lit Allow the engine to idle for a few minutes to cool down Check instruments and warning lamps to see if any faults are indicated Switch off all lights and other electrical functions Turn the ignition key 1 to the left to the switched ...

Page 95: ...oad users Chock the drums if the roller is parked on sloping ground Remember that there is a risk of freezing during the winter Empty the water tank Fill antifreeze in the engine s cooling system See also maintenance instructions Remember that there is a risk of freezing during the winter Empty the water tank Fill antifreeze in the engine s cooling system See also maintenance instructions Battery ...

Page 96: ...Operation 4812164501 pdf 2021 05 06 82 ...

Page 97: ... to avoid rusting Treat exposed parts with anti rust agent lubricate the machine thoroughly and apply grease to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Dismantle the battery batteries from the machine clean the outside and maintenance charge Air cleaner exhaust pipe Cover the air cleaner or its opening with pl...

Page 98: ...ent hood and also grease both ends of the forward reverse control bright parts Watering system Empty the water tank and all hoses of water Empty the filter housing and the water pump Undo all sprinkler nozzles Hoods tarpaulin Lower the instrument cover over the instrument panel Cover the entire roller with a tarpaulin A gap must be left between the tarpaulin and the ground If possible store the ro...

Page 99: ...oller Articulation must be locked to prevent inadvertent turning before lifting the roller Turn the steering wheel to the straight ahead position Enable the parking brake Pull out the locking pin 2 fitted with a wire and pull up out the locking dowel 3 Fold out the locking arm 1 and secure it to the upper locking lug 4 on rear frame Fit the locking stub 3 in the holes through the locking arm 1 and...

Page 100: ... equipment Lifting equipment such as chains steel wires straps and lifting hooks must be dimensioned in accordance with the relevant safety regulations for the lifting equipment Stand well clear of the hoisted machine Make sure that the lifting hooks are properly secured Stand well clear of the hoisted machine Make sure that the lifting hooks are properly secured The machine must not be lifted wit...

Page 101: ...ted machine Make sure that the lifting hooks are properly secured Fig Machine plate 5 Maximum weight 5 The machine must not be lifted from the ROPS Roll Over Protective Structure if the machine is not equipped with a single point lift The machine must not be lifted from the ROPS Roll Over Protective Structure if the machine is not equipped with a single point lift The machine must not be lifted fr...

Page 102: ...e the roller can be towed The disc brake in each drive motor must be disengaged mechanically according to below following instructions before the roller can be towed 4 Fig Brake housing 4 Center plug Remove the center plug 4 using a screwdriver Screw off the brake tool 1 from its threaded fixing hole Then fix the brake tool 1 in the center hole by tightening the screw 2 until it bottoms in the hol...

Page 103: ...max 3 kph 2 mph and only towed short distances max 300 m 1000 ft The roller must be towed slowly max 3 kph 2 mph and only towed short distances max 300 m 1000 ft When towing retrieving a machine the towing device must be connected to both lifting holes The pulling force shall act longitudinally on the machine as shown in the figure Maximum total pulling force CC1100 VI CC1200 VI 39 kN 9 767 lbf CC...

Page 104: ...rom moving Open the hood and make sure that the propulsion pump is accessible There is a bypass screw 1 located on the pump that must be unscrewed counterclockwise max two turns to put the drive system ports A and B in bypass mode This function enables a machine to be moved without the drive shaft on the propulsion pump rotating Turn the bypass screw 1 clockwise to reset Fig Propulsion pump CC1300...

Page 105: ...ere the transport takes place Never lash over the machine s articulated joint nor over the machine s operator platform Never lash over the machine s articulated joint nor over the machine s operator platform Before securing the machine ensure that the parking brake is applied and in good working condition the articulated joint is in closed position the machine is centered laterally on the platform...

Page 106: ... in meters The lashings permitted distance interval in meters 1 2 Double lashings LC at least 1 6 tonnes 1600 daN 1 2 Double lashings LC at least 1 6 tonnes 1600 daN Double L1 Double L2 Double L1 Double L2 0 3 2 5 0 1 2 5 0 3 2 5 0 1 2 5 L1 L2 are the longitudinal distances between the lashing points on the roller and lashing points on the platform L1 L2 are the longitudinal distances between the ...

Page 107: ...ring the entire transport Each of lashings 1 2 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Each of lashings 1 2 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different mount...

Page 108: ...used as spacers between the rollers kept in place by sufficient means 3 wooden battens used as spacers between the rollers kept in place by sufficient means 4 the two rollers are tied together to one unit 4 the two rollers are tied together to one unit 5 rubber friction pads 5 rubber friction pads The lashings permitted distance interval in meters The lashings permitted distance interval in meters...

Page 109: ... pre tensioned during the entire transport Each of lashings 1 3 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Each of lashings 1 3 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into tw...

