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Fayat Group DYNAPAC CC224HF, Instruction Manual

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Fayat Group DYNAPAC CC224HF Instruction Manual Download Page 3

2000h-

Maintenance

4812159601_H.pdf

2021-01-14

Table of Contents

Introduction .............................................................................................................................. 1

The machine ............................................................................................... 1

Intended use ............................................................................................... 1

Signal symbols and meaning ...................................................................... 1

Safety information ....................................................................................... 1

General ....................................................................................................... 2

CE marking and Declaration of conformity.................................................. 3

Safety - General instructions.................................................................................................... 5

Safety - when operating ........................................................................................................... 7

Driving near edges ...................................................................................... 7

Work driving ................................................................................................ 8

Safety (Optional) ...................................................................................................................... 9

Air conditioning............................................................................................ 9

Edge cutter/compactor ................................................................................ 9

Working lights - Xenon .............................................................................. 10

Chip spreader............................................................................................ 11

Special instructions ................................................................................................................ 13

Standard lubricants and other recommended oils and fluids .................... 13

Higher ambient temperatures, above +40°C (104°F)................................ 13

Lower ambient temperature - Freeze risk ................................................. 13

Temperatures............................................................................................ 13

High pressure cleaning ............................................................................. 14

Fire fighting ............................................................................................... 14

Roll Over Protective Structure (ROPS), ROPS approved cab .................. 14

Battery handling ........................................................................................ 14

Jump starting (24V)................................................................................... 15

Technical specifications ......................................................................................................... 17

Vibrations - Operator station ..................................................................... 17

Noise level................................................................................................. 17

Electrical system ....................................................................................... 17

Summary of Contents for DYNAPAC CC224HF

Page 1: ...ge V Serial number Serial number 10000311xxA009344 10000311xxA009344 10000315xxA009393 10000315xxA009393 10000319xxA009520 10000319xxA009520 10000336xxA012872 25714 10000336xxA012872 25714 10000340xxA...

Page 2: ......

Page 3: ...conditioning 9 Edge cutter compactor 9 Working lights Xenon 10 Chip spreader 11 Special instructions 13 Standard lubricants and other recommended oils and fluids 13 Higher ambient temperatures above...

Page 4: ...eader Optional 24 Tightening torque 25 Machine description 27 Diesel engine 27 Electrical system 27 Propulsion system 27 Brake system 28 Steering system 28 Vibration system 28 Cab 28 ROPS 29 Identific...

Page 5: ...chine alarm 47 MAIN MENU 50 USER SETTINGS 51 MACHINE SETTINGS 52 Diesel engine Stage V 52 EXHAUST CLEANING 52 SERVICE MENU 53 ABOUT 54 Operator help when starting 55 Operator help Workmode 55 Instrume...

Page 6: ...at comfort Adjustments 67 Parking brake 67 Display Control 68 Interlock 69 Operator position 70 View 70 Starting 71 Starting the engine 71 Display when activating choice via the button set 72 Alarm de...

Page 7: ...ng term parking 89 Engine 89 Battery 89 Air cleaner exhaust pipe 89 Watering system 89 Fuel tank 89 Hydraulic reservoir 89 Hoods tarpaulin 90 Steering cylinder hinges etc 90 Miscellaneous 91 Lifting 9...

Page 8: ...10 hours of operation Daily 106 After the FIRST 50 hours of operation 106 Every 50 hours of operation Weekly 107 Every 250 hours of operation Monthly 107 Every 500 1500 hours of operation 108 Every 10...

Page 9: ...ine Replacing oil filter 122 Hydraulic fluid cooler Checking Cleaning 122 Battery Check condition 123 Air conditioning Optional Inspection 123 Air conditioning Optional Drying filter Inspection 124 Ed...

Page 10: ...onal Inspection 132 Air conditioning Optional Drying filter Inspection 132 Edge cutter Optional Lubrication 133 Maintenance 1000h 135 Diesel engine Oil change 135 Engine Replacing oil filter 136 The e...

