Fagor CNC 8060 Manual Download Page 4

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Remote modules

CNC 8060
CNC 8065

: 1402)

5.8

RIOW-8DI module. Module of 8 digital inputs................................................................ 93

5.8.1

Elements (connectors). .............................................................................................. 94

5.9

RIOW-8DO module. Module of 8 digital outputs............................................................ 95

5.9.1

Elements (connectors). .............................................................................................. 96

5.10

RIOW-4AI module. Module of 4 analog inputs. ............................................................. 97

5.10.1

Elements (connectors). .............................................................................................. 98

5.11

RIOW-4AO module. Module of 4 analog outputs. ......................................................... 99

5.11.1

Elements (connectors). ............................................................................................ 100

5.12

RIOW-2AI-PT100 module. Module of 2 inputs for PT100 temperature sensors.......... 101

5.12.1

Elements (connectors). ............................................................................................ 102

5.13

RIOW-END module. Last module of the group............................................................ 103

5.14

Numbering of the digital inputs and outputs. ............................................................... 104

5.15

Numbering of the analog inputs and outputs and of the temperature sensor inputs. .. 106

CHAPTER 6

REMOTE MODULE RIOR. (CANOPEN PROTOCOL).

6.1

Dimensions and mounting of the module. ................................................................... 108

6.2

Powering the modules. ................................................................................................ 110

6.3

Electrical characteristics of the inputs and outputs. ..................................................... 111

6.4

Description of connectors. ........................................................................................... 112

CHAPTER 7

REMOTE MODULE RCS-S. (SERCOS PROTOCOL)

7.1

Installation of the modules. ......................................................................................... 117

7.2

Module description. ..................................................................................................... 118

7.2.1

Elements (connectors). ............................................................................................ 119

7.3

Electrical characteristics of the analog outputs:........................................................... 122

7.4

Feedback inputs. Technical characteristics and connection........................................ 123

7.5

Feedback cable characteristics. ................................................................................. 125

7.6

Error codes and messages on the Sercos counter...................................................... 126

7.6.1

Error codes. Meaning and solution. ......................................................................... 127

7.7

Software installation/update......................................................................................... 132

CHAPTER 8

CAN BUS (CANFAGOR/CANOPEN PROTOCOLS).

8.1

Identification of the modules at the bus. ...................................................................... 137

8.2

Type of CAN bus and baudrate. .................................................................................. 139

8.3

Selecting the baudrate for the CANopen bus. ............................................................. 140

8.4

Selecting the speed for the CANfagor bus. ................................................................. 142

CHAPTER 9

SERCOS BUS.

9.1

Module identification and connection........................................................................... 145

9.2

Data exchange via Sercos. .......................................................................................... 146

Summary of Contents for CNC 8060

Page 1: ...Ref 1402 8060 8065 CNC Remote modules...

Page 2: ...be properly adapted making sure that the safety regulations are fully met MACHINE SAFETY It is up to the machine manufacturer to make sure that the safety of the machine is enabled in order to preven...

Page 3: ...MOTE MODULES CANOPEN PROTOCOL 4 1 Dimensions and mounting of the modules 49 4 2 Power supply 50 4 2 1 Elements connectors 52 4 3 Digital inputs and digital outputs single module 56 4 3 1 Elements conn...

Page 4: ...ions and mounting of the module 108 6 2 Powering the modules 110 6 3 Electrical characteristics of the inputs and outputs 111 6 4 Description of connectors 112 CHAPTER 7 REMOTE MODULE RCS S SERCOS PRO...

Page 5: ...Sinusoidal 1 Vpp SSI protocol Remote modules RIOW RIO5 RIO70 RCS S Communication with the remote modules CANopen CANopen CANfagor Sercos Digital inputs per module 8 16 32 16 Digital outputs per modul...

Page 6: ......

Page 7: ...IOR Note Some additional characters may follow the model references indicated above They all comply with the directives listed here However compliance may be verified on the label of the unit itself R...

Page 8: ......