Page 110: ...e cross lashings 3 single cross lashings 4 wooden battens used as spacers between the rollers kept in place by sufficient means 4 wooden battens used as spacers between the rollers kept in place by sufficient means 5 rubber friction pads 5 rubber friction pads The lashings permitted distance interval in meters The lashings permitted distance interval in meters 1 2 Double lashings LC at least 1 6 t...

Page 111: ...e entire transport The lashings comprise a lashing strap or chain with a permitted load LC MSL of at least 1 6 tonnes 1 600 daN and the lashings are well pre tensioned during the entire transport Each of lashings 1 2 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Lashings...

Page 112: ...s possible LC at least 1 6 tonnes 1600 daN 1 two spring lashings orange one directed to the right and one to the left which are attached on the platform as close to the rollers as possible LC at least 1 6 tonnes 1600 daN 2 two spring lashings green one directed forward and one backward LC at least 1 6 ton 1600 daN 2 two spring lashings green one directed forward and one backward LC at least 1 6 to...

Page 113: ...load LC MSL of at least 1 6 tonnes 1 600 daN and the lashings are well pre tensioned during the entire transport The lashings comprise a lashing strap or chain with a permitted load LC MSL of at least 1 6 tonnes 1 600 daN and the lashings are well pre tensioned during the entire transport The lashings are placed in different lashing points in the trailer Lashings drawn in opposite directions are a...

Page 114: ...hings permitted distance interval in meters 1 2 Double lashings LC at least 1 6 tonnes 1600 daN 1 2 Double lashings LC at least 1 6 tonnes 1600 daN Double L1 Double L2 Double L1 Double L2 0 5 2 5 0 2 2 5 0 5 2 5 0 2 2 5 L1 and L2 are the longitudinal distances between the lashing points on the roller and lashing points on the platform L1 and L2 are the longitudinal distances between the lashing po...

Page 115: ...he entire transport Each of lashings 1 2 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Each of lashings 1 2 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on t...

Page 116: ... raised position before operation 1 1 Fig ROPS locking device 1 Bolt When retract the ROPS loosen the screw 1 and pull it out Do the same on both sides of the ROPS After lowering the ROPS replace the screw in its position After lowering the ROPS replace the screw in its position To lift the ROPS proceed in the reserve order Always make sure the ROPS is locked in raised position before operation Al...

Page 117: ...ck the brakes drive slowly Remember that the braking distance will be longer if the hydraulic oil is cold 10 Check the brakes drive slowly Remember that the braking distance will be longer if the hydraulic oil is cold 11 Use vibration only when the roller is in motion 11 Use vibration only when the roller is in motion 12 Check that the drums are thoroughly watered when watering is required 12 Chec...

Page 118: ...Operating instructions Summary 4812164501 pdf 2021 05 06 104 ...

Page 119: ...to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered by the product warranty Warranty The warranty is only valid if the stipulated delivery inspection and the separate service inspection have been completed as per the warranty document and when the machi...

Page 120: ...Preventive maintenance 4812164501 pdf 2021 05 06 CALIFORNIA Decal and location of decal shown in section Machine description Proposition 65 106 ...

Page 121: ...VI CC1300 C VI CC1400 C VI V2203 M E3B Stage IIIA 9 5 liters 10 qts V2203 M E3B Stage IIIA 9 5 liters 10 qts V2403 CR E4B Tier 4f 9 5 liters 10 qts V2403 CR E4B Tier 4f 9 5 liters 10 qts V2403 CR E5B Stage V 9 5 liters 10 qts V2403 CR E5B Stage V 9 5 liters 10 qts Coolant Coolant D1703 M DI E4B Tier 4f Stage V 6 liters 6 3 qts D1703 M DI E4B Tier 4f Stage V 6 liters 6 3 qts D1703 M IDI E3 T3 6 lit...

Page 122: ...fluid must be used when changing or topping up PANOLIN HLP Synth 46 www panolin com DRUM OIL Air temp 15 C 40 C 5 F 104 F Dynapac Gear Oil 300 P N 4812161883 5 liters P N 4812161884 20 liters P N 4812161885 209 liters DRUM OIL Air temp 15 C 40 C 5 F 104 F Dynapac Gear Oil 300 P N 4812161883 5 liters P N 4812161884 20 liters P N 4812161885 209 liters Air temperature 0 C over 40 C 32 F over 104 F Sh...

Page 123: ...el Air filter Engine oil filter Battery Engine oil filter Battery Hydraulic reservoir level Sprinkler Hydraulic reservoir level Sprinkler Hydraulic fluid filter Sprinkler water Hydraulic fluid filter Sprinkler water Drum oil level Recycling Drum oil level Recycling Lubricating oil Fuel filter Lubricating oil Fuel filter 109 ...

Page 124: ...Maintenance Lubricants and symbols 4812164501 pdf 2021 05 06 110 ...