Page 11: ...ing Optional Overhaul 145 Air conditioning Optional Drying filter Inspection 146 Edge cutter Optional Lubrication 146 Maintenance 2000h 147 Diesel engine Oil change 147 Engine Replacing oil filter 148...

Page 12: ...ion 155 Hydraulic reservoir cap Check 156 Hydraulic reservoir Fluid change 156 Fuel tank Cleaning 157 Watering system Draining 157 Water tank Cleaning 158 Steering joint Check 158 Steering hitch Tight...

Page 13: ...tial hazardous situation procedure which if not avoided could result in death or serious injury CAUTION Indicates potential hazardous situation procedure which if not avoided could result in minor or...

Page 14: ...e and before carrying out any maintenance Replace immediately the instruction manuals if lost damaged or unreadable Replace immediately the instruction manuals if lost damaged or unreadable Ensure goo...

Page 15: ...hine operator Other maintenance intervals must be carried out by accredited Dynapac service personnel Additional instructions for the engine can be found in the manufacturer s engine manual Additional...

Page 16: ...Introduction 4812159601_H pdf 2021 01 14 4...

Page 17: ...have full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capaci...

Page 18: ...de after written approval has been given by Dynapac Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fl...

Page 19: ...nd operate the machine only when the person is fully visible or has given a clear indication of where he or she is Avoid driving across a slope Drive straight up and down sloping ground Avoid driving...

Page 20: ...ed cab and seat belt usage Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Pay att...

Page 21: ...tion The system must be re filled with an approved refrigerant by authorized personnel when necessary See decal on or in the vicinity of the installation Edge cutter compactor Fig Edge cutter compacto...

Page 22: ...rk on the lighting should only be conducted by an authorized electrician and with the primary voltage disconnected Contact a Dynapac dealer Warning environmentally hazardous waste Warning environmenta...

Page 23: ...noted on the lift plate Fig Chip spreader The operator must make sure that nobody is in the area of operation while the machine is in use The operator must make sure that nobody is in the area of oper...

Page 24: ...Safety Optional 4812159601_H pdf 2021 01 14 12...

Page 25: ...ever maximum 50 C 122 F the following recommendations apply The diesel engine can be run at this temperature using normal oil However the following fluids must be used for other components Hydraulic s...

Page 26: ...tank cap or into exhaust pipe This is particularly important when using a high pressure cleaner Never aim the water jet directly at the fuel tank cap or into exhaust pipe This is particularly importa...

Page 27: ...ect the negative cable to the negative terminal on the dead battery A spark can ignite the oxy hydrogen gas formed around the battery Check that the battery used for jump starting has the same voltage...

Page 28: ...Special instructions 4812159601_H pdf 2021 01 14 16...

Page 29: ...th the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market on soft polymer material with vibration switched on and the operator s seat in the transport positi...

Page 30: ...45 D Diameter drum 1150 45 H1 Height with ROPS cab 2990 118 H1 Height with ROPS cab 2990 118 H2 Height without ROPS cab 2275 90 H2 Height without ROPS cab 2275 90 K Ground clearance 310 12 K Ground c...

Page 31: ...010 79 CC384HF CC3800 2045 80 5 CC384HF CC3800 2045 80 5 CC3800H 2085 82 CC3800H 2085 82 R1 Turning radius outer R1 Turning radius outer CC224HF CC2200 6570 5190 259 204 CC224HF CC2200 6570 5190 259 2...

Page 32: ...0 CC384HF CC3800 STD kg 9 400 9 600 lbs 20 730 21 170 lbs 20 730 21 170 CC3800H STD kg 9 800 10 000 CC3800H STD kg 9 800 10 000 lbs 21 600 22 050 lbs 21 600 22 050 Fluid volumes Fluid volumes Fuel tan...

Page 33: ...60 vpm 2 850 2 850 4 020 3 660 vpm Centrifugal force High amplitude High amplitude CE 2006 Low amplitude Low amplitude CE 2006 Centrifugal force High amplitude High amplitude CE 2006 Low amplitude Low...

Page 34: ...f 15 ppm parts per million or less A higher sulphur content will cause operating problems and put the useful life of components at risk which can lead to engine trouble Tier4i T4f Stage IIIB Stage V e...