Page 9: ...les RIOW RIO5 RIO70 RCS S Note Some additional characters may follow the model references indicated above They all comply with the directives listed here However compliance may be verified on the labe...

Page 10: ......

Page 11: ...Remote modules CNC 8060 CNC 8065 REF 1402 11 VERSION HISTORY Here is a list of the features added to each manual reference Ref 1402 First version...

Page 12: ......

Page 13: ...e of this unit Do not handle the connectors with the unit connected to AC power Before manipulating the connectors inputs outputs feedback etc make sure that the unit is not connected to AC power Inte...

Page 14: ...onsible of assuring that the enclosure involving the equipment meets all the currently effective directives of the European Community Avoid disturbances coming from the machine The machine must have a...

Page 15: ...operations that may hurt people or damage products Warning symbol It indicates situations that certain operations could cause and the suggested actions to prevent them Obligation symbol It indicates...

Page 16: ......

Page 17: ...is translates into the extension of warranty period to two years since the product left our warehouse If this sheet has not been sent to us the warranty period ends 15 months from when the product lef...

Page 18: ...just the replaced parts or components within 12 months For sold parts the warranty is 12 moths length SERVICE CONTRACTS The SERVICE CONTRACT is available for the distributor or manufacturer who buys a...

Page 19: ...unit The cardboard being used to make the box must have a resistance of 170 Kg 375 lb 2 Attach a label indicating the owner of the unit person to contact type of unit and serial number In case of malf...

Page 20: ......

Page 21: ...cause it could generate electrostatic discharges The plastics used on the front panel are resistant to grease and mineral oils bases and bleach dissolved detergents and alcohol Avoid the action of sol...

Page 22: ......

Page 23: ...with the directives and regulations effective in the European Community Before start up verify that the machine that integrates this CNC meets the 89 392 CEE directive Safety conditions In order to av...

Page 24: ...rpose analog inputs and outputs Analog inputs for PT100 temperature sensors RIO70 modules CANfagor protocol Digital inputs and outputs General purpose analog inputs and outputs Feedback inputs RCS S m...

Page 25: ...l unit through the CAN bus that canhaveupto32 nodes includingthecentralunitandthekeyboards Thefollowingelements may be available with RIO70 series modules Fagor remote modules RIO70 series available f...

Page 26: ...bus Feedback inputs Each module has 4 feedback inputs Digital inputs Half size Each module has 16 digital inputs Digital outputs Half size Each module has 16 digital outputs Analog inputs Half size E...

Page 27: ...aintaining the right gap between the profiles The mounting order to be followed from left to right is Power Supply Counters Analog outputs Half size Analog inputs Half size Digital outputs Half size D...

Page 28: ...up is connected to the system CPU Keyboard etc through the CAN bus as described later on DO NOT make any connection or connect any module to the power supply while the latter is turned on Before makin...

Page 29: ...must only be added once The total consumption of the group must not exceed the following maximums If any of them is exceeded double the group Use two power supplies and distribute the modules For 5 V...

Page 30: ...ELD SHIELD CAN H X3 GND CAN L SHIELD SHIELD CAN H X2 POWER SUPPLY 4 0 1 F E D C B A 9 8 7 6 5 3 2 ADD MSB LINE TERM 1 0 1 2 ADDRESS RESET POWER SYSTEM READY 5 ERROR 5 OVER CURRENT OVER VOLTAGE 5V X1 G...

Page 31: ...power supply the LED turns back on call the Technical Service Department SYSTEM READY LED Module under power OVER CURRENT LED Over current at the power supply ERROR LED Error at the power supply POWER...

Page 32: ...elements 0 CAN bus CAN connector Connector X2 X3 5 pin male Phoenix minicombicon contact 3 5 mm pitch Each one of the elements integrated into the CAN bus is identified by the 16 position rotary swit...

Page 33: ...TAL OUTPUT X1 X2 GND O8 O1 24V O2 O3 O4 O5 O6 O7 GND O16 O9 24V O10 O11 O12 O13 O14 O15 DIGITAL INPUT X1 X2 GND I8 I1 N C I2 I3 I4 I5 I6 I7 GND I16 I9 N C I10 I11 I12 I13 I14 I15 Connector X1 8 digita...