Page 125: ...s 16 Steering cylinder bearings 3 Cooler 10 Shock absorbers and attachment screws 17 Filler Level plug Drum 3 Cooler 10 Shock absorbers and attachment screws 17 Filler Level plug Drum 4 Air cleaner 11 Hydraulic fluid refilling 18 Emergency stop 4 Air cleaner 11 Hydraulic fluid refilling 18 Emergency stop 5 Battery 12 Hydraulic fluid tank 19 Edge cutter 5 Battery 12 Hydraulic fluid tank 19 Edge cut...

Page 126: ... contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment Before starting up for the first time on that day Before starting up for the first time on that day 3 Clean the outside of the cooler package In dusty conditions when necessary 3 Clean the outside of the cooler package In dusty conditions when necessary 3 Check coolant level 3 Check co...

Page 127: ...condition and that the connections are tight 15 16 Grease the steering joint and the steering cylinder brackets 15 16 Grease the steering joint and the steering cylinder brackets Check the fuel pipe and hose clamps Check the fuel pipe and hose clamps Drain the fuel prefilter water separator Only Tier 4f Stage V Drain the fuel prefilter water separator Only Tier 4f Stage V Every 250 750 1250 1750 h...

Page 128: ...earings 15 16 Lubricate the articulated joint and the steering cylinder s bearings 3 Check coolant freezing point Change the coolant every other year 3 Check coolant freezing point Change the coolant every other year 4 Replace the air filter main filter 4 Replace the air filter main filter 6 Change the engine s fuel filter Refer to the engine manual 6 Change the engine s fuel filter Refer to the e...

Page 129: ...gine s fuel prefilter water separator Refer to the engine manual 6 Replace diesel engine s fuel prefilter water separator Refer to the engine manual 3 Check the cooler hoses and hose clamps 3 Check the cooler hoses and hose clamps 1 Clean the fuel tank 1 Clean the fuel tank 3 Clean the cooler package 3 Clean the cooler package 6 Check engine s valve clearances Contact your local Kubota representat...

Page 130: ...4 Replace the air filters main and backup filter 13 Change hydraulic fluid filter 13 Change hydraulic fluid filter 6 Change the engine s fuel filter Refer to the engine manual 6 Change the engine s fuel filter Refer to the engine manual 6 Replacing the diesel engine s fuel prefilter water separator Refer to the engine manual 6 Replacing the diesel engine s fuel prefilter water separator Refer to t...

Page 131: ...iesel engine s fuel prefilter water separator Refer to the engine manual 6 Replace diesel engine s fuel prefilter water separator Refer to the engine manual 3 Checking cooler hoses and hose clamps 3 Checking cooler hoses and hose clamps 1 Clean the fuel tank 1 Clean the fuel tank 3 Clean the cooler package 3 Clean the cooler package 6 Check the engine valve clearances Contact your local Kubota rep...

Page 132: ...Contact your local Kubota representative Check the EGR pipes and connections only D1803 CR V2403 CR Contact your local Kubota representative Check the manifold only D1803 CR V2403 CR Contact your local Kubota representative Check the manifold only D1803 CR V2403 CR Contact your local Kubota representative Every 24th month Every other year Refer to the contents to find the page number of the sectio...

Page 133: ...Maintenance Maintenance schedule 4812164501 pdf 2021 05 06 Service Checklist 119 ...

Page 134: ...Maintenance Maintenance schedule 4812164501 pdf 2021 05 06 120 ...

Page 135: ...r unless otherwise specified Park the roller on a level surface The engine must be switched off and the parking brake activated when checking or adjusting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of c...

Page 136: ...ective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year Fig Cooling water container CC1300 C VI CC1400 C VI 1 Filler cap 1 Diesel engine Check oil level Ensure that the engine cover is fully op...

Page 137: ...th fresh engine oil via the filler cap 2 See under the heading lubricants for the correct oil grade Never overfill with oil as this can damage the engine Never overfill with oil as this can damage the engine 1 2 Fig Diesel engine D1703 Tier 4f Stage V 1 Dipstick 2 Filler plug Fig Diesel engine D1803 Tier 4f Stage V 1 Dipstick 2 Filler plug 1 2 1 2 Fig Diesel engine V2203 M Stage IIIA 1 Dipstick 2 ...

Page 138: ...level is visible in the sight glass Open the engine hood and unscrew the filler cap 2 top up with hydraulic fluid as per lubricant specification if the level is too low Screw on the cap again after filling Air circulation Check Fig Front side 1 Cooling air grille 1 Check that the engine has free circulation of cooling air through the grille 1 in the engine compartment 124 ...

Page 139: ...diesel engine Short circuit press the filler gun against a non insulated part of the roller before refuelling and against the filler pipe while refuelling Stop the diesel engine Short circuit press the filler gun against a non insulated part of the roller before refuelling and against the filler pipe while refuelling Never refuel while the engine is running Do not smoke and avoid spilling fuel Nev...