Page 35: ...n Cab lights 10 SV8 5 Cab lights 10 SV8 5 Hydraulic system Opening pressure MPa Psi Opening pressure MPa Psi Drive system 35 5 080 Drive system 35 5 080 Supply system 2 5 365 Supply system 2 5 365 Vib...

Page 36: ...g 3065 lb Max permitted load volume 700 l 185 gal 850 l 224 gal 700 l 185 gal Max permitted load volume 700 l 185 gal 850 l 224 gal 700 l 185 gal Spreading width 1500 mm 59 in 1800 mm 71 in 1500 mm 59...

Page 37: ...0 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100...

Page 38: ...Technical specifications 4812159601_H pdf 2021 01 14 26...

Page 39: ...e Flow turbocharger el controlled stage V The engine is also equipped with cooled exhaust gas recirculation ceEGR and a diesel particle filter DPF system for exhaust after treatment The engine has als...

Page 40: ...es the flow to the steering cylinders at the articulated joint A hydraulic pump supplies the steering valve with oil The steering angle is proportional to the amount the steering wheel is turned In so...

Page 41: ...ng discussed the modification with Dynapac s production unit Dynapac determines whether the modification could result in the approval according to the ROPS standard becoming invalid Identification Pro...

Page 42: ...front left side of the frame beside the steering joint The plate specifies among other things the manufacturers name and address the type of machine the PIN Product Identification Number serial numbe...

Page 43: ...ngine The plates specify the type of engine serial number and the engine specification Please specify the engine serial number when ordering spares Refer also to the engine manual On certain machines...

Page 44: ...dge cutter 4700904083 17 Diesel fuel 4700991658 4811000345 6 Warning Edge cutter 4700904083 17 Diesel fuel 4700991658 4811000345 7 Warning Locking 4700908229 4812125363 18 Fixing point 4700382751 7 Wa...

Page 45: ...cals CALIFORNIA Proposition 65 1 Fig Location 1 Warning CALIFORNIA Proposition 65 4812129673 1 Warning CALIFORNIA Proposition 65 4812129673 Safety decals Always make sure that all safety decals are co...

Page 46: ...stance 4700903424 Warning Hot surfaces in the engine compartment Keep your hands at a safe distance 4700904895 Warning Brake disengagement Study the towing chapter before disengaging the brakes Danger...

Page 47: ...be locked during transport and lifting but be open during operation Read the instruction manual 4700791642 Warning Starting gas Starting gas is not to be used 4811000080 Warning Chip spreader optional...

Page 48: ...Machine description 4812159601_H pdf 2021 01 14 4812129673 Warning CALIFORNIA Proposition 65 36...

Page 49: ...uid Biological hydraulic fluid Diesel fuel Hydraulic fluid Biological hydraulic fluid Diesel fuel Bio hydraulic fluid PANOLIN Fuel with low sulphur content IIIB T4i T4f stageV Bio hydraulic fluid PANO...

Page 50: ...rease sprinkler timer 29 Gear position switch 6 Button set 18 Auto sprinkler AWC 30 Edge cutter Up Down 6 Button set 18 Auto sprinkler AWC 30 Edge cutter Up Down 7 Central warning indicator 19 Decreas...

Page 51: ...of the roller is proportional to the distance of the lever from neutral The further the lever is from neutral the higher the speed 2 Forward Reverse lever NOTE The lever must be in neutral to start th...

Page 52: ...nt drum only 15 Front drum steering only CG Valid for pivot machines only CG By activating steering on front drum only 16 Manual sprinkler Continuous sprinkling on both drums 16 Manual sprinkler Conti...

Page 53: ...the machine the parking brake must be activated To activate the brakes press the top of the switch to change the position of the lever To release the brakes press down the red part at the same time a...

Page 54: ...ing position The edge cutter can only be moved up when the machine is in transport position Pressing on the lower edge moves the edge cutter down Pressing on the upper edge moves the edge cutter up 31...

Page 55: ...r pump 2 Panic sprinkling Panic sprinkling of both drums Push the button to get full flow on sprinkler pump 3 4 Offset left right The left button moves the rear drum to the left the right button to th...