Page 34: ...ors must be powered with 24 V DC and GND Status indicator LED The green LED located in the middle of the digital output module turns on when the module is powered with 24 Vdc and the inside fuse is OK...

Page 35: ...OL 3 5 Analog inputs and outputs ANALOG OUTPUT X1 O1 O1 SHIELD O2 O2 SHIELD O3 O3 SHIELD O4 O4 SHIELD ANALOG INPUT X1 X2 I4 I4 I1 I1 SHIELD I2 I2 I3 I3 SHIELD I8 I8 I5 I5 SHIELD I6 I6 I7 I7 SHIELD Con...

Page 36: ...pin Connector X1 Analaog outputs 4 outputs in each connector 12 pin male Phoenix minicombicon contact 3 5 mm pitch Each analog output has three pins O O SH Use shielded cables connecting their meshes...

Page 37: ...COUNTER X1 X2 X3 X4 X5 Connector X1 2 probe inputs Connector X2 Feedback input differential TTL and sinusoidal 1 Vpp X3 connector Feedback input differential TTL and sinusoidal 1 Vpp Connector X4 Feed...

Page 38: ...female SUB D HD type connectors To connect feedback devices with differential TTL or 1 Vpp sinusoidal signals See 3 8 Feedback inputs Technical characteristics and connection on page 40 Pin 15 is offe...

Page 39: ...connecting their meshes to the corresponding shield pin All the analog inputs 8 per module have the following characteristics Analog outputs Use shielded cables connecting their meshes to the corresp...

Page 40: ...tial TTL signal Work levels for sinusoidal 1 Vpp signal Maximum frequency 1000 kHz Maximum gap between flanks 460 ns Phase shift 90 20 Maximum voltage in common mode 7 V Maximum voltage in differentia...

Page 41: ...ce used Refer to our catalog The shield of the cable being used must be connected to the connector housing at both ends The unshielded portion of the wires of an unshielded cable cannot be longer than...

Page 42: ...oup 3 48 digital inputs 16 digital inputs 32 digital inputs 32 digital outputs 16 digital outputs 16 digital outputs Example 1 Group 1 address 1 Group 2 address 2 Group 3 address 3 Digital inputs 1 48...

Page 43: ...new module the first modules will be assigned the numbering of the table and the last one will be assigned the next valid base index after the highest one assigned until then Examples for numbering t...

Page 44: ...rs the modules automatically according to the order of the remote groups ADDRESS selector of the power supply module Within each group they are ordered from top to bottom and from left to right POWER...

Page 45: ...open contact Connection to 24 V The connection acts upon the up flank positive pulse of the probe signal Probe whose output has a normally closed contact Connection to 24 V The connection acts upon th...

Page 46: ...RIO70 REMOTE MODULES CANFAGOR PROTOCOL Interface with a PUSH PULL output Connection to 24 V Depending on the interface being used the connection acts upon the up flank or down flank of the probe sign...

Page 47: ...consist of up to two of these modules A Power supply with 24 digital inputs and 16 digital outputs B Power supply with 4 analog inputs 4 analog outputs and 2 inputs for temperature sensors C Digital...

Page 48: ...uts for temperature sensors two inputs per module In Fagor modules of analog inputs the CNC considers the inputs for the temperature sensor connector X5 as analog inputs Therefore when numbering the i...

Page 49: ...modules Always leave a 140 mm gap under the modules for ventilation and later handling Connection of the modules The modules of the group are connected as follows A For ground connection B Ribbon cabl...

Page 50: ...l inputs and digital outputs GND L SH SH H X3 GND L SH SH H X2 CAN POWER 24I 16O ERR RUN X4 X5 X6 X7 I13 I24 I1 I12 GND O16 O9 24V GND O8 O1 24V X1 CHS GND 24V 4 0 1 F E D C B A 9 8 7 6 5 3 2 ADDRESS...