Page 140: ...e filter Make sure that the watering system is empty drained of water sprinkler hoses tank s or that anti freeze has been added to prevent the system freezing Close the ball valves 1 and draw up the anti freeze liquid through the filter Fig Articulated joint 1 Ball valve 1 Sprinkler Drain Anti freeze Fig Sprinkler pump 1 Valve 2 Filter 2 1 Close the valve 1 and open all drains filter sprinkler pip...

Page 141: ...er 1 Dismantle the blocked nozzle by hand Blow the nozzle 1 and fine filter 3 clean using compressed air Alternatively fit replacement parts and clean the blocked parts later on Nozzle Colour l min at 2 0 bar gal min at 40 psi Nozzle Colour l min at 2 0 bar gal min at 40 psi Standard yellow 0 63 0 20 Standard yellow 0 63 0 20 Option blue 0 98 0 30 Option blue 0 98 0 30 Option red 1 31 0 40 Option ...

Page 142: ...raper and affect the contact force Clean as required Loosen the screws 2 to adjust the contact pressure of the scraper blade against the drum Lock this setting by tightening the lock nut 2 against the mounting plate 3 Adjust the contact surface on both scraper attachments Remember to tighten all the screws after any adjustment Scrapers spring action Optional Checking Adjustment Fig Spring action s...

Page 143: ...old the steering wheel firmly and brace yourself for a sudden stop Make sure the parking brake is deactivated and press in the emergency stop 3 The roller will stop abruptly and the engine is switched off After testing the brakes set the forward reverse lever in neutral Pull out the emergency stop 3 activate the parking brake and start the engine The roller is now ready for operation Refer also to...

Page 144: ...Maintenance 10h 4812164501 pdf 2021 05 06 130 ...

Page 145: ...f the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Engine oil and oil filter Change Fig Engine compartment right side D1703 E3B Stage IIIA 1 Drain hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Run the engine until it is warm before draining the oil Switch off the eng...

Page 146: ...Engine compartment right side D1803 CR Tier 4f Stage V 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 3 2 4 Remove the oil filter 4 Collect any spillage Install the new filter Fit the drain plug 2 to the end of the hose Fill with fresh engine oil See under the heading lubricants for the correct oil grade Fit the filler cap 3 and check that the oil level is correct using the dipstick Star...

Page 147: ...Cap 4 Filter insert 5 Handle 6 Filter holder Release the filter insert 4 from the handle 5 Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red co...

Page 148: ...Maintenance first 50h 4812164501 pdf 2021 05 06 Bolted joints Check Check that all bolted joints 1 are tightened correctly Fig Drum forks 1 Bolted joints 1 1 1 Fig Articulated joint 1 Bolted joints 134 ...

Page 149: ...sting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Fig Air cleaner Air cleaner Check main filter Check the air cleaner s main filter when the indicator shows red The indicator...

Page 150: ...etrate the bearings it may be necessary to relieve the articulation joint with a jack while repeating the greasing process Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steering is operated Activate the parking brake before lubricating Do not allow anyone to remain in the vicinity of the steering joint when the engine...

Page 151: ...h a clean cloth or paper to prevent dirt from entering Dirt in the pipes can cause fuel injection pump failure If the fuel pipes are not connected plug them at both ends with a clean cloth or paper to prevent dirt from entering Dirt in the pipes can cause fuel injection pump failure Check the fuel lines in case Fig Engine compartment D1703 V2203 M Stage IIIA 1 Hose clamps 2 Fuel pipes 1 1 2 2 Hose...

Page 152: ...ator Draining on machines equipped with this 1 Fig Fuel prefilter 1 Drain plug If water or contaminates accumulate in the water separator an indication will be shown on the display If this should happen during operation drain from the draining plug 1 138 ...

Page 153: ...ndoors Risk of carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator ch...

Page 154: ... care when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B Tier 4f Stage V 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Place a receptacle that holds at least 12 liters 8 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the d...

Page 155: ... for the correct oil grade Fit the filler cap 3 and check that the oil level is correct using the dipstick Start the engine and allow it to idle for a few minutes During this time check around the oil filter and drain plug for leaks Switch off the engine wait for a minute or so and then check the oil level Top up with more oil if necessary 4 3 2 Fig Engine compartment right side V2203 M Stage IIIA...

Page 156: ...pe Inner edge of outlet pipe Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact Inspect the entire hose system all the way to the engine Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact Inspect the entire h...

Page 157: ...t to check the belt tension The deflection should be between 7 and 9 mm 0 28 to 0 35 in Fig Diesel engine D1803 Tier 4f Stage V 1 Belt 2 Bolt and nut 3 Deflection between 7 to 9 mm 0 28 to 0 35 in 1 2 3 If the belt tension is not sufficient Loosen the fastening bolts that hold the alternator in place Use a prybar lever and place it between the alternator and engine block push the alternator outwar...