Page 56: ...er pump 3 4 Offset left right The left button moves the rear drum to the left the right button to the right Always stop in neutral and to switch to the other side press once again Steady light in work...

Page 57: ...screen choice is made the display will switch over to main screen This screen gives an overview and is kept during work The speed is shown in the middle of the screen The engine speed vibration frequ...

Page 58: ...on approx 2 sec displays the main menu again Exit Return button returns 1 step at once Pressing the button approx 2 sec displays the main menu again Fig Temperature screen The temperature screen shows...

Page 59: ...p the engine immediately and locate the fault Refer also to the engine manual Warning symbol hydraulic fluid temperature If this symbol is shown the hydraulic fluid is too hot Do not drive the roller...

Page 60: ...vib DCM Evib 2 Asphalt temperature 3 Impactometer value 3 A screen for Compaction meter Evib DCM Evib Optional Asphalt temperature Optional and Impactometer value can also be shown in the display when...

Page 61: ...by plus or minus on the display screen The Impactometer value is calculated based on the operating speed and the vibration frequency A higher operating speed gives fewer impacts per meter The recomme...

Page 62: ...asphalt in question and note the Evib values for each run The values should go up slightly with each run with increased compaction and falling temperature The value read off for the final run when the...

Page 63: ...021 01 14 USER SETTINGS Users can change the light settings choose between the Metric or Imperial system and set warning sounds On Off Adjustment of the light and contrast settings on the display incl...

Page 64: ...is protected by Pin Code There are 3 different modes that can be seleted in the machine s workmode Soft Medium Hard The machine alerts at startup when the setting is in Soft Mode Diesel engine Stage...

Page 65: ...achine description 4812159601_H pdf 2021 01 14 SERVICE MENU The service menu is also accessible via the main menu for adjustments ADJUSTMENTS TESTMODES Installation personnel only requires pin code 53...

Page 66: ...the display and requires special equipment and know how EDC CALIBRATION To calibrate move the joystick fully forward F and press in both black buttons on the top of the joystick See also manual W3025...

Page 67: ...e it is possible to start the machine Conditions that must be set Activated P brake Selector lever in neutral Speed selector for diesel engine in low Low idling not all models Operator help Workmode W...

Page 68: ...Machine description 4812159601_H pdf 2021 01 14 Instruments and controls cab 14 Radio CD 8 1 2 3 4 5 6 7 Fig Cab roof front Fig Right rear cab post 15 56...

Page 69: ...that fresh air comes into the cab Pressing the bottom closes the damper so that the air recirculates inside the cab 5 Front wiper switch Press to operate the front screen wiper 5 Front wiper switch Pr...

Page 70: ...f necessary turn down the heat and fan speed AC ACC NOTE When using AC ACC all the windows must be closed for the system to work efficiently To quickly reduce the temperature in the cab adjust the fol...

Page 71: ...5 20A 1 Main relay F1 1 5A 5 Power group 3 Main ECU F1 5 20A 2 Supply Main ECU I O unit Display F1 2 5A 6 Power group 4 Main ECU F1 6 20A 2 Supply Main ECU I O unit Display F1 2 5A 6 Power group 4 Ma...

Page 72: ...2 Display A13 Diagnostic socket engine X22 5A F10 Sprinkler pump 2 10A F3 Power group 1 Main ECU Power for frequency sensor 10A F11 24 12V converter 12V socket cab 10A F3 Power group 1 Main ECU Power...

Page 73: ...be disconnected when the engine is running Connect the correct polarities ground to the battery The cable between the battery and the alternator must not be disconnected when the engine is running Ma...

Page 74: ...e left engine compartment door Fuse box at master switch Deutz Fig Fuse box master switch 1 3 2 4 The figure shows the position of the fuses The table below gives fuse amperage and function All fuses...

Page 75: ...ab fan 15A 4 Cab fan 15A 5 Windscreen wiper washers front 10A 5 Windscreen wiper washers front 10A 6 Windscreen wiper washers rear 10A 6 Windscreen wiper washers rear 10A 7 Dyn lyzer 7 5A 7 Dyn lyzer...