Page 51: ...GND Connector X1 Power supply Power supply with analog inputs and outputs CAN bus SPEED selector CAN bus transmission speed CAN bus ADDRESS selector Address node of the element within the CAN bus CAN...

Page 52: ...ss while the modules and the CNC are off The Address switch also sets the priority of the group within the bus the lower the number the higher the priority We recommend the keyboard and jog panel to b...

Page 53: ...nating resistor The LT switch identifies which are the elements that occupy the ends of the CAN bus i e the first and last physical element in the connection Type of blinking Meaning LED off The modul...

Page 54: ...heir meshes to the corresponding shield pin Connectors for the temperature sensors PT100 Connector X5 Inputs for temperature sensors PT100 2 inputs 10 pin male Phoenix minicombicon contact 3 5 mm pitc...

Page 55: ...65 4 REF 1402 55 RIO5 REMOTE MODULES CANOPEN PROTOCOL Each input has 5 pins RL R R RF SH Use shielded cables connecting their meshes to the corresponding shield pin 4 wires R1 R1 RL1 RF1 R1 R1 RL1 RF1...

Page 56: ...ed to expand the digital inputs and outputs remote I O Each module has 24 digital inputs and 16 digital outputs DIGITAL IN OUT X1 X2 X3 X4 I13 I24 I1 I12 GND O16 O9 24V GND O8 O1 24V Digital inputs an...

Page 57: ...h 24 V DC and GND Connector X3 X4 Digital inputs 12 inputs in each connector 12 pin male Phoenix minicombicon contact 3 5 mm pitch Signal Function 24 V Power supply O1 O8 Digital outputs O9 O16 Digita...

Page 58: ...nd 32 digital outputs DIGITAL IN OUT X5 X6 X7 X8 I13 I24 I1 I12 GND O16 O9 24V GND O8 O1 24V X1 X2 X3 X4 I13 I24 I1 I12 GND O16 O9 24V GND O8 O1 24V Digital inputs and digital outputs double module Co...

Page 59: ...DC and GND Connector X3 X4 X7 X8 Digital inputs 12 inputs in each connector 12 pin male Phoenix minicombicon contact 3 5 mm pitch Signal Function 24 V Power supply O1 O8 Digital outputs O9 O16 Digita...

Page 60: ...onding shield pin All the analog outputs have the following characteristics Inputs for the temperature sensors PT100 Use shielded cables connecting their meshes to the corresponding shield pin The ele...

Page 61: ...6O X1 CHS GN D 24V SPEED 1 0 ADDRESS ERR RUN CAN 0 1 LT GN D L SH H SH GN D L SH H SH X2 X3 X7 I24 I13 X6 I12 I1 X5 GN D O16 O9 24V O1 24V X4 GN D O8 POWER 24I 16O X1 CHS GN D 24V SPEED 1 0 ADDRESS ER...

Page 62: ...hest one assigned until then Power supply Base index Numbering Digital inputs 1 I1 of X6 1 24 Digital outputs 1 I1 of X4 1 16 Examples for numbering the different modules For each base index indicate...

Page 63: ...rameters must be set to indicate the number of PT100 inputs and to which analog inputs they are connected A PT100 input is active if it has one of these temperature sensors connected to it Refer to th...

Page 64: ...Type of input output Amount Digital inputs 1024 Digital outputs 1024 General purpose analog inputs 40 Analog outputs 40 Analog inputs for temperature sensors 10 Module Description RIOW CANOPEN ECO RI...

Page 65: ...REMOTE MODULES CANOPEN PROTOCOL 5 1 Dimensions of the modules A2 E1 STOP RUN TX RX I O Overflow 5 6 7 8 1 2 3 4 ON 24V 24V 0V 0V A1 E2 C 4 8 1 5 2 6 3 7 C A D B A3 D 4 8 1 5 2 6 3 7 C A D B 5 6 7 8 1...

Page 66: ...l Free fall Meets the IEC60068 2 32 standard Up to 1 m with the unit in its original packaging Electromagnetic compatibility Regulations valid for all RIOW modules Immunity against disturbances regula...