Page 158: ... lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year Fig Cooling water container CC13...

Page 159: ...e hoses 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 Stage IIIA 1 Air intake hoses Fig Engine compartment D1803 CR Tier 4f Stage V 1 Air intake hoses 1 1 Fig Engine compartment V2203 M Stage IIIA 1 Air intake hoses 1 Fig Engine compartment V2403 CR Tier 4f Stage V 1 Air intake hoses 145 ...

Page 160: ...lant as specified in the lubricants specification Filling coolant Fill the system via the thermostat housing 1 up to the highest possible level 6 Remove the filler cap 7 and fill up the return tank 3 to the top marked filling level 8 When the caps 2 7 are refitted start up the engine and allow it to run for about 30 seconds Then turn it off Now repeat the filling procedure If the coolant level is ...

Page 161: ...hose connectors are intact and tight Fill with coolant as specified in the lubricants specification Filling coolant Fill the system via the thermostat housing 1 up to the highest possible level 6 Remove the filler cap 7 and fill up the return tank 3 to the top marked filling level 8 When the caps 2 7 are refitted start up the engine and allow it to run for about 30 seconds Then turn it off Now rep...

Page 162: ...Maintenance measures 250 h 4812164501 pdf 2021 05 06 148 ...

Page 163: ...g Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery When disconnecting th...

Page 164: ... when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B Tier 4f Stage V 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Place a receptacle that holds at least 12 liters 8 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the draine...

Page 165: ...the correct oil grade Fit the filler cap 3 and check that the oil level is correct using the dipstick Start the engine and allow it to idle for a few minutes During this time check around the oil filter and drain plug for leaks Switch off the engine wait for a minute or so and then check the oil level Top up with more oil if necessary 4 3 2 Fig Engine compartment right side V2203 M Stage IIIA 2 Dr...

Page 166: ... as illustrated Make sure that the marking 2 on the drum end faces downward before starting work Unscrew the plug and check that the oil level reaches up to the bottom of the hole Top up with new oil if necessary Use oil as per the lubricant specification Clean the magnetic oil plug 1 from any metallic residue and refit the plug Fig Drum vibration side CC1300 C VI CC1400 C VI 1 Oil drain plug 2 Ma...

Page 167: ... object Check also that the attachment screws 2 are tightened Fig Engine compartment 1 Tank cap hydraulic fluid 1 Hydraulic reservoir cap Check Screw off the tank cap 1 and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or repl...

Page 168: ...netrate the bearings it may be necessary to relieve the articulation joint with a jack while repeating the greasing process Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steering is operated Activate the parking brake before lubricating Do not allow anyone to remain in the vicinity of the steering joint when the engin...

Page 169: ... radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year Fig Cooling water container CC1300 C VI CC1400 C VI 1 Filler cap 1 Air cleaner Check Replacement of main filter Replace the air cleaner s main filter when the indicator shows red The indicator is...

Page 170: ...Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 replace if necessary When refitting the cover make sure that the dust valve is positioned downwards Air filter indicator Resetting 1 Fig Indicator 1 Button The air filter indicator is located on the filter or in its immediate vicinity The air filter i...

Page 171: ...tructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Replacing the pre filter 2 2 3 Fig Engine compartment D17...

Page 172: ...of the battery in the engine compartment Install a new fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Fuel tank Cleaning Fig Fuel tank 1 Fuel tank 1 It is easiest to clean the tank when it is almost empty Pump out any...

Page 173: ...es 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 Stage IIIA 1 Air intake hoses Fig Engine compartment D1803 CR Tier 4f Stage V 1 Air intake hoses 1 1 Fig Engine compartment V2203 M Stage IIIA 1 Air intake hoses 1 Fig Engine compartment V2403 CR Tier 4f Stage V 1 Air intake hoses 159 ...

Page 174: ...rator Draining on machines equipped with this 1 Fig Fuel prefilter 1 Drain plug If water or contaminates accumulate in the fuel filter s water separator an indication will be shown on the display If this should happen during operation drain from the draining plug 1 160 ...

Page 175: ...check the belt tension The deflection should be between 7 and 9 mm 0 28 to 0 35 in Fig Diesel engine D1803 Tier 4f Stage V 1 Belt 2 Bolt and nut 3 Deflection between 7 to 9 mm 0 28 to 0 35 in 1 2 3 If the belt tension is not sufficient Loosen the fastening bolts that hold the alternator in place Use a prybar lever and place it between the alternator and engine block push the alternator outwards to...

Page 176: ...low air or direct water through the cooler in the opposite direction to that of the cooling air Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Take care when using a high pressure water jet Do not hold the nozzle too near the cooler 1 2 Fig Engine compartment CC1300 C VI CC1400 C VI 1 Radiator 2 Hydraulic fluid cooler Wear protective goggles when working ...

Page 177: ...carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the batte...