Page 76: ...Machine description 4812159601_H pdf 2021 01 14 64...

Page 77: ...l panel adjustments 1 2 3 Fig Operator position 1 Locking lever transverse travel 2 Locking lever rotation 3 Locking lever steering column angle The control unit has three adjustment options transvers...

Page 78: ...djusted as follows Length adjustment 1 Weight adjustment 2 Back support angle 3 Always make sure that the seat is secure before beginning operation Always make sure that the seat is secure before begi...

Page 79: ...can be adjusted as follows Length adjustment 1 Height adjustment 2 Seat cushion inclination 3 Backrest inclination 4 Armrest inclination 5 Lumbar support adjustment 6 Always ensure that the seat is lo...

Page 80: ...ition key 1 to position I the start screen will be shown in display 4 6 5 3 Fig Status screen 3 Fuel level 4 Water level 5 Hour meter 6 Voltmeter Check that the voltmeter 6 shows at least 24 volts and...

Page 81: ...or stands up a buzzer will go on until the parking brake is activated If the parking brake is activated the diesel engine will not stop if the forward reverse lever is moved out of neutral The diesel...

Page 82: ...positions Pull in the rails when driving close to walls or other obstacles and when transporting the machine Release the locking knob 3 set the the railings in the required position and relock in posi...

Page 83: ...er of the display While preheating of diesel engine is running the symbol grid heater is shown in the center of the display Do not run the starter motor for too long max 30 seconds If the engine will...

Page 84: ...kling If the machine and drums are in off set mode switch to work mode and reset before loading the machine on a truck This is indicated by a warning in the display If the machine and drums are in off...

Page 85: ...e manual Warning light engine temperature If the lamp comes on the engine is too hot Stop the engine immediately and locate the fault Refer also to the engine manual Warning lamp hydraulic fluid tempe...

Page 86: ...n separate spring return switch gear position switch Fig Control panel 1 Gear position switch 2 Forward Reverse lever 2 1 Switch 1 is a spring return gear position switch where gear changing take plac...

Page 87: ...er is moving very slowly forwards backwards Check in both directions Hold the steering wheel firmly and brace yourself for a sudden stop A buzzer goes on and after 7 seconds the engine switches off an...

Page 88: ...he pivotal steering To reset the rear drum to neutral adjust the buttons 1 until the display 2 shows that the machine has aligned the drums The symbol for Work mode shines continuously in neutral drum...

Page 89: ...the engine is performing burnout If it is not appropriate to allow the machine to perform automatic burnout perhaps because the machine is in an unsuitable location or the prevailing working conditio...

Page 90: ...Engine temperature below 70 C 1Hz Other engine fault Other engine fault 114 Keep engine running is displayed if burnout is in progress or if there is a delay due to low engine temperature or other en...

Page 91: ...or can also be lifted if the machine is in transport position A bypass valve prevents the hydraulic system being overloaded There is a separate sprinkler system which the operator should use to avoid...

Page 92: ...parameter in service tool on display Adjusting the feed volume The quantity of chips spread per square metre is adusted by changing the speed of the feed roller This setting is made via the display in...

Page 93: ...g housing and turn it to the correct position where the chain has a clearance of approx 10 mm Tighten the bolts Adjusting the chain 2 Loosen the two nuts see arrows for the bearing housing and turn it...

Page 94: ...ding the outfeed drum Lift off the drum and bearing Unscrew the outfeed rubber Changing the brushes Remove the bearings and seals Remove the old brushes and fit the new brushes Refit the assembled bru...

Page 95: ...before dismantling Attach the lifting devices in the eyes on both sides of the container 1 Release the pin in the clamp and remove the clamp from the machine 2 2 The clamp is now fitted at the base o...

Page 96: ...mode Activate the button for the Working mode 4 Manual or automatic vibration activation deactivation is selected using button 1 In the manual position the operator has to activate the vibration via...

Page 97: ...ing amplitude The amplitude setting must not be change when vibration is in operation Switch the vibration off and wait until vibration stops before changing amplitude By pressing button 1 high amplit...

