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Instruction manual version 1 for software version 4.04

INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD

Safety edge ..................................................................................................................................................19

Sliding doors/sliding gates .............................................................................................................................19

Load guard ..................................................................................................................................................19
Safety edge ..................................................................................................................................................19

Up-and-over doors ..........................................................................................................................................19

Hinged gates ...................................................................................................................................................19

Barriers ...........................................................................................................................................................19

Commissioning .................................................................................................................................................20

Safety ..............................................................................................................................................................20
Stop circuit .....................................................................................................................................................20
Limit switch ....................................................................................................................................................20

Direction of rotation of motors ........................................................................................................................21
Setting the internal motor protection ..............................................................................................................21
Type of power supply .......................................................................................................................................21

Checking the phase sequence for 3x230 V without neutral ..........................................................................21

External protection units .................................................................................................................................22

Settings for external protection ....................................................................................................................22

Load guard ......................................................................................................................................................23

With certified personal protection – setting the normal power in the load guard .........................................23
Without certified personal protection – setting upper limits in the load guard ............................................23
Reversal delay when the load guard is triggered .........................................................................................23

Safety edge .....................................................................................................................................................24

PHOTO input ....................................................................................................................................................26

PHOTO input in the closing movement .........................................................................................................26
PHOTO input in the opening movement .......................................................................................................26

Limited running time ......................................................................................................................................26
Checking LED indicators .................................................................................................................................26
Pulse mode and hold-to-run mode ..................................................................................................................26

Selecting pulse mode or hold-to-run mode ..................................................................................................26
Hold-to-run if there is an error in the safety edge or PHOTO input ..............................................................26

Checking safety functions ...............................................................................................................................26
Programmable inputs, P channels ..................................................................................................................27
Automatic closing ..........................................................................................................................................27

Configuring automatic closing .....................................................................................................................27

Summary of Contents for DAAB EP104

Page 1: ...manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD FAAC Nordic AB BOX 125 SE 284 22 PERSTORP SWEDEN TEL 46 435 77 95 00 FAX 46 435 77 95 29 www faac se R e v i...

Page 2: ...afety classification 8 Operation 9 General 9 Service and maintenance 9 Resetting replacing tripped fuses 9 Technical specification 10 Installing the EP104 PCB 11 Authorisation 11 Enclosure 11 Installi...

Page 3: ...ttings for external protection 22 Load guard 23 With certified personal protection setting the normal power in the load guard 23 Without certified personal protection setting upper limits in the load...

Page 4: ...ing the other door C664 30 Opening memory cancel block with stop C665 30 Example applications 30 Functions using add in cards 31 Programmable outputs o channels 31 Programmable outputs 1 3 31 Programm...

Page 5: ...e inputs P channels 60 Programmable input 1 60 Programmable input 2 61 Programmable input 3 62 Programmable input 4 63 Programmable input 5 64 Programmable input 6 65 Programmable wireless inputs r ch...

Page 6: ...03 Household and similar electrical appliances Safety Part 2 103 Particular requirements for drives for gates doors and windows SS EN 61000 6 2 Electromagnetic compatibility EMC Part 6 2 Generic stand...

Page 7: ...7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Typ EP104 Rev MK 10403 N T1 N L1 L2 L3 U1 V1 W1 U2 V2 W2 IN OUT POWER MOTOR 1 MOTOR 2 8 8 8 8 Reference doc...

Page 8: ...he EP104 control unit or the accessories recommended by FAAC Nordic AB must not be modified without the express agreement of FAAC Nordic AB Only qualified persons working in their own fields may perfo...

Page 9: ...sed Service and maintenance The EP104 requires regular inspection of the external safety features such as safety edge stop buttons photocells load guards and safety loops The enclosure cabling and ins...

Page 10: ...mode Intermittent operation 50 maximum period of use 4 minutes Temperature range 0 to 45 C Safety edge 2 closing inputs S E1 and S E2 for safety edge while closing 1 opening input S E3 for safety edg...

Page 11: ...st be installed in an enclosure designed for the surrounding environment and must protect the electronics from moisture dust and contact The enclosure must provide protection to class IP54 or better a...

Page 12: ...ure must be securely fixed to the surrounding structure They must not hang loose and there must be no possibility of catching on passing objects High current The power supply must be connected via a l...