Page 178: ... when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B Tier 4f Stage V 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Place a receptacle that holds at least 12 liters 8 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the draine...

Page 179: ... the correct oil grade Fit the filler cap 3 and check that the oil level is correct using the dipstick Start the engine and allow it to idle for a few minutes During this time check around the oil filter and drain plug for leaks Switch off the engine wait for a minute or so and then check the oil level Top up with more oil if necessary 4 3 2 Fig Engine compartment right side V2203 M Stage IIIA 2 D...

Page 180: ...d as illustrated Make sure that the marking 2 on the drum end faces downward before starting work Unscrew the plug and check that the oil level reaches up to the bottom of the hole Top up with new oil if necessary Use oil as per the lubricant specification Clean the magnetic oil plug 1 from any metallic residue and refit the plug Fig Drum vibration side CC1300 C VI CC1400 C VI 1 Oil drain plug 2 M...

Page 181: ... object Check also that the attachment screws 2 are tightened Fig Engine compartment 1 Tank cap hydraulic fluid 1 Hydraulic reservoir cap Check Screw off the tank cap 1 and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or repl...

Page 182: ...netrate the bearings it may be necessary to relieve the articulation joint with a jack while repeating the greasing process Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steering is operated Activate the parking brake before lubricating Do not allow anyone to remain in the vicinity of the steering joint when the engin...

Page 183: ...e radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year Fig Cooling water container CC1300 C VI CC1400 C VI 1 Filler cap 1 Air cleaner Check Replacement of main filter Replace the air cleaner s main filter when the indicator shows red The indicator i...

Page 184: ...efitting the cover make sure that the dust valve is positioned downwards Air filter indicator Resetting 1 Fig Indicator 1 Button The air filter indicator is located on the filter or in its immediate vicinity The air filter indicator must be reset after replacing the air filter Press the button 1 on the top of the indicator to reset Backup filter Change Fig Air filter 1 Backup filter 1 Change the b...

Page 185: ...p 4 Filter insert 5 Handle 6 Filter holder Release the filter insert 4 from the handle 5 Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red cove...

Page 186: ...tructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Replacing the pre filter 2 2 3 Fig Engine compartment D17...

Page 187: ... of the battery in the engine compartment Install a new fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Fuel tank Cleaning Fig Fuel tank 1 Fuel tank 1 It is easiest to clean the tank when it is almost empty Pump out an...

Page 188: ...check the belt tension The deflection should be between 7 and 9 mm 0 28 to 0 35 in Fig Diesel engine D1803 Tier 4f Stage V 1 Belt 2 Bolt and nut 3 Deflection between 7 to 9 mm 0 28 to 0 35 in 1 2 3 If the belt tension is not sufficient Loosen the fastening bolts that hold the alternator in place Use a prybar lever and place it between the alternator and engine block push the alternator outwards to...

Page 189: ...ashed clean using a high pressure water cleaner Blow air or direct water through the cooler in the opposite direction to that of the cooling air Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Take care when using a high pressure water jet Do not hold the nozzle too near the cooler 1 2 Fig Engine compartment CC1300 C VI CC1400 C VI 1 Radiator 2 Hydraulic f...

Page 190: ...es 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 Stage IIIA 1 Air intake hoses Fig Engine compartment D1803 CR Tier 4f Stage V 1 Air intake hoses 1 1 Fig Engine compartment V2203 M Stage IIIA 1 Air intake hoses 1 Fig Engine compartment V2403 CR Tier 4f Stage V 1 Air intake hoses 176 ...

Page 191: ...ce Checking of injector tip Contact your local Kubota representative for this service Fig Engine room D1803 CR Tier 4f Stage V 1 Oil separator 1 Replacing the oil separator Stop the engine before replacing the oil separator Stop the engine before replacing the oil separator Remove the cover 4 and take out the oil separator element 2 and gasket 3 Clean up oil and grease Install a new oil separator ...

Page 192: ...and 37 kW and Stage V 37 kW Maintenance measures 1500 h only Tier 4f Stage V 28 kW 4812164501 pdf 2021 05 06 178 ...

Page 193: ...of carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the ba...

Page 194: ... when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B Tier 4f Stage V 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Place a receptacle that holds at least 12 liters 8 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the draine...

Page 195: ... the correct oil grade Fit the filler cap 3 and check that the oil level is correct using the dipstick Start the engine and allow it to idle for a few minutes During this time check around the oil filter and drain plug for leaks Switch off the engine wait for a minute or so and then check the oil level Top up with more oil if necessary 4 3 2 Fig Engine compartment right side V2203 M Stage IIIA 2 D...

Page 196: ... object Check also that the attachment screws 2 are tightened Fig Engine compartment 1 Tank cap hydraulic fluid 1 Hydraulic reservoir cap Check Screw off the tank cap 1 and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or repl...

Page 197: ...netrate the bearings it may be necessary to relieve the articulation joint with a jack while repeating the greasing process Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steering is operated Activate the parking brake before lubricating Do not allow anyone to remain in the vicinity of the steering joint when the engin...