Page 67: ...IEC 60068 2 43 Degree of protection It meets the protection standard IP 20 The machine manufacturer must comply with the EN 60204 1 IEC 204 1 regulation regarding electrical shocks in case of defectiv...

Page 68: ...d or a short circuit to ground at any of the outputs Use shielded cables connecting their meshes to the corresponding shield pin Maximum cable length unshielded 75 mm Technical characteristics Number...

Page 69: ...ected by opto couplers Use shielded cables connecting their meshes to the corresponding shield pin Maximum cable length unshielded 75 mm Technical characteristics Number of inputs 2 inputs per module...

Page 70: ...of the modules The RIOW CANOPEN STAND module supplies a voltage of 5 V DC 2 A This module consumes 350 mA at 5 V therefore it can supply a maximum of 1650 mA to the rest of the modules If when configu...

Page 71: ...TE MODULES CANOPEN PROTOCOL Example In a group made up of 1 RIOW CANOPEN ECO module 5 RIOW 8DI modules and 10 RIOW 8DO modules the total consumption will be 685 mA RIOW CANOPEN ECO 350 mA RIOW PS24 0...

Page 72: ...hrough the bottom pins of the module The ground connection is extended to the adjacent modules through the side jumpers of the module Shield connection Proper shielding of the signal and data cables r...

Page 73: ...eft side of the module To free the module and be able to remove it from the rail push on the bottom groove of the locking disk To help remove a module from the rail pull the unlocking tab located on t...

Page 74: ...connection Each connector only admits one cable To insert several cables into one connector join the cables at a terminal and insert the terminal into the connector The cables are secured into the con...

Page 75: ...module of the group This module is in charge of managing the internal bus of the group and connecting the group to the CAN bus of the system Power the module with an external 24V DC between 15 and 20...

Page 76: ...the CANopen protocol the transmission speed at the bus is defined in each node All the nodes must work at the same speed Signal Function 24 V Power supply 0 V Power supply 24V 24V 0V 0V CAN L SHIELD...

Page 77: ...ration the corresponding LED s turn on to indicate the module speed For 1 MHz all four LED s turn on Once the speed has been selected turn the module offby removingpowerandsetdip switch 8 in the off p...

Page 78: ...the ends of the bus i e the first and last physical element in the connection For the central unit the terminating resistor is factory installed because the CNC is always at one end of the bus The RI...

Page 79: ...in the initializing stage it changes to the stop stage the I O LED blinks red and the STOP LED turns on The blinking rate of the I O LED indicates the detected error Pre operative stage In this stage...

Page 80: ...odule If the error persists update the firmware of the leading first module To locate the wrong module repeat the following sequence as often as necessary Remove power from the node place the end modu...

Page 81: ...there is only one I O module left in the node that module or the leading module will be the wrong one Type Description Solution Communication error at the bus or the bus is interrupted Replace wrong...

Page 82: ...on of the I O modules is higher additional RIOW PS24 modules must be added Power the module with an external 24V DC between 15 and 20 regulated power supply Using the wrong voltage may cause severe da...

Page 83: ...nction 5 N C Not being used 4 CAN H HIGH bus signal 3 SHIELD CAN shield 2 CAN L LOW bus signal 1 GND Ground 0 V 5 6 7 8 1 2 3 4 ON ON The dip switch of the RIOW CANOPEN ECO and RIOW CANOPEN STAND modu...

Page 84: ...NC 8065 5 REF 1402 RIOW REMOTE MODULES CANOPEN PROTOCOL Power supply status indicator LED s Led Color Function A Green The LED turns on when the module is under power B Green The LED turns on if the s...

Page 85: ...r the module Power for the module and for the rest of the modules must be separated in order to ensure the operations in the bus in case of a short circuit on the side of the actuator 4 8 1 5 2 6 3 7...

Page 86: ...tion the corresponding LED s turn on to indicate the module speed For 1 MHz all four LED s turn on Once the speed has been selected turn the module off by removing power and set dip switch 8 in the of...