Page 13: ...EP104 2 Remove the cable between X14 L2 1 and X39 L2 2 Swap the cable at X37 L1 1 with X37 L1 CUR1 Swap the cable at X38 L1 2 with L1 CUR2 See the diagram below for the terminal locations Supply 1x23...

Page 14: ...nected in series with an impedance of 8 2 k is six per input Note that the impedance used for a safety edge must be checked and entered into the EP104 during commissioning see Commissioning below Othe...

Page 15: ...the left and right motor from the point of view of the automatic control unit Make sure the cable to the encoder does not share the same ground pipe as the motor power supply Connections DB405 Motor...

Page 16: ...y mode with reduced brightness Press any button to return to normal mode Display Description Cnnn Channel number for the EP104 dnnn Channel number for the vehicle detector Lnnn Channel number for the...

Page 17: ...put 6 Input for photocell and external loop detector Communication interlock 24VDC max 300mA Connection points 12VDC max 50mA Safety edge opening movement S E3 Shared limit switch motor 1 Shared limit...

Page 18: ...w LOOP2 Vehicle loop 2 activated LOOP1 Vehicle loop 1 activated L C2 Motor 2 not finished closing extinguished in closed position flashing means the input is not programmed L O2 Motor 2 not finished o...

Page 19: ...he device fitted to the back provides protection for the opening movement Safety edge devices providing protection for the closing movement are connected to S E1 and S E2 while S E3 is for the opening...

Page 20: ...a fault during the self test the power to the contractors is interrupted The stop buttons are connected in series with the contactors and they interrupt the power to the contactors Check that the sto...

Page 21: ...fully open position Read channel L211 for motor 1 and make a note of the value Read channel L221 for motor 2 if there is one and make a note of the value Set a time that is 20 longer than the time in...

Page 22: ...al testing of S E1 set channel C113 to 0 Disabling external testing of S E2 To disable external testing of S E2 set channel C123 to 0 Disabling external testing of S E3 To disable external testing of...

Page 23: ...otection will only work if the power used by the electric motor remains reasonably constant The lower limit has a delay of 2 seconds to prevent the load guard activating when the door is swinging shut...

Page 24: ...ue is set in the relevant channel You can read the current values in the channels C114 C124 C134 and check them against the values in the corresponding channels described above Safety edge function Th...

Page 25: ...FOR DAAB EP104 CONTROL BOARD Function check of safety edge Check that the automatic control unit reacts as configured above when the safety edge is activated Check that the LEDs indicate the affected...

Page 26: ...elect channel C403 and enter a value about 3 seconds longer than the longest time measured Checking LED indicators Before continuing the commissioning process check that all LEDs are working correctly...

Page 27: ...al to a remote door P196 Block disabled for local and remote doors Set the value to 1 to disable the block for the local and remote doors P198 Automatic closing disabled for local and remote doors Set...

Page 28: ...g mode in LOOP1 and LOOP2 and the PHOTO input See the channel reference for all possible values Closing from PHOTO input You can use channel C351 if you want the door to close following a signal from...

Page 29: ...riod Reversal Reversal delay If necessary you can adjust the time taken by the door to change direction for faster or slower reversal You can use channel C492 to configure the reversal delay either op...

Page 30: ...in channel C665 With the setting 0 the automatic control unit does not remember the open signal and a stop signal does not cancel a block If you set the value to 1 for example the automatic control un...

Page 31: ...Example for a red light o110 0 o111 1 o112 1 Channel o113 Movement Use this channel to specify the function during movement The function will be active as soon as the door starts moving See the channe...

Page 32: ...alf operation Use this channel to specify whether you want half 1 2 or both to operate when the input is activated 1 half 1 2 half 2 and 3 both half 1 and 2 r163 Limited opening To specify limited ope...

Page 33: ...utomatic closing after vehicle loop activation See Automatic closing Vehicle loop functions A number of functions are available when a vehicle loop is activated using the following channels d151 Loop...

Page 34: ...t the value to 2 to send a stop signal with automatic closing or set the value to 3 to send a stop signal without automatic closing The automatic closing timer starts when the vehicle exits the loop d...

Page 35: ...e functions you can access with the channel Channels with a grey background are readout channels so they cannot be changed The S symbol means that the channel is a safety setting and any change in val...