Page 198: ...e radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year Fig Cooling water container CC1300 C VI CC1400 C VI 1 Filler cap 1 Air cleaner Check Replacement of main filter Replace the air cleaner s main filter when the indicator shows red The indicator i...

Page 199: ...efitting the cover make sure that the dust valve is positioned downwards Air filter indicator Resetting 1 Fig Indicator 1 Button The air filter indicator is located on the filter or in its immediate vicinity The air filter indicator must be reset after replacing the air filter Press the button 1 on the top of the indicator to reset Backup filter Change Fig Air filter 1 Backup filter 1 Change the b...

Page 200: ...p 4 Filter insert 5 Handle 6 Filter holder Release the filter insert 4 from the handle 5 Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red cove...

Page 201: ...tructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Replacing the pre filter 2 2 3 Fig Engine compartment D17...

Page 202: ... of the battery in the engine compartment Install a new fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Fuel tank Cleaning Fig Fuel tank 1 Fuel tank 1 It is easiest to clean the tank when it is almost empty Pump out an...

Page 203: ...Blow air or direct water through the cooler in the opposite direction to that of the cooling air Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Take care when using a high pressure water jet Do not hold the nozzle too near the cooler 1 2 Fig Engine compartment CC1300 C VI CC1400 C VI 1 Radiator 2 Hydraulic fluid cooler Wear protective goggles when working...

Page 204: ...k pump and lines Remove the drain plug 1 and allow all the water to run out Wipe clean the drain plug and screw back in 1 Fig Water tank 1 Drain plug Water tank Cleaning Clean the tank with water and a suitable detergent for plastic surfaces Refit the filter housing or the drain plug 1 Fill with water and check for leaks The water tank is made of plastic polyethylene and are recyclable The water t...

Page 205: ...operation section for information on how to operate the edge cutter Refer to the operation section for information on how to operate the edge cutter Grease the two points as shown in the figure Grease should always be used for lubrication see the lubricant specifications Grease all bearing points with five strokes of a hand operated grease gun 191 ...

Page 206: ...t holds at least 42 liters 11 gal Use a receptacle that holds at least 42 liters 11 gal Start the pumpen so that it sucks out the fluid from the tank Check that the hose to the pump reaches the bottom of the hydraulic reservoir to ensure that as much of the fluid as possible is drained Collect the oil and deliver to special waste handling Collect the oil and deliver to special waste handling Fill ...

Page 207: ...ve the oil plug 1 and fill the drum with the right quantity and the type of oil according to the lubricant table Refit the oil plug 1 Run the machine until the drum s oil plug comes in the right position to check the level Loosen the plug and check the level Switch off the engine and activate the parking brake Switch off the engine and activate the parking brake Place a receptacle that will hold a...

Page 208: ...check the belt tension The deflection should be between 7 and 9 mm 0 28 to 0 35 in Fig Diesel engine D1803 Tier 4f Stage V 1 Belt 2 Bolt and nut 3 Deflection between 7 to 9 mm 0 28 to 0 35 in 1 2 3 If the belt tension is not sufficient Loosen the fastening bolts that hold the alternator in place Use a prybar lever and place it between the alternator and engine block push the alternator outwards to...

Page 209: ...tenance 2000h 4812164501 pdf 2021 05 06 Steering joint Check Fig Steering joint Check the steering joint for any damage or cracks Check and tighten any loose bolts Check also for any stiffness and play 195 ...

Page 210: ...Maintenance 2000h 4812164501 pdf 2021 05 06 196 ...

Page 211: ...ng Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery When disconnecting t...

Page 212: ... when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B Tier 4f Stage V 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Place a receptacle that holds at least 12 liters 8 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the draine...

Page 213: ... the correct oil grade Fit the filler cap 3 and check that the oil level is correct using the dipstick Start the engine and allow it to idle for a few minutes During this time check around the oil filter and drain plug for leaks Switch off the engine wait for a minute or so and then check the oil level Top up with more oil if necessary 4 3 2 Fig Engine compartment right side V2203 M Stage IIIA 2 D...

Page 214: ...d as illustrated Make sure that the marking 2 on the drum end faces downward before starting work Unscrew the plug and check that the oil level reaches up to the bottom of the hole Top up with new oil if necessary Use oil as per the lubricant specification Clean the magnetic oil plug 1 from any metallic residue and refit the plug Fig Drum vibration side CC1300 C VI CC1400 C VI 1 Oil drain plug 2 M...

Page 215: ... object Check also that the attachment screws 2 are tightened Fig Engine compartment 1 Tank cap hydraulic fluid 1 Hydraulic reservoir cap Check Screw off the tank cap 1 and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or repl...