Page 98: ...For emergency braking press the emergency stop 1 hold the steering wheel firmly and be prepared for a sudden stop The engine stops For emergency braking press the emergency stop 1 hold the steering w...

Page 99: ...cab Also see maintenance instructions Keep in mind that there is a risk of freezing during the winter Drain the water tanks pumps and water lines Fill antifreeze in the engine cooling system and the w...

Page 100: ...Operation 4812159601_H pdf 2021 01 14 88...

Page 101: ...e to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Dismantle the battery batteries from the machine clean the outside...

Page 102: ...ler with a tarpaulin A gap must be left between the tarpaulin and the ground If possible store the roller indoors and ideally in a building where the temperature is constant Steering cylinder hinges e...

Page 103: ...ocking lug 4 on the articulated link Fit the locking dowel into the holes through the locking arm and locking lug Lock the dowel in position with the locking pin 1 Locking the articulation 1 2 Fig Ste...

Page 104: ...ight refer to the hoisting plate on the roller 1 Figure Roller lifted with jack 1 Lifting plate 2 Jack 3 Marking 2 3 3 Lifting the roller with jack The machine s gross weight is specified on the hoist...

Page 105: ...g 4 with the locking dowel 2 The locking lug is located on the front frame of the machine Unlocking the articulation 1 2 Fig Steering joint lock open 1 Lock handle 2 Locking dowel Remember to restore...

Page 106: ...ber of turns to the left counter hold on the overflow valve 2 After releasing the hexagonal nut A screw in the adjusting screw B with a hex key until it touches the pin C and then turn an additional t...

Page 107: ...raked by the towing vehicle A towing bar must be used as the roller has no brakes When towing recovering the roller must be braked by the towing vehicle A towing bar must be used as the roller has no...

Page 108: ...able If not tie down and secure the machine according to the cargo securing rules that are valid for the country where the transport takes place Never lash over the machine s articulated joint nor ove...

Page 109: ...n the right and left sides 4 rubber 4 rubber The lashings permitted distance interval in meters The lashings permitted distance interval in meters 1 3 Double lashings LC at least 1 7 tonnes 1700 daN S...

Page 110: ...east 300 kg 300 daN The lashings are re tightened as required Each of lashings 1 3 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machin...

Page 111: ...perate the F R lever with care 12 Test the brakes Remember that the braking distance will be longer if the hydraulic fluid is cold 12 Test the brakes Remember that the braking distance will be longer...

Page 112: ...ing instructions Summary 4812159601_H pdf 2021 01 14 21 When recovering Refer to the relevant section in the Instruction Manual 21 When recovering Refer to the relevant section in the Instruction Manu...

Page 113: ...to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered b...

Page 114: ...Preventive maintenance 4812159601_H pdf 2021 01 14 CALIFORNIA Decal and location of decal shown in section Machine description Proposition 65 102...

Page 115: ...in areas with extremely high or extremely low ambient temperatures See the Special instructions chapter or consult Dynapac Other fuel and lubricants are required when operating in areas with extremely...

Page 116: ...0 C 32 F above 40 C 104 F Shell Spirax S3 AX 85W 140 API GL 5 Air temperature 0 C 32 F above 40 C 104 F Shell Spirax S3 AX 85W 140 API GL 5 COOLANT Anti freeze protection down to about 37 C 34 6 F Dyn...

Page 117: ...ic filter 12 Scrapers 20 Battery 4 Hydraulic filter 12 Scrapers 20 Battery 5 Hydraulic fluid level 13 Water tank s filling 21 Pivot bearing 5 Hydraulic fluid level 13 Water tank s filling 21 Pivot bea...

Page 118: ...ing up for the first time on that day 1 Check the engine oil level Refer to the engine manual 1 Check the engine oil level Refer to the engine manual 9 Check the engine coolant level 9 Check the engin...

Page 119: ...rs of operation Monthly Refer to the contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment 1 2 Change the engine oil and oil filter Refer to...

Page 120: ...k rubber elements and bolted joints 18 Grease the chair bearing 18 Grease the chair bearing 22 23 Check the AC Optional 22 23 Check the AC Optional 21 Lubricate the pivot bearings Optional 21 Lubricat...