Page 36: ...run 0 4 0 26 0 Open and close with hold to run and load guard inactive 1 Open with pulse and close with hold to run and load guard active 2 Open with hold to run and close with pulse and load guard ac...

Page 37: ...e S E1 CPC 1 2 1 24 1 Reversal 2 Stop S C113 Check of external protection connected to S E1 0 1 1 0 No check 1 Test of protection connected to S E1 C114 Impedance readout S E1 CPC 00 0 99 9 k 24 S C11...

Page 38: ...1 0 S C221 Motor protection delay 3 0 5 0 sec 3 0 S C230 Set motor power readout for personal protection motor 1 0 00 and 0 12 0 35 kW 0 20 23 C231 Motor power readout motor 1 0 00 1 99 kW 23 S C232...

Page 39: ...blocking of photocell in closing movement 0 2 0 0 Not blocked 1 Blocked if a limit switch is in the closed position 2 Blocked if both limit switches are in the closed position C342 Safety function in...

Page 40: ...4 99 sec 0 00 29 C433 Run on time following limit switch closed motor 2 0 00 4 99 sec 0 00 29 S C436 Type of stop during run on time when closing subordinated to C448 0 3 3 29 0 Time 1 Time or load gu...

Page 41: ...clear 05 Presence detection signal when both PHOTO and LOOP1 are activated remains until either PHOTO or LOOP1 is clear 06 Presence detection signal when both PHOTO and LOOP2 are activated remains unt...

Page 42: ...n and stop do not cancel block 2 Do not remember open and stop cancel block 3 Remember open and stop cancel block C695 Network number for communication 0 2 0 0 Disabled 1 Automatic control unit no 1 i...

Page 43: ...n the close position 00 50 03 33 d132 Compensation for the influence of the door half operated by motor 2 on the loop in the close position 00 50 03 33 d140 Safety function in closing movement 0 3 1 3...

Page 44: ...g closing function Programmable input has no function for LOOP1 1 Opening closing possible only if there is a signal at programmable input 1 2 Opening closing possible only if there is a signal at pro...

Page 45: ...tion 00 50 03 33 d232 Compensation for the influence of the door half operated by motor 2 on the loop in the close position 00 50 03 33 d240 Safety function in closing movement 0 3 1 34 0 Disabled 1 R...

Page 46: ...ing function Programmable input has no function for LOOP2 1 Opening closing possible only if there is a signal at programmable input 1 2 Opening closing possible only if there is a signal at programma...

Page 47: ...motor 1 if L001 1 000 360 degrees 20 L112 Limit for open position motor 1 if L001 1 145 360 degrees 180 21 L113 Limit for closed position motor 1 if L001 1 015 180 degrees 90 21 L120 Position of moto...

Page 48: ...ment 2 Constant signal in the closing movement 3 Constant signal in the opening and closing movement o114 Delayed switch off Switch off after the specified time For example to switch off lighting a sp...

Page 49: ...4 Alarm if door open 0 1 0 0 Disabled 1 Constant signal o135 Alarm if door is in mid position 0 1 0 0 Disabled 1 Constant signal o136 Alarm if door is in closed position 0 1 0 0 Disabled 1 Constant si...

Page 50: ...OOP2 is clear 07 Presence detection Signal when PHOTO LOOP1 and LOOP2 are activated remains until either PHOTO LOOP1 or LOOP2 is clear 08 Presence detection Signal when either LOOP1 or LOOP2 is activa...

Page 51: ...ovement 3 Constant signal in the opening and closing movement o214 Delayed switch off Switch off after the specified time For example to switch off lighting a specified time after closing 0 00 9 59min...

Page 52: ...gnal o235 Alarm if door is in mid position 0 1 0 0 Disabled 1 Constant signal o236 Alarm if door is in closed position 0 1 0 0 Disabled 1 Constant signal o237 Alarm if vehicle loop 1 is activated 0 1...

Page 53: ...ither PHOTO or LOOP2 is clear 07 Presence detection Signal when PHOTO LOOP1 and LOOP2 are activated remains until either PHOTO LOOP1 or LOOP2 is clear 08 Presence detection Signal when either LOOP1 or...

Page 54: ...nstant signal in the opening and closing movement o314 Delayed switch off Switch off after the specified time For example to switch off lighting a specified time after closing 0 00 9 59min 0 00 o320 W...