Page 216: ...netrate the bearings it may be necessary to relieve the articulation joint with a jack while repeating the greasing process Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steering is operated Activate the parking brake before lubricating Do not allow anyone to remain in the vicinity of the steering joint when the engin...

Page 217: ...e radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year Fig Cooling water container CC1300 C VI CC1400 C VI 1 Filler cap 1 Air cleaner Check Replacement of main filter Replace the air cleaner s main filter when the indicator shows red The indicator i...

Page 218: ...efitting the cover make sure that the dust valve is positioned downwards Air filter indicator Resetting 1 Fig Indicator 1 Button The air filter indicator is located on the filter or in its immediate vicinity The air filter indicator must be reset after replacing the air filter Press the button 1 on the top of the indicator to reset Backup filter Change Fig Air filter 1 Backup filter 1 Change the b...

Page 219: ...p 4 Filter insert 5 Handle 6 Filter holder Release the filter insert 4 from the handle 5 Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red cove...

Page 220: ...tructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Replacing the pre filter 2 2 3 Fig Engine compartment D17...

Page 221: ... of the battery in the engine compartment Install a new fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Fuel tank Cleaning Fig Fuel tank 1 Fuel tank 1 It is easiest to clean the tank when it is almost empty Pump out an...

Page 222: ...es 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 Stage IIIA 1 Air intake hoses Fig Engine compartment D1803 CR Tier 4f Stage V 1 Air intake hoses 1 1 Fig Engine compartment V2203 M Stage IIIA 1 Air intake hoses 1 Fig Engine compartment V2403 CR Tier 4f Stage V 1 Air intake hoses 208 ...

Page 223: ...Blow air or direct water through the cooler in the opposite direction to that of the cooling air Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Take care when using a high pressure water jet Do not hold the nozzle too near the cooler 1 2 Fig Engine compartment CC1300 C VI CC1400 C VI 1 Radiator 2 Hydraulic fluid cooler Wear protective goggles when working...

Page 224: ...ow all the water to run out Wipe clean the drain plug and screw back in 1 Fig Water tank 1 Drain plug Water tank Cleaning Clean the tank with water and a suitable detergent for plastic surfaces Refit the filter housing or the drain plug 1 Fill with water and check for leaks The water tank is made of plastic polyethylene and are recyclable The water tank is made of plastic polyethylene and are recy...

Page 225: ...t holds at least 42 liters 11 gal Use a receptacle that holds at least 42 liters 11 gal Start the pumpen so that it sucks out the fluid from the tank Check that the hose to the pump reaches the bottom of the hydraulic reservoir to ensure that as much of the fluid as possible is drained Collect the oil and deliver to special waste handling Collect the oil and deliver to special waste handling Fill ...

Page 226: ... element 2 and rinse the inside with diesel fuel After cleaning install the fuel filter to keep out of dust and dirt Air bleed the injection pump Dust and dirt may cause a injection pump and nozzle failure Wash the fuel filter cup periodically Dust and dirt may cause a injection pump and nozzle failure Wash the fuel filter cup periodically Fig Fuel filter element 5 O ring 6 Filter element 7 Spring...

Page 227: ...check the belt tension The deflection should be between 7 and 9 mm 0 28 to 0 35 in Fig Diesel engine D1803 Tier 4f Stage V 1 Belt 2 Bolt and nut 3 Deflection between 7 to 9 mm 0 28 to 0 35 in 1 2 3 If the belt tension is not sufficient Loosen the fastening bolts that hold the alternator in place Use a prybar lever and place it between the alternator and engine block push the alternator outwards to...

Page 228: ...ump D1703 and V2203 M Stage IIIA only Contact your local Kubota representative for this service Checking the EGR system D1803 and V2403 CR Tier 4f Stage V only Contact your local Kubota representative for this service Steering joint Check Fig Steering joint Check the steering joint for any damage or cracks Check and tighten any loose bolts Check also for any stiffness and play 214 ...

Page 229: ... indicator is located on the filter or in its immediate vicinity The air filter indicator must be reset after replacing the air filter Press the button 1 on the top of the indicator to reset Backup filter Change Fig Air filter 1 Backup filter 1 Change the backup filter with a new filter after every third replacement of the main filter To change the backup filter 1 pull the old filter out of its ho...

Page 230: ...f 2021 05 06 Checking the EGR pipes and connections D1803 V2403 CR Tier 4f Stage V Contact your local Kubota representative for this service Check the Manifold D1803 V2403 CR Tier 4f Stage V Contact your local Kubota representative for this service 216 ...

Page 231: ...with coolant as specified in the lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year ...

Page 232: ...Air intake hoses 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 Stage IIIA 1 Air intake hoses Fig Engine compartment D1803 CR Tier 4f Stage V 1 Air intake hoses 1 1 Fig Engine compartment V2203 M Stage IIIA 1 Air intake hoses 1 Fig Engine compartment V2403 CR Tier 4f Stage V 1 Air intake hoses 218 ...

Page 233: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com ...

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