Page 121: ...8 Clean the hydraulic fluid cooler water cooler Or when necessary 10 Check the filter element in the air cleaner Replace when necessary 10 Check the filter element in the air cleaner Replace when nec...

Page 122: ...Maintenance Maintenance schedule 4812159601_H pdf 2021 01 14 110...

Page 123: ...onoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Diesel engine Check oil level 2 Fig Engine compartment 1 Dipstick...

Page 124: ...the coolant Also check that the air has unobstructed passage through the reservoir Flush the system every other year and change the coolant Also check that the air has unobstructed passage through th...

Page 125: ...2 Fill the central standard tank it holds 750 liters 198 gal Only additive A small amount of environment friendly antifreeze Only additive A small amount of environment friendly antifreeze Hydraulic r...

Page 126: ...k kran filter 4 Water pump 5 Drain cock 6 Extra pump optional 1 4 6 5 To clean the coarse filter 1 open the drain cock 3 on the filter and allow any dirt to run out If necessary close the cock 2 and c...

Page 127: ...check that it works Wear protective goggles when working with compressed air Wear protective goggles when working with compressed air Sprinkler system Drum Cleaning of sprinkler nozzle 3 2 Figure Nozz...

Page 128: ...a reserve pump option Newer machines can have sprinkler systems with dual sprinkler pipes and sprinkler pumps as standard 2 Figure Outer scrapers 1 Release arm 2 Scraper blade 3 Adjusting screw 1 3 Sc...

Page 129: ...in from the drum on the same side as the screw Adjust the scraper bracket in or out on the other side so that there is an equal gap between the scraper blade and drum and tighten the retaining unit 1...

Page 130: ...Maintenance 10h 4812159601_H pdf 2021 01 14 118...

Page 131: ...g the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air ex...

Page 132: ...evel plug 2 Filling plug 1 2 Move the machine until the inspection filling holes are in position for filling 1 Fig Drum gear 2 Refill with new oil Use transmission oil according to the lubricant speci...

Page 133: ...the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14 liters 15 qts under the drai...

Page 134: ...r cooler 3 Hydraulic fluid cooler 4 Cooler grill 1 4 2 The water and hydraulic fluid coolers are accessible when the cooler grill 4 is removed Make sure that the air flow through the cooler is unobstr...

Page 135: ...g the battery always connect the positive cable first When disconnecting the battery always disconnect the negative cable first When connecting the battery always connect the positive cable first The...

Page 136: ...ght glass this indicates that the refrigerant level is too low Stop the unit to avoid risking damage Fill up with refrigerant The refrigerant circuit is only to be worked on by authorized companies Th...

Page 137: ...the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14 liters 15 qts under the drai...

Page 138: ...ent door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed on the...

Page 139: ...r protective goggles when working with compressed air or high pressure water jets Battery Check condition Figure Batteries The batteries are sealed and maintenance free Make sure there is no open flam...

Page 140: ...main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in t...

Page 141: ...hose are tight and that the hoses are intact Inspect the entire hose system all the way to the engine Drum oil level Inspection filling Fig Drum vibration side 1 Filler plug 2 Level plug 2 1 Position...

Page 142: ...t the chain is a vital part of the steering mechanism Remove the cover 5 to access the lubrication nipple 1 Lubricate the operator seat slew bearing with three strokes of a hand operated grease gun Cl...

Page 143: ...cap 1 Turn up the machine so that the tank cap is accessible from the left side of the machine Unscrew and make sure that the reservoir cap is not clogged Air must have unobstructed passage through t...

Page 144: ...ration check using the sight glass 1 that bubbles are not visible on the drying filter Figure Drying filter 1 Sight glass 2 Filter holder 1 2 Park the roller on a level surface chock the wheels and ac...

Page 145: ...operation section for information on how to operate the edge cutter Refer to the operation section for information on how to operate the edge cutter Grease the two points as shown in the figure Greas...

Page 146: ...Maintenance 500h 4812159601_H pdf 2021 01 14 134...