Page 55: ...Constant signal o335 Alarm if door is in mid position 0 1 0 0 Disabled 1 Constant signal o336 Alarm if door is in closed position 0 1 0 0 Disabled 1 Constant signal o337 Alarm if vehicle loop 1 is ac...

Page 56: ...r LOOP2 is clear 07 Presence detection Signal when PHOTO LOOP1 and LOOP2 are activated remains until either PHOTO LOOP1 or LOOP2 is clear 08 Presence detection Signal when either LOOP1 or LOOP2 is act...

Page 57: ...onstant signal in the opening movement 2 Constant signal in the closing movement 3 Constant signal in the opening and closing movement 4 No signal during movement 5 Flashing signal in the opening move...

Page 58: ...0 31 0 Constant signal 1 Active o432 Alarm for error message in display 0 1 0 31 0 Constant signal 1 Active o433 Alarm if stop circuit interrupted 0 1 0 0 Disabled 1 Constant signal o434 Alarm if door...

Page 59: ...r PHOTO or LOOP2 is clear 07 Presence detection Signal when PHOTO LOOP1 and LOOP2 are activated remains until either PHOTO LOOP1 or LOOP2 is clear 08 Presence detection Signal when either LOOP1 or LOO...

Page 60: ...Disabled 1 Timed opening based on the time specified in C412 and or C414 P170 Motor lock 0 1 0 0 Disabled 1 The barrier cannot be operated without a signal at programmable input 1 If the signal disapp...

Page 61: ...led 1 Timed opening based on the time specified in C412 and or C414 P270 Motor lock 0 1 0 27 0 Disabled 1 The barrier cannot be operated without a signal at programmable input 2 If the signal disappea...

Page 62: ...ening based on the time specified in C412 and or C414 P370 Motor lock 0 1 0 27 0 Disabled 1 The barrier cannot be operated without a signal at programmable input 3 If the signal disappears the barrier...

Page 63: ...ning based on the time specified in C412 and or C414 P470 Motor lock 0 1 0 27 0 Disabled 1 The barrier cannot be operated without a signal at programmable input 4 If the signal disappears the barrier...

Page 64: ...n the time specified in C412 and or C414 P570 Motor lock 0 1 0 27 0 Disabled 1 The barrier cannot be operated without a signal at programmable input 5 If the signal disappears the barrier is stopped P...

Page 65: ...ning based on the time specified in C412 and or C414 P670 Motor lock 0 1 0 27 0 Disabled 1 The barrier cannot be operated without a signal at programmable input 6 If the signal disappears the barrier...

Page 66: ...ration 1 3 3 1 Half 1 2 Half 2 3 Half 1 and half 2 r163 Limited opening 0 1 0 32 0 Disabled 1 Timed opening r170 Disable operation at wireless input 1 0 6 0 32 0 Disabled normal operation Programmable...

Page 67: ...3 3 1 Half 1 2 Half 2 3 Half 1 and half 2 r263 Limited opening 0 1 0 32 0 Disabled 1 Timed opening r270 Disable operation at wireless input 2 0 6 0 32 0 Disabled normal operation Programmable input h...

Page 68: ...1 2 Half 2 3 Half 1 and half 2 r363 Limited opening 0 1 0 32 0 Disabled 1 Timed opening r370 Disable operation at wireless input 3 0 6 0 32 0 Disabled normal operation Programmable input has no functi...

Page 69: ...3 3 1 Half 1 2 Half 2 3 Half 1 and half 2 r463 Limited opening 0 1 0 32 0 Disabled 1 Timed opening r470 Disable operation at wireless input 4 0 6 0 32 0 Disabled normal operation Programmable input h...

Page 70: ...witch cam bypassing the switch Loose contact in switch E042 Limit switch L O2 has lost its position Is the limit switch cam bypassing the switch Loose contact in switch E043 Limit switch L C2 has lost...

Page 71: ...he previously activated contactor has been deactivated Contact FAAC Nordic AB E931 Stop at the same time as an open close operation E932 Open operation at the same time as a close operation E941 Motor...

Page 72: ...will not close but it will open FC SL LED should be on Are any safety edge indicators on They should normally be off Suspect an incorrect connection to the safety edge Alternatively an adjustment may...

Page 73: ...DAAB STYRAUTOMATIK EP104 73 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD...

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