Page 87: ...y the ends of the bus i e the first and last physical element in the connection For the central unit the terminating resistor is factory installed because the CNC is always at one end of the bus TheRI...

Page 88: ...he I O LED blinks red and the STOP LED turns on The blinking rate of the I O LED indicates the detected error Pre operative stage In this stage the module configures the bus During the pre operative s...

Page 89: ...e end module in the middle of the first half of the node and apply power to the node again If there are no errors remove power from the node again place the end module in the middle of the second half...

Page 90: ...acewrongmodule PlaceanI Omoduleafter the leading module and check if it causes an error If there are no errors replace the leading first module If the leading module is correct replace the wrong I O m...

Page 91: ...V 10A If when configuring the remote group the consumption of the I O modules is higher additional RIOW PS24 modules must be added Power the module with an external 24V DC regulated power supply 4 8...

Page 92: ...CANOPEN PROTOCOL 5 7 1 Elements connectors Power supply Status indicator LED s The LED is green The LED turns on if the side jumpers have 24 V Signal Function 24 V Power supply 0 V 0 V reference sign...

Page 93: ...e through the side power supplying jumpers Likewise this module can also power the next module through the same jumpers This module by itself does not generate any voltage it just receives the voltage...

Page 94: ...Digital inputs 8 inputs Status indicator LED s Green LED s All digital inputs have a status indicating LED that turns on when the input is active DI1 DI3 DI5 DI7 DI2 DI4 DI6 DI8 24 V 0 V Signal Funct...

Page 95: ...ugh the side power supplying jumpers Likewise this module can also power the next module through the same jumpers This module by itself does not generate any voltage it just receives the voltage gener...

Page 96: ...igital outputs 8 outputs Status indicator LED s Green LED s All digital outputs have a status indicating LED that turns on when the output is active DO1 DO3 DO5 DO7 DO2 DO4 DO6 DO8 24 V 0 V Signal Fun...

Page 97: ...odule through the side power supplying jumpers Likewise this module can also power the next module through the same jumpers This module by itself does not generate any voltage it just receives the vol...

Page 98: ...ll analog inputs have a status indicating LED that turns on when there is an over voltage or an under voltage AI1 GND AI3 GND AI2 GND AI4 GND 24 V 0 V Signal Function AI1 AI4 Analog inputs GND Ground...

Page 99: ...r supply module through the side power supplying jumpers Likewise this module can also power the next module through the same jumpers This module by itself does not generate any voltage it just receiv...

Page 100: ...ts Green LED s The LED turns on when transmission at the bus is OK Red LED s The LED turns on if there is an overload or a short circuit to ground at any of the outputs AO1 GND AO3 GND AO2 GND AO4 GND...

Page 101: ...he bus an LED indicating a measuring error of the sensor 4 8 1 5 2 6 3 7 C A D B RL signal of the sensor 1 R signal of the sensor 1 Shield connection R signal of the sensor 1 RL signal of the sensor 2...

Page 102: ...ED s Both inputs have an LED that turns on when transmission at the bus is OK Red LED s Both inputs have an LED that turns on when there is an input reading error reading out of range or broken cable...

Page 103: ...e Last module of the group The RIOW END module must be present in all the groups and must be the last module of the group This module is used to end the internal bus of the group and ensure proper dat...

Page 104: ...ered after it The values of the base index must be comply with the formula 8n 1 i e 1 9 17 25 etc The rest of the inputs or outputs are numbered sequentially The base indexes may follow any order they...

Page 105: ...e index Numbering module 1 1 1 8 81 81 88 module 2 33 33 40 Remote group 2 Digital inputs Digital inputs Base index Numbering Base index Numbering module 1 113 113 120 49 49 56 STOP RUN TX RX I O Over...

Page 106: ...is active if it has one of these temperature sensors connected to it Refer to the installation manual for further detail STOP RUN TX RX I O Overflow 5 6 7 8 1 2 3 4 ON 24V 24V 0V 0V 4 8 1 5 2 6 3 7 C...