Page 147: ...oving the rubber plug on the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14 lit...

Page 148: ...ment door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed on th...

Page 149: ...r protective goggles when working with compressed air or high pressure water jets Battery Check condition Figure Batteries The batteries are sealed and maintenance free Make sure there is no open flam...

Page 150: ...e main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in...

Page 151: ...previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact...

Page 152: ...lter 1 Thoroughly clean the filter holder sealing surface Apply a thin coat of fresh hydraulic fluid to the rubber gasket on the new filter Screw the filter on by hand firstly until the filter gasket...

Page 153: ...tacle that holds at least 20 liters 5 3 gal under the drain plug Remove the drain plug 1 Allow all the oil to drain out and refit the plug Deliver the drain oil to environmentally correct handling Del...

Page 154: ...o the lubricant specification Ensure that the oil level reaches up to the lower edge of the plug hole Clean and refit the plugs Rubber elements and attachment screws Check Fig Drum vibration side 1 Ru...

Page 155: ...se the seat slide rails 6 If the chain is slack on the sprocket 2 loosen the screws 4 and move the steering column forward Tighten the screws and check chain tension No not tension the chain too tight...

Page 156: ...ng with compressed air Wear protective goggles when working with compressed air Steering hitch Tightening Fig Steering hitch 1 Nut 1 Nobody must be allowed near the steering joint when the engine is r...

Page 157: ...ab 1 Condensor element 2 Drying filter 1 Regular inspection and maintenance is necessary to ensure satisfactory long term operation Clean all dust from the condenser element 1 using compressed air Blo...

Page 158: ...ght glass this indicates that the refrigerant level is too low Stop the unit to avoid risking damage Fill up with refrigerant The refrigerant circuit is only to be worked on by authorized companies Th...

Page 159: ...removing the rubber plug on the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14...

Page 160: ...ment door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed on th...

Page 161: ...r protective goggles when working with compressed air or high pressure water jets Battery Check condition Figure Batteries The batteries are sealed and maintenance free Make sure there is no open flam...

Page 162: ...e main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in...

Page 163: ...previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact...

Page 164: ...lter 1 Thoroughly clean the filter holder sealing surface Apply a thin coat of fresh hydraulic fluid to the rubber gasket on the new filter Screw the filter on by hand firstly until the filter gasket...

Page 165: ...tacle that holds at least 20 liters 5 3 gal under the drain plug Remove the drain plug 1 Allow all the oil to drain out and refit the plug Deliver the drain oil to environmentally correct handling Del...

Page 166: ...o the lubricant specification Ensure that the oil level reaches up to the lower edge of the plug hole Clean and refit the plugs Rubber elements and attachment screws Check Fig Drum vibration side 1 Ru...

Page 167: ...se the seat slide rails 6 If the chain is slack on the sprocket 2 loosen the screws 4 and move the steering column forward Tighten the screws and check chain tension No not tension the chain too tight...

Page 168: ...ank 3 Valve 1 2 3 Take care when draining the hydraulic fluid Wear protective gloves and goggles Take care when draining the hydraulic fluid Wear protective gloves and goggles Open left engine compart...

Page 169: ...2 Drain cock 3 Stop cock 4 Quick couplings 4 3 1 2 Remember that there is a risk of freezing during the winter Empty the tank pump filter and lines or mix antifreeze in the water Remember that there i...

Page 170: ...the drain cock 2 fill with water and check for leaks The water tanks are made of plastic polyethylene and are recyclable The water tanks are made of plastic polyethylene and are recyclable Steering jo...

Page 171: ...e the parking brake before lubricating The easiest way to identify if you have this type of steering hitch is that it has a new type of nut 1 at the top as shown Actual torque Nm should be when the ma...

Page 172: ...age from the cooling unit is unobstructed so that condensation does not accumulate inside the unit Air conditioning Optional Drying filter Inspection With the unit in operation check using the sight g...

Page 173: ...e operation section for information on how to operate the edge cutter Refer to the operation section for information on how to operate the edge cutter Grease the two points as shown in the figure Grea...

Page 174: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com...

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