Page 107: ...Each RIOR module constitutes a node inside the CAN bus which may have up to 32 nodes including the central unit and the keyboards When the CNC works with CANopen bus this bus lets combine in the bus...

Page 108: ...29 corresponds to the IP00 classification so it must be mounted inside an electrical cabinet that provides at least IP54 protection Module dimensions DO NOT make any connection or connect any module t...

Page 109: ...al cabinet in two positions parallel to the cabinet with 4 mounting points or perpendicular to it with two mounting points Use M6 bolts to secure the modules Connection of the modules Join the ground...

Page 110: ...onnected to the ground shield of the module for functionality or electromagnetic compatibility for electromagnetic compatibility this connection must only be done at one point Nominal voltage Meets EN...

Page 111: ...ollowing characteristics Digital outputs The digital outputs have no galvanic isolation The digital outputs have the following characteristics Nominal voltage 24 V DC between 20 V DC and 28 V DC High...

Page 112: ...D45 RUN led module status indicator D46 ERR led transmission status indicator I44A I44B Digital inputs and outputs S41 CAN bus Address node of the element within the bus S42 CAN bus Address node of th...

Page 113: ...the lower the number the higher the priority We recommend the keyboard and jog panel to be the last node of the bus Blinking rate Description Intermittent The module is in PRE OPERATIONAL state Single...

Page 114: ...are of the module Switch 1 ADD MSB may be used to update the software of the module Dipswitch S43 CAN bus Line terminating resistor The terminating elements must have the resistor activated position 1...

Page 115: ...ctor with a latch Pin Signal Description 1 GND 0 V reference signal 2 24V_OUT 24 V output for digital inputs 3 26 I1 I24 Digital inputs 27 30 31 46 O1 O16 Digital outputs 47 50 24V 24 V Ext for digita...

Page 116: ...e identified by a number Sercos ID using the thumbwheel located on its front plate That identifier must be unique in the ring the number is sequential from 1 to n and without skipping any and n being...

Page 117: ...dling Connection of the modules Each module is connected to the system via the Sercos bus The Sercos connection is carried out in a ring using fiber optic cable by joining an OUT terminal with an IN t...

Page 118: ...or E21B Feedback input Connector B32 Sercos bus connection Connector E21C Feedback input Selector S38 Address node of the element within the Sercos bus Switch S39 Switch for Sercos setting Display D40...

Page 119: ...he module must be reset and the CNC powered off and back on Switches 1 and 2 indicate the Sercos transmission speed baudrate Switches 3 and 4 set the Sercos power or the intensity of the light going t...

Page 120: ...ial TTL Vpp or communication protocols SSI If the input is configured as TTL differential TTL or Vpp it will provide over current feedback alarm 300 mA If the input is configured as differential TTL i...

Page 121: ...mm pitch Connector I37B 2 general purpose 10 V analog outputs 16 bit resolution 2x2 pin two level male Phoenix minicombicon contact 3 5 mm pitch Connector H53 RS232 serial line Simple RS232 communica...

Page 122: ...teristics of the analog outputs Use shielded cables connecting their meshes to the ground screw of the module All the analog outputs have the following characteristics Command voltage within range 10...

Page 123: ...ack inputs Power consumption 5 V 1 A 250 mA per axis Work levels for TTL signal Work levels for differential TTL signal Maximum frequency 100 kHz Phase shift 90 20 High threshold logic level 1 VIH 2 2...

Page 124: ...signals Centered V1 V2 2 Vpp 6 5 A and B signals Ratio VApp VBpp 0 8 1 25 A and B signals Phase shift 90 10 I0 signal Amplitude 0 2 0 85 V I0 signal Width T 90 I0 T 180 Transmission SSI synchronous se...

Page 125: ...of an unshielded cable cannot be longer than 75 mm Fagor Automation offers a wide range of cables and extension cables to connect the feedback systems to the CNC The cable characteristics as well as i...

Page 126: ...he Sercos counter When using the Sercos communication interface the errors are reset the same way as any other CNC error Activating any of the resettable or non resettable errors causes a category 1 s...

Page 127: ...problem persists contact Fagor Automation 0084 Reset due to Watchdog The system has restarted because watchdog kicked in If the problem is repetitive and or persists contact Fagor Automation E085 Err...

Page 128: ...1 Wrong distance between I0 E21B feedback E341 Wrong distance between I0 E21C feedback E441 Wrong distance between I0 E21D feedback Error indicating lack of repeatability of the I0 signal in each enco...

Page 129: ...and phase values of the ABSIND module with the adjustment software Check the cable and the connection between the ABSIND module and the inductosyn resolver feedback device If the error persists and c...

Page 130: ...peed Check mounting tolerances Clean the glass or the steel tape of the linear encoder If none of the previous solutions solves the error replace the rotary encoder or reader head of the linear encode...

Page 131: ...ugh fiber optic ring Check the ring connections and the identification of each module E407 Phase down shift error Communication problems through fiber optic ring Check the ring connections and the ide...

Page 132: ...alled at the PC and the remote module RCS S must be connected to the PC through an RS 232 serial line cable Process If the Online option is shown uncheck it to enable the Boot option Its associated ic...

Page 133: ...ot Use this menu sequence to set the Default Boot Type and also uncheck the option Ask for boot type Click on this icon to go to the Version folder window where the version to be installed has been de...

Page 134: ...n parameters SetUp Preferences Communication Use this menu to set the main parameters involved in the communication between the PC and the remote module RCS S They stay by default when starting a new...

Page 135: ...ector at both ends The connector has two shield pins Both pins are equivalent and the CAN shield may be connected to either one CAN cable characteristics Use a specific CAN cable The ends of all the w...

Page 136: ...0 F D C B 9 8 7 5 3 1 1 MODULE 2 0 ADDRESS 2 ISO GND CAN L SHIELD CAN H SHIELD Line Term 1 1 0 Line Term 1 4 0 F D C B 9 8 7 5 3 1 ADDRESS 0 ISO GND CAN L SHIELD CAN H SHIELD ISO GND CAN L SHIELD CAN...

Page 137: ...be assumed the CNC must be restarted and the corresponding drive must be reset however we recommend to change the address while the modules and the CNC are off The Address switch also sets the priori...

Page 138: ...t having this switch The other end of the line will be the last physical device of the bus RIOW series remote modules The RIOWseriesmodulesdo nothavea factory installed line terminating resistor TheRI...

Page 139: ...r CANfagor CANopen The CNC has two types CAN bus CANfagor and CANopen There are specific remote modules for each type of bus at the CNC and at the operator panels the type of active CAN bus must be se...

Page 140: ...lid speed has been selected The first 4 dipswitches are used to select the speed the rest must be in the off position To select the speed put the corresponding dipswitches in the on position Speed Len...

Page 141: ...the module speed For 1 MHz all four LED s turn on Once the speed has been selected turn the module offby removingpowerandsetdip switch 8 in the off position Bear in mind that the next time the module...

Page 142: ...on speed at the bus is defined at the CNC parameter CANLENGTH The transmission speed depends on the total length of the cable Use the following approximate values Assigning other values may cause comm...

Page 143: ...mer core SFO SFO FLEX for up to 40 meters If the fiber optic cable is going to withstand dynamic conditions moving always use the SFO FLEX cable If the fiber optic cable is going to withstand static c...

Page 144: ...s its pins protected with a hood Before connecting the cable remove the protecting hood Both for removing the pins protecting hood for the pins and for plugging and unplugging the cable hold the cable...

Page 145: ...back on Whether the drive identified with number 1 for example corresponds to the X axis to the Y axis or to another one is irrelevant However it is a good idea for clarity sake that the machine axes...

Page 146: ...there must be two separate transmission channels Cyclic channel fast The data is transmitted in every position loop It contains velocity commands feedback etc Each variable that is read or written at...

Page 147: ...Remote modules CNC 8060 CNC 8065 REF 1402 147...

Page 148: ...148 Remote modules CNC 8060 CNC 8065 REF 1402...

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Summary of Contents for CNC 8060

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